Eaton Char-Lynn 2000 Series Operating instructions

Char-Lynn
Parts and repair manual 006
2000 Series disc valve geroler motor

22000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Table of Contents
EXPLODED VIEW DRAWINGS ............................................................... 3
TOOLS REQUIRED FOR DISASSEMBLY &
REASSEMBLY............................................................................. 4
DISASSEMBLY ............................................................................ 5
REASSEMBLY............................................................................. 7
WHEEL MOTOR ........................................................................... 9
STANDARD/WHEEL MOTOR WITH SEAL GUARD ............................................... 9
STANDARD/WHEEL MOTOR WITH EXTREME
DUTY SEAL GUARD ...................................................................... 10
BEARINGLESS MOTOR .................................................................... 10
DISASSEMBLY — REASSEMBLY
SHUTTLE VALVE OPTION .................................................................. 10
REASSEMBLY — SPEED SENSOR ........................................................... 11
PRODUCT IDENTIFICATION ................................................................ 12
PARTS NUMBERS & EXPLODED VIEWS ...................................................... 13

3
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Exclusion
seal
Bearing
housing
Seal
Back-up
washer
Shaft seal
Bearing and
shaft
assembly
Key
Shaft
face seal Wear
plate
Seal
Seal
Valve
plate
Splined
drive
Geroler
Valve
drive
Pin
Spring
Valve
housing Tie
bolt
Inner
face seal
O-ring/
plug S/A
O-ring/
Plug S/A
O-ring/
plug S/A
Shuttle valve option
Piston
Spring
Poppet
Poppet
Spring
Dash pot
Dash pot
Balance
ring
Outer
face seal
Valve
Seal
Exclusion
seal
Bearing
housing
Seal
Back-up
washer
Shaft
seal
Bearing and
shaft
assembly
Key
Shaft
face seal Wear
plate
Seal
Splined
drive
Geroler
Seal
Drive
retainer
Valve
drive
Retaining
ring
Valve
plate
Pin
Spring
Valve
housing Tie
bolt
Inner
face seal
O-ring/
plug S/A
O-ring/
plug S/A
O-ring/
plug S/A
Shuttle valve option
Piston
Spring
Poppet
Poppet
Spring
Dash pot
Dash Pot
Balance
ring
Outer
face seal
Valve
Seal
2000 Series Disc valve motor exploded view
Exploded view applicable for displacement codes 021, 025 and 040

4
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Tools required for disassembly
and reassembly.
Torque wrench 57Nm [500 lb-in] capacity
300-450 [12-16]* breaker bar
9/16 socket
Small screwdriver 150-200 x 6,5 [6-8 x 1/4] blade
3/16 Allen wrench
Press
* Unless indicated otherwise, measurements
are given in mm [inches]
** Shaft seal installation tool (600496)
** Bullet (600465) for 1 diameter shafts
The following tools are not necessary for
disassembly and reassembly, but are
extremely helpful. Alignment studs (2)
8,0 [.312]
Grind at spots on each side
Approx. 13,0 [.50]
200,0 [8.00]
Alignment studs (2)
25,0 [1.00]
3/8-24 UNF thread
9,5 [.375] Dia. Steel Rod

5
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Disassembly
Cleanliness is extremely important when repairing a
hydraulic motor. Work in a clean area. Before disconnecting
the lines, clean the port area of the motor thoroughly. Use
a wire brush to remove foreign material and debris from
around the exterior joints of the motor. Check the shaft and
key slot, remove all nicks, burrs or sharp edges that might
damage the bearing housing seals when installing the shaft
and bearing assembly. Before starting the disassembly
procedures, drain the oil from inside the motor.
1. Place the motor in a vise with the output shaft down.
Clamp across the mounting flange of the motor not
the housing. Excessive clamping pressure will cause
distortion. When clamping, use some protective
device on the vise, such as special soft jaws, pieces
of hard rubber or board.
Although not all drawings show the motor in a vise, we
recommend that you keep the motor in the vise during
disassembly and reassembly. Follow the clamping
procedures explained throughout the manual
Tie Bolts
2. Remove 4 bolts from motor.
3. Lift valve housing straight up. If done carefully the
pins, springs, balance ring assembly, and valve will
remain on the valve plate.
Seal Seal Case Drain Plug
4. Carefully remove 76,0 [3.00] diameter seal from
valve housing.
5. Remove case drain plug—with seal, from
valve housing.
6. Remove 2 pins and 2 springs from balance ring
assembly, see Figure 5.
Outer Face Seal
Inner
Face Seal
Pin (2) and
Spring (2)
Valve Balance Ring
7. Remove balance ring assembly.
8. Remove inner and outer face seals from
balance ring.
9. Remove the valve.
Figure 1.
Figure 2.
Figure 3.
Figure 4.
Figure 5.

