Eaton Crouse-hinds series User manual

MTL F809F-Plus
FOUNDATIONTM fieldbus diagnostics module
INM F809F-Plus Rev 3
Instruction manual
MTL fieldbus networks
DRAFT - 02 March 2017
March 2017

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DECLARATION OF CONFORMITY
A printed version of the Declaration of Conformity has been provided separately within the
original shipment of goods. However, you can find a copy of the latest version at -
http://www.mtl-inst.com/certificates

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CONTENTS
DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv - v
1 OVERVIEW ........................................................................1
1.1 Components and accessories ..............................................................1
2 INSTALLATION .....................................................................2
2.1 Mounting ...............................................................................2
2.2 Power requirements......................................................................3
2.3 Configuration of fieldbus communication segment ............................................3
2.4 Installation for communication on separate fieldbus segment ...................................4
2.4.1 Interconnection via carrier ...............................................................4
2.4.2 Interconnection via top connector .........................................................5
2.4.3 Fieldbus segment design rules............................................................6
2.4.4 Diagnostics module power supply.........................................................6
2.4.5 Diagnostics module segment termination ..................................................6
2.5 Ground Reference Switches ...............................................................6
3 CONFIGURATION ...................................................................7
3.1 Standard ...............................................................................7
3.2 F809F-Plus Configuration..................................................................7
4 BLOCK CONFIGURATION ............................................................8
4.1 Resource Block .......................................................................8-10
4.1.1 Diagnostic Bits .....................................................................10-11
4.1.2 Block errors...........................................................................11
4.1.3 Modes ...............................................................................11
4.2 Transducer Blocks.......................................................................12
4.2.1 Transducer Block Errors ................................................................12
4.2.2 Transducer Block Modes ................................................................12
4.2.3 Transducer Block Alarm Detection ........................................................13
4.2.4 System Transducer Block (SysTB) .....................................................13-15
4.2.4.1 System alarms ...................................................................16
4.2.4.2 Self test alarms ..................................................................16
4.2.4.3 Methods ........................................................................17
4.2.5 Segment Transducer Block (SegTB)....................................................17-20
4.2.5.1 SEGMENT_ALARMS - Descriptions and Corrective Actions ...........................21-22
4.2.5.2 DEVICE_ALARMS - Descriptions and Corrective Actions ................................22
4.2.5.3 DEVICE_ALERTS - Descriptions .....................................................22
4.3 Discrete Input Block .....................................................................23
4.3.1 Discrete Input Block Errors ..............................................................23
5 OPERATION AND MAINTENANCE ....................................................24
5.1 LED indicators..........................................................................24
5.2 FOUNDATIONTM fieldbus Information .........................................................24
5.2.1 Commissioning (Addressing) ............................................................24
5.3 Hardware Maintenance ..................................................................24
5.3.1 Communication/Power Check............................................................24
5.3.2 Resetting the Configuration (RESTART)....................................................24
5.4 Troubleshooting ........................................................................25
5.4.1 FOUNDATIONTM fieldbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5.4.2 Resource Block ........................................................................25
5.4.3 System and Segment Transducer Block Troubleshooting .....................................25
APPENDIX A: Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27

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GENERAL INFORMATION
NOTE
This manual applies to Diagnostic Module F809F-Plus version MT03. The version number is indicated on
the module’s side label.
For F809F versions MT01 and MT02, refer to instruction manuals INM F809F-1 or INM F809F-2C, which are
available to download from the MTL website.
Safety instructions for installation and operating personnel
These operating instructions contain basic safety instructions for installation, operation and maintenance and
servicing. Failure to comply with these instructions can endanger personnel, the plant and the environment.
Before installation/commissioning:
• Read the operating instructions.
• Give adequate training to the installation and operating personnel.
• Ensure that the contents of the operating instructions are fully understood by responsible personnel.
• The national installation and mounting regulations (e.g. EN 60079-14) apply.
When operating the devices:
•
Make the operating instructions available at the installation area (at all times).
• Observe safety instructions.
• Observe national safety and accident prevention regulations.
• Operate the equipment within its published specification.
• Servicing/maintenance work or repairs which are not described in the operating instructions must not be
performed without prior agreement with the manufacturer.
• Any damage may render hazardous-area protection null and void.
• No changes to the devices or components impairing their hazardous-area protection are permitted.
• The device may only be fitted and used if it is in an undamaged, dry and clean state.
If there are any points that remain unclear:
•
Contact your local Eaton Office
• Product and contact details are also available from the company website: http://www.mtl-inst.com
Consignes de sécurité pour le personnel d’installation et le personnel d’exploitation
Ces consignes d’exploitation renferment les consignes de sécurité de base pour l’installation, l’exploitation la mai
tenance et les services Ne pas se conformer à ces consignes peut mettre en danger le personnel, l’usine et
l’environnement.
Avant l’installation et la première mise en service :
• Lire les consignes d’exploitation
• Fournir la formation appropriée aux personnels d’installation, et d’exploitation
• S’assurer que le contenu des consignes d’exploitation est pleinement assimilé par le personnel responsable
• Appliquer les règlements nationaux en vigueur pour l’installation et le montage (par ex. NE 60079-14)

