Eaton Flexi-3G Guide

Flexi -3G
Installation & Commissioning
Manual
Document No 4493-CM-EN-10989402
Issue: 02
Issue Date: 05 May 2009
Eaton Corporation
Telecommunications Solutions Division
www.powerware.com
e-mail: - [email protected]

Flexi -3G Installation & Commissioning Manual
Preface
Page 2 of 94 Document No: - 4493-CM-EN-10989402
Copyright © 2008-2009 Eaton Corporation. All Rights Reserved
Revision History
Issue Issue Date Amendment Description Author
01 22 Apr 2009 Original Version Clive Twinley
02 05 May 2009 Battery and AC Cables Identified in Graphics Clive Twinley
Eaton Corporation disclaims any liability for direct, indirect, incidental, special or consequential damages arising out of the
application or use of any information contained in this document. The foregoing disclaimer applies to damages or personal
injury, property damage, loss of operation, loss of profits, loss of product or loss of time, whether incurred by the purchaser, the
purchaser’s employees or third party.
Information in this document does not constitute a warranty, representation or guarantee concerning the suitability or
performance of Eaton Powerware products. No such warranty, representation or guarantee is expressed or implied.
Furthermore, information contained in this document, does not guarantee or imply any ownership of site specific design. It is
therefore the total responsibility of the installation designer to ensure compliance with any legal or statutory requirements in the
country of use.
Additionally, information contained in this document is subject to change without further notice.
Eaton, Powerware, Intergy, CellSure, SiteSure, PowerManagerII and DCTools are trade names, trademarks, and/or service
marks of Eaton Power Quality Corporation or its subsidiaries and affiliates. Unless otherwise noted, brands, product names,
trademarks or registered trademarks are the property of their respective holders.
Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its intellectual property,
including, without limitation, its patents, copyrights and know-how.
No part of this document may be reproduced or transmitted in any form, by any means or for any purpose other than the
Customer’s personal use, without the express written permission of Eaton Corporation.
Copyright © 2008-2009 Eaton Corporation. All Rights Reserved.

Flexi -3G Installation & Commissioning Manual
Preface
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Copyright © 2006 Eaton Corporation. All Rights Reserved
Table of Contents
Page No
Chapter 1. Introduction..........................................................................5
Chapter 2. Flexi - 3G System General Description..............................9
Chapter 3. Installation Procedure .......................................................19
Chapter 4. Battery Installation ............................................................35
Chapter 5. Rectifier Installation ..........................................................47
Chapter 6. Installation of AC Cables ..................................................53
Chapter 7. Installation of DC Cables ..................................................63
Chapter 8. Commissioning..................................................................69
Chapter 9. Appendices ........................................................................73

Flexi -3G Installation & Commissioning Manual
Preface
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Flexi -3G Installation & Commissioning Manual
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Copyright © 2008-2009 Eaton Corporation. All Rights Reserved
Chapter 1. Introduction
Table of Contents
Topic Page No
1.1. Purpose .........................................................................................................5
1.2. Health and Safety..........................................................................................5
1.3. Related Information ......................................................................................5
1.4. Reporting Problems with this Manual.........................................................5
1.5. Contact Information......................................................................................6
1.5.1. Manufacturers Address..................................................................................... 6
1.5.2. Other Contact Details ........................................................................................ 6
1.6. Document Numbering ..................................................................................6
1.7. Symbols Used in this Document.................................................................6
1.8. Directives & Standards ................................................................................7
1.1. Purpose
This document is the Installation & Commissioning Manual for the Eaton Flexi -3G Access Power
Solution.
1.2. Health and Safety
For details regarding health and safety, refer to document 4493-GD-EN-11037101, entitled Installation
& General Health & Safety Guidelines.
Any health and safety issues directly associated with the task will be found adjacent to the task.
1.3. Related Information
Document No Title
4493-GD-EN-11037101 Health & Safety Guidelines
4493-GN-EN-10974200 Generic Risk Assessment
4493-GN-EN-11016400 Site Specific Risk Assessment
4493-MM-EN11016200 Flexi - 3G Maintenance Manual
4493-AP-EN-11051800 Assembly Instructions for the Battery Cabinet in a Flexi - 3G System
IPN 997-00012-50 SC200 System Controller Operation Handbook www.dc.powerware.com
1.4. Reporting Problems with this Manual
Please use this fax or email address to report any problems you find in this manual:
Eaton DC Product Marketing Communications
FAX: [phone]
EMAIL:
1 [email protected]