6
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Seal
Valve Drive
Valve Plate
10. (A) Remove the valve plate.
11. (A) Remove the 76,0 [3.00] diameter seal from
valve plate.
12. (A) Remove the valve drive.
Seal
Drive
Retainer
Geroler
Valve
Plate
Valve
Drive
Retaining
Ring
10. (B) Remove the Valve Drive and Retaining Ring
11. (B) Remove valve plate and 76.0 [3.00] diameter seal
from valve plate
12. (B) Remove drive retainer
Seal
Seal Geroler
13. Remove the Geroler. Be sure to retain the rollers in
the outer ring if they are loose.
14. Remove the drive.
15. Remove the 76,0 [3.00] diameter seal from
wear plate, see Figure 7.
Bearing
Housing
Seal
Shaft Face Seal
Wear
Plate
16. Remove the wear plate.
17. Remove the shaft face seal from the wear plate.
18. Remove the 76,0 [3.00] diameter seal from
bearing housing.
Bearing
Housing
Shaft and
Bearing
Assembly
19. You may need a press to remove shaft and bearing
assembly from bearing housing. (Key must be
removed before removing shaft.)
Bearing Housing Shaft Seal
Back-up Washer
Exclusion
Seal
20. Use a small screwdriver to remove shaft seal,
back-up washer and exclusion seal from bearing
housing, see Figure 10. Do not damage bore of
housing.
ote:N Individual parts of shaft and bearing assembly are not
sold separately. Replace as a unit.
Disassembly
Figure 6 (A).
Figure 6 (B).
Applicable for displacement codes
021, 025 and 040
Figure 7.
Figure 8.
Figure 9.
Figure 10.

7
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Check all mating surfaces. Replace any parts that have
scratches or burrs that could cause leakage. Clean all metal
parts in clean solvent. Blow dry with air. Do not wipe dry
with cloth or paper towel because lint or other matter can
get in the hydraulic system and cause damage. Do not use
a coarse grit or try to file or grind these parts. Check around
the keyway and chamfered area of the shaft for burrs, nicks
or sharp edges that can damage the seals when reassem-
bling the bearing housing.
ote:N Lubricate all seals (prior to installation) with petro-
leum jelly such as Vaseline. Use new seals when
reassembling this motor. Refer to parts list (6-129) for
proper seal kit number.
21. Use a press to install exclusion seal in outer bore of
bearing housing. Lip of seal must face outward. See
Figure 11. If a press is not available use a plastic or
rubber hammer, being careful not to damage or cock
seal in the bore.
Shaft Seal
Back-up
Washer
Exclusion
Seal
Shaft Face
Shaft Face
Seal
Wear Plate
Seal
Shaft and
Bearing
Assembly
22. Place back-up washer into seal bore. Place shaft seal
onto installation tool (600496) and press seal into
seal bore of the housing.
23. Clamp housing in vise, see Figure 1.
24. Place protective bullet (see note below) over shaft.
Apply petroleum jelly to inside diameter of dust and
shaft seal.You may need a press to install shaft and
bearing assembly. Do not distort shaft seal. Damage
to this seal will cause leakage.
ote:N Note: Bullet (600465), for 1inch dia. shafts,
available — by special order. Use tape over other
shafts to prevent cutting the seals.
25. Apply petroleum jelly to the 76,0 [3.00] diameter seal.
Install seal into the bearing housing.
26. Alignment studs can be very helpful in reassembly
of the motor. See special tool listing page 2. If you
use studs, install 2 studs diagonally opposed in the
bearing housing.
27. Install the shaft face seal in the wear plate as shown
in Figure 11. Do not distort seal.
28. Install the wear plate, see Figure 11.
29. Apply a light film of petroleum jelly to the 76,0 [3.00]
diameter seal and install seal in the wear plate.
30. Install the drive into the output shaft.
31. Align the notch on the outside of the Geroler with the
notch on the wear plate. Install the Geroler against
the wear plate. Be sure to retain the rollers in the
outer ring if they are loose.
32. Install the valve drive in the Geroler.
ote:N Installation at this time involves 3 steps in the timing
of the motor. Timing determines the direction of rota-
tion of the output shaft.
Timing parts include:
1. Geroler
2. Valve Drive
3. Valve Plate
4. Valve
Geroler Valve Plate Valve
Drive
Valve
Drive
Largest
Open Pocket
Alignment
Ref. Only
Anyone of
6 Ports Open
to Ouside of Vave
Rotate
Valve
Clockwise
1/2 tooth max.
to Engage Spline
Timing Step # 1 — Locate the largest open pocket in the
Geroler and mark it on the outside edge of the Geroler.
33. Apply a light film of petroleum jelly to the 76,0 [3.00]
diameter seal. Install seal in groove of valve plate.
Reassembly
Figure 11.
Figure 12. Timing alignment