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Au cours de l’exploitation des appareils:
•
Faire en sorte que les consignes d’exploitation soient à disposition sur la zone d’installation
(à tous moments)
• Observe safety instructions.
• Observer les consignes de sécurité.
• Observer les règlements nationaux de sécurité et de prévention des accidents
• Exploiter l’équipement dans les limites de sa spécification publiée
• Les travaux de service/maintenance ou les réparations non décrits dans les consignes ne doivent pas
être exécutés sans l’agrément préalable du fabricant.
• Tout endommagement peut rendre caduque la protection en zone dangereuse
• Aucune modification apportée à l’appareil ou aux composants, portant atteinte à leur protection en zone
dangereuse, ne sera autorisée
• L’appareil ne peut être utilisé que s’il se trouve dans un état non endommagé, sec et propre.
S’il reste quelques points à éclaircir :
•
Contactez votre bureau Eaton local
• Les détails sur les produits et les contacts sont également disponibles à partir du site de la compagnie
http://www.mtl-inst.com
NOTE
The F809F-Plus should only be fitted to a carrier whose low voltage DC power is derived
from a power supply compliant with EN61010 or EN60950 double or reinforced insulation.
The F809F-Plus has an extended operating temperature range. Cabling connected to it
should be rated in accordance with maximum and minimum ambient temperatures expected
FOR US AND CANADA:
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS1, DIVISION 2, GROUPS A, B, C, D AND CLASS 1, ZONE
2, GROUP IIC OR NON-HAZARDOUS LOCATIONS ONLY.
WARNING/AVERTISSEMENT
EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
CLASS 1, DIVISION 2.
RISQUE D’EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL
INACCEPTABLE POUR LES EMPLACEMENTS DE CLASS 1, DIVISION2
WARNING/AVERTISSEMENT
EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS
RISQUE D’EXPLOSION - AVANT DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT
OU S’ASSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX.

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1 OVERVIEW
The F809F-Plus Fieldbus Diagnostic Module is available as an option for use with 918x
Series, F800 Series and some F600 Series fieldbus power supplies. It plugs into a 918x,
F8xx or F6x8 Series power supply carrier, or an F8x8 diagnostic module carrier and
monitors the performance of each of the eight fieldbus segments, providing information
on the network health and capturing retransmissions between the fieldbus devices and
control system.
The parameters measured include the bulk power supply input voltage, temperature,
segment voltages and signal levels of all devices. Average and peak noise are measured
in each of three frequency bands. Additionally the monitor checks for correct bus
termination and for short-circuits between the fieldbus signal wires and cable shields.
Retransmissions are also measured. The measured physical layer parameters are used
to predict the corrective action required. This allows problems to be rectified before poor
network health results in devices being removed from the ‘live list’, which could affect
the operation of the plant. Measurements may alternatively be captured and sent to off-
site experts for interpretation.
The F809F-Plus is a FOUNDATION
TM
fieldbus device, and communicates with the host
control system via a fieldbus segment. This allows the network status and measured
parameters to be displayed in the instrument management software on the host control
system.
1.1 Components and accessories
This manual is designed to assist in the installation, configuration and maintenance of the
F809F-Plus Fieldbus Diagnostic Module version MT03 (see side label), as explained on
the opposite page under General Information.
For product specification see the EPS F809F-Plus data sheet.
Features of this version include:
• Superior immunity to noise on the ‘communicating’ segment – continues to report
diagnostic information in electrically noisy environments.
• Enhanced short-to-shield detection, including wider choice of ground reference
options and immunity to interference from mains-connected Emerson 375 and
475 communicators.
• Extended measurement range for fieldbus power supply voltage – compatible
with full range of MTL power supply types.
• Registered to Fieldbus Foundation ITK 6.0, including field diagnostic bits according
to NAMUR NE107 recommendations.
• Support for fully updated eEDDL and DTM user interfaces.
MTL F809F-Plus Diagnostics module