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2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
34. Align the notch on the outside of the valve plate with
the notch on the Geroler as shown in Figure 12.
Timing Step # 2 — Locate the slot opening in the valve
plate which is in line with the largest open pocket of
the Geroler.
Timing Step # 3 — Locate any one of the side openings of
the valve and align this opening with the open slot of the
valve plate that is in line with the largest open pocket of the
Geroler. Install the valve by rotating it clockwise until the
spine teeth engage (1/2 spine tooth max.). This will provide
the proper rotation when pressurized as shown in Figure 13.
Clockwise
Rotation
Counter
Clockwise
Rotation
Spring and Pin
Seal
Valve
Housing
35. Install 2 springs and 2 pins in the holes located in the
bore of the valve housing, as shown in Figure 14.
36. Apply a light film of petroleum jelly to the 76,0 [3.00]
diameter seal. Install seal in the valve housing.
37. Apply petroleum jelly to inner and outer face seals.
Install seals on balance ring as shown in Figure 15.
Important: Install face seals in the positions shown in
Figure 15, or the motor will not operate properly. Do not
force or bend the face seals. Any damage to these seals will
affect the operation of the motor.
Balance Ring
Inner Seal Pin NotchOuter Seal
38. Align pin notches in balance ring with pins in bore of
valve housing. Install balance ring assembly in valve
housing.
Alignment
Studs
Balance
Ring
Valve
Housing
Valve
Plate
39. Insert your finger through port of valve housing.
Apply pressure to side of balance ring as shown in
Figure 16. Hold ring in position until valve housing is
in place against valve plate (see Figure 17).
ote:N After installing the valve housing on the valve plate
check for proper placement. Push down on the valve
housing. You should get a slight spring action.get a
slight spring action.
Reassembly
Figure 16.
Figure 13.
Figure 14.
Figure 15.
Figure 17.

9
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
40. Install tie bolts. If you use alignment Studs, install
2 bolts opposite the studs. Finger tighten the bolts.
Remove the alignment studs and replace with the
two remaining bolts. Torque all four bolts alternately
to 50 Nm [450 lb-in].
41. Install seal on case drain plug then install in valve
housing. Torque to 6 Nm [50 lb-in.]
Case Drain Plug with Seal
Tie Bolts
Exclusion Seal
Castle Nut
Bearing Housing
Seal
Shaft Seal
Shaft and Bearing
Assembly
Shaft Face Seal
Back-up Washer
On wheel motors, a different bearing housing is used, see
Figure 19. Other than this the parts are the same as the
standard motor and the same disassembly and reassembly
procedures apply.
Standard/Wheel motor with seal guard
Installation of seal guard:
After completing assembly of the shaft and bearing
assembly into the bearing housing, press the seal guard
onto the shaft with a tool that will provide an even push
over the seal. This tool must bottom out against the bearing
housing and provide a 4,5 mm [.177 inch] stop for the seal
guard. Applicable for standard and wheel mount motors.
Exclusion Seal
Housing with Seal Guard Groove
Seal Guard
4,40[.177]
Reassembly
Wheel motor
Figure 19.
Figure 18.
Figure 20.

10
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Standard/Wheel motor with extreme duty
seal guard
Installation of extreme duty seal guard:
After completing assembly of the shaft and bearing
assembly into the bearing housing, press the Extreme Duty
Seal Guard onto the shaft with a tool that will provide an
even push over the seal. This tool must bottom out against
the bearing housing and provide a 7,1 mm [.28 inch] stop
for the seal guard. (Applicable for standard and wheel
mount motors)
Extreme Duty
Seal guard
Bearing Housing with
Extreme Duty Seal
guard Groove
7.1
[.28] MAX
This motor is the same as the standard motor without the
shaft/bearing assembly, and bearing housing. The mounting
flange replaces the bearing housing, see Figure 20. Follow
same disassembly and reassembly procedures as rear
section of standard motor.
Seal
Seal
Flange
Bearingless motor
Disassembly reassembly
shuttle valve option
Disassembly of shuttle valve option, this valve is located in
the valve housing. Clean and inspect shuttle valve parts and
reassemble with new seals, torque plugs to
8-11 Nm [75-100 lb-in]. Shuttle Location
when Applicable
O-ring/Plug S/A
Torque to 8-11 Nm [75-100 lb-in]
O-ring/Plug S/A
Torque to 8-11 Nm [75-100 lb-in]
Shuttle Valve Option
Piston
Spring
Poppet
Poppet
Spring
Dash Pot
Dash Pot
Figure 21.
Figure 22.
Figure 23.

11
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Reassembly — Speed sensor
1. Rotate the motor shaft until a (gear/
target) tooth is centered in the speed
sensor port. If this is not done, the
sensor may be damaged during the
operation of the motor.
2. Make sure the lock nut and its threads
are clean and dry for the proper
torque. Position the lock nut against
the alignment nut as shown in Figure
22.
3. Move the washer and the o-ring
up against the speed sensor body
threads as shown in Figure 22.
4. By hand, lightly thread the speed
sensor body into the housing until
the sensor touches against the motor
(gear/target) tooth.
Do not force the sensor against the
(gear/target) tooth, damage may
occur. Make sure the o-ring or the
washer do not touch the housing —
see Figure 23.
5. Turn the speed sensor body out one
quarter turn (CCW) plus the additional
amount (CCW) needed to make the
alignment notches perpendicular to
the motor shaft centerline (90° +/-5
degrees from the motor shaft center-
line — Figure 24 and 25).
6. Maintain the speed sensor body
alignment (Figure 25), and tighten
the lock nut to 8,5-14 Nm [75-125
lb-in.] (torque values are for clean dry
threads).
7. Check the speed sensor body for
correct alignment (Figure 25), reinstall
the sensor if it is not correct.
90
Alignment Notch
Alignment Notch
Alignment Notch
Speed Sensor Body
Speed Sensor Installation
Figure 24. Figure 25.
Figure 26.
Figure 27.
Alignment Notchs
Perpendicular to
Centerline of Motor
Alignment Nut
9/16 inch
Hex Head
Lock Nut
11/16 inch
Hex Head
Parallel with
Centerline of Motor Shaft
Alignment Nut
Speed Sensor Port
Lock Nut
Housing
Back out
Gear/Target
Tooth
Washer
O-ring