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2 INSTALLATION
The F809F-Plus is designed for carrier mounting and may be mounted on any 918x,
MTL F8xx or F6x8 series carrier. See the MTL 918x, F8xx or F6x8 series power
supply or F8x8 carrier installation manual for details of how these carriers are
installed.
The F809F-Plus Fieldbus Diagnostic Monitor receives redundant power feeds
and connections to the eight monitored fieldbus segments via the carrier. The
diagnostic information is conveyed to the controlling host via a fieldbus segment
and the user has the choice of segment 1 or 8 (of the segments being monitored),
or a totally separate segment of their choosing. The segment chosen for
communication is configured using a plugin connector located on the front edge of
the module.
2.1 Mounting
Align the F809F-Plus module with the two multi-pin connectors* on the carrier and
hold it in place while tightening the two captive fixing screws.
NOTE
The fixing screws should be tightened to a minimum torque value of 1.2Nm, but
should not exceed a torque value of 1.5Nm.
To remove the F809F-Plus, support the module while unscrewing the two fixing
screws at its base. Lift the module off the carrier connector.
* A third connector is provided on the module for factory testing and firmware
upgrade. This connector, the largest of the three, is not used on the carrier and is
identified on the F809F-Plus side label. See Figure 2.1.
Figure 2.1: Unused connector
Figure 2.2: Configuration “comb”

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2.2 Power requirements
An F809F-Plus module draws approximately 15mA from the communicating fieldbus
segment. This needs to be included when calculating the total design current
requirement for that segment.
2.3 Configuration of fieldbus communication segment
The communications segment that will be used is determined by configuring the
connector on the front face of the module. A 6-pin “comb”, supplied with the module,
is used to define the communication segment by inserting it one of two ways into the
connector (see Figure 2-2), or omitting it altogether.
The F809F-Plus is supplied pre-configured to communicate on segment 8 (eight) of the
monitored fieldbus segments.
The communication segment can be changed “in the field” by a simple change to the
connector on the front face.
1. Remove the protective cap from the top of the fieldbus module by squeezing
the ends. See Figure 2-3.
2. Loosen the six screws in the connector.
3. Remove the “comb” from the connector.
4. (a) For communication on segment 8 (as supplied)
Place the “comb” in the connector, as shown (Figure 2-2), so that the
number “8” is visible on the top (right) surface.
(b) For communication on segment 1
Place the “comb” in the connector so that the number “1” is visible on
top (right) surface.
(c) For communication on a separate segment
No comb is required.
5. If the comb is being used, tighten the six screws to retain it.
6. Replace the protective cap.
Figure 2.3: Removing protective cap

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2.4 Installation for communication on separate fieldbus segment
If a separate fieldbus segment is the chosen option, then it can communicate the
diagnostic data via the top connector on the F809F-Plus or, in some cases, through
dedicated connectors on the carrier. The table below shows which carriers (by batch
code) provide this option.
Carrier type Diagnostic data connection options
via carrier via top connector
F618D-CL All All
F860-CA None All
F880-CR-xx None All
F880-CL-xx None All
F880-CA-xx 0727 or later All
F888-CA-xx All All
F890-CA-xx 0727 or later All
F892-CA-xx 0727 or later All
F898-CA-xx
918x-CA-Px
All
All
All
All
2.4.1 Interconnection via carrier
Figure 2-4 shows how a dedicated diagnostic segment, comprising multiple F6x8, F8xx or 918x
carriers, is interlinked, powered and terminated. Where carriers are installed in vertical columns,
connect the H1+, H1- and S terminals of adjacent carriers as shown.
Figure 2.4: Carrier linking