12
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Use digit prex —104-, 105-, or 106- plus four digit number from charts
for complete product number—Example 106-1039.
Product Numbers—2000 Series
Each Order Must Include the Following:
How to Order Replacement Parts
1. Product Number
2. Date Code
3. Part Name
4. Part Number
5. Quantity of Parts
For Additional Literature Contact Eaton Corp. Hydraulics
Division 15151 Highway 5 Eden Prairie, MN 55344.
Specications and performance data, Catalog No. 11-878
Replacement part numbers and kit information — Parts
Information No. 6-129
Char-Lynn®
Product number
Eaton Corp. Hydraulics Div.
Eden Prairie, MN 55344
Product Number
000 0000 000
Product Line
Identication
Number
Product
Identication
Number
Engineering
Change
Code
Week of
Year 01
Thru 52
Last
Number(s)
of Year
Date Code
00 00
MOUNTING SHAFT PORT SIZE DISPL. cm3/ r [in3/ r]/PRODUCT NUMBER
41*
[2.5]
80
[4.9]
100
[6.2]
130
[8.0]
160
[9.6]
195
[11.9]
245
[14.9]
305
[18.7]
395
[24.0]
490
[29.8]
2 Bolt SAE
AFlange
1 Inch
Straight
7/8 -14 O-ringStaggered 104-4708 -1001 -1002 -1003 -1004 -1005 -1006 -1007 -1143 —
1 1/16 -12 O-ring 180° Apart 104-––– -1037 -1038 -1039 -1040 -1041 -1042 -1043 -1044 —
1 1/4 Inch
Straight
7/8 -14 O-ring Staggered 104-4774-1022 -1023 -1024 -1025 -1026 -1027 -1028 -1228 -1420
1 1/16 -12 O-ring180° Apart 104-–––-1061 -1062 -1063 -1064 -1065 -1066 -1067 -1068 -1421
1 1/4
Inch - 14 T
Splined
7/8 -14 O-ring Staggered 104-4764-1029 -1030 -1031 -1032 -1033 -1034 -1035 -1229 -1422
1 1/16 -12 O-ring180° Apart 104-–––-1087 -1088 -1089 -1090 -1091 -1092 -1093 -1094 -1423
2 Bolt SAE
BFlange
1 1/4 Inch
Straight 7/8-14 O-ring Staggered 104-–––-1200 -1201 -1202 -1203 -1204 -1205 -1206 -1207 —
1 1/4 Inch
Involute
SAE C
Splined
7/8 -14 O-ring Staggered 104-–––-1208 -1209 -1210 -1211 -1212 -1213 -1214 -1215 —
1 Inch
SAE 6B
Splined
7/8 -14 O-ring Staggered 104-–––-1193 -1194 -1195 -1196 -1197 -1198 -1199 — —
7/8 Inch
SAE B
Splined
7/8 -14 O-ring Staggered 104-–––-1216 -1217 -1218 -1219 -1220 — — — —
Standard
with 4 Bolt
Flange
32 mm
Straight G 1/2 (BSP)) 104-4672-1384 -1385 -1386 -1387 -1388 -1389 -1390 -1391 —
1 1/4
Inch 14 T
Splined
G1/2 (BSP) 104-–––-1376 -1377 -1378 -1379 -1380 -1381 -1382 -1383 —
Wheel
Motor
1 1/4 Inch
Straight
7/8 -14 O-ring Staggered 105-–––— ———————-1148
1 1/16 -12 O-ring180° Apart 105-–––— ———————-1149
32 mm
Straight G 1/2 (BSP) 105-–––-1134 -1135 -1136 -1137 -1138 -1139 -1140 -1141 —
1 1/4 Inch
Tapered
7/8 -14 O-ring Staggered 105-–––-1001 -1002 -1003 -1004 -1005 -1006 -1007 -1060 -1152
1 1/16 -12 O-ring180° Apart 105-–––-1071 -1072 -1073 -1074 -1075 -1076 -1077 -1078 —
1 1/4
Inch 14 T
Splined
7/8 -14 O-ring Staggered 105-–––-1029 -1030 -1031 -1032 -1033 -1034 -1035 -1096 —
1 1/16 -12 O-ring180° Apart 105-–––-1079 -1080 -1081 -1082 -1083 -1084 -1085 -1086 —
Bearingless 7/8 -14 O-ring Staggered 106-–––-1008 -1009 -1010 -1011 -1012 -1013 -1014 -1015 -1047
G1/2 (BSP) 106-–––-1038 -1039 -1040 -1041 -1042 -1043 -1044 -1045 —
*New Release
104-1007
Product identication

13
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Shuttle
(Two
Way)
Shuttle Valve
Location
(see insert above)
27
26
25
24
25
26
27
28 Speed Sensor
Included in
Ref. No.s 13, 19, 39
28
6
6
6
5
4
1
36
2
1
1
1
1
20
19
6
8
7
9
13
17
14
16
19
2
41
19
19
19
18 15
21
29
10
30
2
20
20
20
20
Displacement
cm3/r [in3/r]
Drive, Main
Item No. 9 —Part No./Length
mm [inch]
21371-009 76,2 [3.00]
Geroler®
Item No. 10 —Part No./Width
mm [inch]
21625-001 17,8 [ .70]
21371-010 80,8 [3.18] 22,5 [ .88]
21371-004 87,2 [3.43] 28,9 [1.14]
21371-004 87,2 [3.43] 28,9 [1.14]
21371-005 94,0 [3.70] 35,6 [1.40]
21371-006 103,1 [4.06] 44,7 [1.76]
80 [ 4.9]
100 [ 6.2]
130 [ 8.0]
160 [ 9.6]
195 [11.9]
245 [14.9]
305 [18.7] 21371-007 114,4 [4.51] 56,0 [2.21]
mm [in.]
14384-004 126.7 [4.99]
mm [in.]
108,2 [4.26]
135,4 [5.33] 113,0 [4.45]
138,4 [5.45] 121,1 [4.77]
138,4 [5.45] 121,1 [4.77]
144,8 [5.70] 126.7 [4.99]
154,9 [6.10] 138,4 [5.45]
164,5 [6.48] 144,8 [5.70]
Part No.
Screw, Cap (Bearingless)
Item No. 21 —Part No./Length
Screw, Cap (Standard/Wheel)
Item No. 21 —Part No./Length
Part No.
21625-002
21625-003
21625-004
21625-005
21625-006
21625-007
14384-006
14384-007
14384-007
14384-008
14384-010
14384-012
14384-001
21371-023 80.4 [3.17] 21625-017 14.7 [ .58]
66 [ 4.0] 14384-004 126.7 [4.99] --------------------
21371-022 75.7 [2.98] 21625-016 9.0 [ .36]
41 [ 2.5] 14384-003 121.2 [4.77] --------------------
21371-024 74.2 [2.92] 21625-020 7.5 [ .30]
34 [ 2.1] 14384-033 117.3 [4.62] --------------------
14384-002
14384-003
14384-003
14384-004
14384-007
14384-008
Part No.Part No.
21371-008 130,4 [5.13] 72,0 [2.83]395 [24.0]
490 [29.8] 21371-012 147,9 [5.82] 89,4 [3.52]
182,4 [7.18] 164,5 [6.48]
199,6 [7.86] 182,4 [7.18]
21625-008
21625-010
14384-014
14384-019
14384-012
14384-014
12
2
11

14
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Valve 113 1121466-000
Valve — Speed Sensor Valve 111201307-002
Balance Ring 1118915-000
Housing, Valve (G 1/2 (BSP) Ports — G 1/4 (BSP) Case Drain Port)
2O† Seal 34414559-006
12 1
Drive, Valve 11
8433-000
11 1
Plate, Valve 11 22134-000
117O† Seal, Face, Inner 119049-001
18O† 1Seal, Face, Outer 119135-002
16 2Spring, Compression 227383-000
Housing, Valve (7/8-14 Str. Thrd. O-ring Ports — 7/16-20 Case Drain Port) 1
19 11
11
Seal, Shaft 119057-009
4†
Seal, Exclusion 11
9121-001
3†
Housing, Valve (1 - 1/16-12 180 Apart — 7/16-20 Case Drain Port) 111
11
10 1
Geroler®11
*
9 Drive, Main 111
*
21564-007
21564-001
21564-002
14
Housing, Valve (7/8-14 Str. Thrd. O-ring Ports — 7/16-20 Case Drain Port) — Shuttle Valve Housing 11121564-010
Housing, Valve (1 - 1/16-12 180 Apart — 7/16-20 Case Drain Port) — Speed Sensor Housing 121564-016
Housing, Valve (7/8-14 Str. Thrd. O-ring Ports — 7/16-20 Case Drain Port) — Speed Sensor Housing 121564-012
111
Housing, Valve (G 1/2 (BSP) Ports — G 1/4 (BSP) Case Drain Port) — Speed Sensor Housing21564-015 111
Item
No. Description Brgl.
Whl.Std.
Quantity per Unit
Part
Number
Shaft and Bearing Kit (1-1/4 in. Splined 14T) 11
21618-004
Shaft and Bearing Kit (1-1/4 in. Tapered) 11
21618-003
Shaft and Bearing Kit (1-1/4 in. Tapered — Special shaft for Seal Guard 121618-032
Nut, Hex (1-1/4 in. Tapered Shaft) 11
14163-000
Key (for 1-1/4 in. Tapered Shaft) 11
14392-006
1
Shaft and Bearing Kit (7/8 Splined 13T) 1
21618-007
1 Shaft and Bearing Kit (1 inch Straight) 1121618-001
Key (for 1 Straight Shaft) 11
14193-000
Shaft and Bearing Kit (1-1/4 inch Straight) 1121618-002
Key (for 1-1/4 Straight Shaft) 11
14392-008
Shaft and Bearing Kit (1 in. 6B Splined) 11
21618-005
11
1
Shaft and Bearing Kit (25 mm Straight) 1
21618-026
Key (for 25 mm Straight Shaft)14462-006
11
1
Shaft and Bearing Kit (32 mm Straight) 1
21618-023
Key (for 32 mm Straight Shaft)14460-005
Pin, Balance Ring 22214351-00015
Housing, Valve (Manifold Mount — 7/16-20 Case Drain Port) 11121564-004
Housing, Valve (Manifold Mount — G 1/4 (BSP) Case Drain Port) 11121564-008
5† Ring, Back-up 1117382-000
Housing, Bearing, Wheel Mount (Four Bolt) 1
1
21578-003
Housing, Bearing, Wheel Mount (Four Bolt) — Compatible for HAYES Brake 121578-015
Housing, Bearing, SAE A (Two Bolt) 121578-004
6
Housing, Bearing, SAE B (Two Bolt) 121578-001
Housing, Bearing, Diagonal (Four Bolt) 121578-005
Housing, Bearing, Magneto (Four Bolt) 121578-008
Housing, Bearing, Wheel Mount (Four Bolt) — with Seal Guard Groove
21578-016
Seal, Shaft Face 11
9050-000
7†
Plate, Wear 11
22102-000
8
Continued on Page 16
Housing, Valve (7/8-14 Str. Thrd. O-ring End Ports — 7/16-20 Case Drain Port) 11121564-006

15
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Shuttle
(Two
Way)
Shuttle Valve
Location
(see insert above)
27
26
25
24
25
26
27
28 Speed Sensor
Included in
Ref. No.s 13, 19, 39
28
6
6
6
5
4
1
36
2
1
1
1
1
20
19
6
8
7
9
13
17
14
16
19
2
41
19
19
19
18 15
21
29
10
30
2
268
11 69
12
Components
specic to
displacements codes
021, 025 and 040
20
20
20
20
Displacement
cm3/r [in3/r]
Drive, Main
Item No. 9 —Part No./Length
mm [inch]
21371-009 76,2 [3.00]
Geroler®
Item No. 10 —Part No./Width
mm [inch]
21625-001 17,8 [ .70]
21371-010 80,8 [3.18] 22,5 [ .88]
21371-004 87,2 [3.43] 28,9 [1.14]
21371-004 87,2 [3.43] 28,9 [1.14]
21371-005 94,0 [3.70] 35,6 [1.40]
21371-006 103,1 [4.06] 44,7 [1.76]
80 [ 4.9]
100 [ 6.2]
130 [ 8.0]
160 [ 9.6]
195 [11.9]
245 [14.9]
305 [18.7] 21371-007 114,4 [4.51] 56,0 [2.21]
mm [in.]
14384-004 126.7 [4.99]
mm [in.]
108,2 [4.26]
135,4 [5.33] 113,0 [4.45]
138,4 [5.45] 121,1 [4.77]
138,4 [5.45] 121,1 [4.77]
144,8 [5.70] 126.7 [4.99]
154,9 [6.10] 138,4 [5.45]
164,5 [6.48] 144,8 [5.70]
Part No.
Screw, Cap (Bearingless)
Item No. 21 —Part No./Length
Screw, Cap (Standard/Wheel)
Item No. 21 —Part No./Length
Part No.
21625-002
21625-003
21625-004
21625-005
21625-006
21625-007
14384-006
14384-007
14384-007
14384-008
14384-010
14384-012
14384-001
21371-023 80.4 [3.17] 21625-017 14.7 [ .58]
66 [ 4.0] 14384-004 126.7 [4.99] --------------------
21371-022 75.7 [2.98] 21625-016 9.0 [ .36]
41 [ 2.5] 14384-003 121.2 [4.77] --------------------
21371-024 74.2 [2.92] 21625-020 7.5 [ .30]
34 [ 2.1] 14384-033 117.3 [4.62] --------------------
14384-002
14384-003
14384-003
14384-004
14384-007
14384-008
Part No.Part No.
21371-008 130,4 [5.13] 72,0 [2.83]395 [24.0]
490 [29.8] 21371-012 147,9 [5.82] 89,4 [3.52]
182,4 [7.18] 164,5 [6.48]
199,6 [7.86] 182,4 [7.18]
21625-008
21625-010
14384-014
14384-019
14384-012
14384-014
Exploded view applicable for displacement codes 021, 025 and 040

16
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Item
No. Description Brgl.Whl.Std.
Quantity per Unit
Part
Number
Continued from Page 14
Seal 1O 29 15127-000
27 2
Sleeve, Dash Pot 22 8755-000
228 Plug Assembly (9/16-18 Shuttle Valve End) 229072-005
2
O-ring 2
1
2
11
11
250003-906
Seal Kit (Std. and Whl. Motors)—Contains Parts Indicated by †
* —See Chart on Opposite Page.
61258-000
61259-000
61263-000
61261-000 Seal Kit,Viton**(Bearingless Motor Only)—Contains Parts Indicated by O
** —Viton Seal Part Numbers Differ from Part Numbers Shown above. Note: Backup Ring Item 5 is not used with Viton Shaft Seal Item 4.
Seal Kit, Viton**(Std. and Whl. Motors)—Contains Parts Indicated by †
Viton® is a Registered Trade Name of Dupont Corporation.
Seal, Flange, Mounting 130 21569-000
Guard, Seal41 14628-002
61289-000 Seal Kit, Wheel Motor with Seal Guard—Contains Parts Indicated by † and Seal Guard (Item No. 41)
26 2Spring 22230079-000
Poppet 225 228567-000
Sensor, Speed — 127mm [5.0 in.] Lead Wire39 1201137-001
1
Ring, Retaining69 114829-001
Retainer, Drive68 16035860-001
Screw, Cap 444
21 *
24 1Piston Shuttle 118566-000
1Plug Assembly (G 1/4 (BSP) Case Drain Plug) 119170-002
1O-ring 11250003-904O†
Plug Assembly (7/16-20 Case Drain Plug) 111
9072-003
20
O† O-ring 111250003-904
Seal Kit (Bearingless Motor Only)—Contains Parts Indicated by O

17
2000 Series Disc Valve Motors
2000 SerieS diSc valve geroler motor C-MOLO-TM010-E1 June 2018 www.eaton.com
Notes:

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
© 2018 Eaton
All Rights Reserved
Printed in USA
Publication No. C-MOLO-TM010-E1
June 2018
Eaton is a registered trademark.
All trademarks are property
of their respective owners.
Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: [phone]
Fax: [phone]
www.eaton.com/hydraulics
Eaton
Hydraulics Group Europe
Route de la Longeraie 7
1110 Morges
Switzerland
Tel: [phone]
Fax: [phone]
Eaton
Hydraulics Group Asia Pacific
Eaton Building
No.7 Lane 280 Linhong Road
Changning District,
Shanghai 200335
China
Tel: [phone]
Fax: [phone]