Flexi -3G Installation & Commissioning Manual
Chapter 1. Introduction
Page 6 of 94 Document No: - 4493-CM-EN-10989402
Copyright © 2008-2009 Eaton Corporation. All Rights Reserved
1.5. Contact Information
1.5.1. Manufacturers Address
Eaton Power Solutions Ltd
Heath Place
Ash Grove
Bognor Regis
West Sussex
England
PO22 9SJ
1.5.2. Other Contact Details
General: 01243 810500
Main Fax: [phone]
Technical Helpline (Mon-Fri 08:00 to 17:00 GMT/BST): 01243-810618
Service Repair RMA Website: http://epsl.powerware.com
1.6. Document Numbering
For details of document numbering, refer to EQP300-1
1.7. Symbols Used in this Document

Warnings
•Advice on hazardous conditions. Possibility of personnel injury and/or equipment
damage

Cautions etc.
•Advice on seriously hazardous conditions. Possibility of severe/fatal personnel injury
and/or serious equipment damage
I
Electrical Hazard
•Advice on electrically hazardous conditions. Possibility of severe/fatal personnel
injury and/or serious equipment damage

Flow Arrow
•Advises that the procedure continues below.

Note or advice on further information

Recycling information

Flexi -3G Installation & Commissioning Manual
Chapter 1. Introduction
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Copyright © 2008-2009 Eaton Corporation. All Rights Reserved
1.8. Directives & Standards
Eaton power systems have invoked the following directives and standards.
•LVD and EMC directives 2006/95/EC, 2004/108/EC and 1999/5/EC
respectively, by invoking EN60950-1, EN300-386 and EN301-489-1.
•ROHS Directive 2002/95/EC on the restriction of the use of certain
hazardous substances in electrical and electronic equipment.
This Telecommunications Power Supply System complies with or exceeds the following Standards:
•Electromagnetic Directive.
•EN60950-1: Information Technology Equipment – Safety. Part 1: General
Requirements.
•EN300 386: Electromagnetic Compatibility and Radio Spectrum Matters (ERM);
Telecommunications Network Equipment; Electromagnetic Compatibility (EMC)
requirements.
•EN301-489-1: Electromagnetic Compatibility and Radio Spectrum Matters (ERM),
Electromagnetic Compatibility (EMC) standard for radio equipment and services, Part
1: Common Technical Requirements.
This Telecommunications Power Supply System output is classed as earthed SELV at a hazardous
energy level.

Flexi -3G Installation & Commissioning Manual
Chapter 1. Introduction
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Copyright © 2008-2009 Eaton Corporation. All Rights Reserved
Chapter 2. Flexi - 3G System General Description
Table of Contents
Topic Page No
2.1. Flexi – 3G Power Box Description ............................................................10
2.2. Flexi – 3G Battery Cabinet Description ....................................................11
2.2.1. Battery Cabinet Dimensions........................................................................... 11
2.2.2. Battery Accommodation ................................................................................. 12
2.3. Rectifiers .....................................................................................................13
2.3.1. Outline Rectifier Technical Specifications.................................................... 13
2.4. SC200 System Controller...........................................................................14
2.4.1. Input/Output Board.......................................................................................... 14
2.4.2. Connections ..................................................................................................... 16
2.5. Compatible Software ..................................................................................16
2.6. Electrical......................................................................................................17
2.6.1. Power ................................................................................................................ 17
2.6.2. AC Input Configurations ................................................................................. 17
2.6.3. Rated AC Voltage............................................................................................. 17
2.6.4. Continuous AC Voltage................................................................................... 17
2.6.5. AC Frequency .................................................................................................. 17
2.6.6. DC Output Voltage........................................................................................... 17
2.6.7. Earthing ............................................................................................................ 17
2.6.8. Transient Protection........................................................................................ 17

Flexi -3G Installation & Commissioning Manual
Chapter 2. Flexi - 3G System General Description
Page 10 of 94 Document No: - 4493-CM-EN-10989402
Copyright © 2008-2009 Eaton Corporation. All Rights Reserved
2.1. Flexi – 3G Power Box Description
The Eaton Flexi - 3G Power Box is available in three versions: -
Fig. 2-1 PBA-01 Power Box Fig. 2-2 PBA-02 Power Box Fig. 2-3 PBA-03 Power Box
The PBA-01 Power Box
consists of
The PBA-02 Power Box
consists of
The PBA-03 Power Box
consists of
•16.2kW Capacity Base
Power Box
•16.2kW Capacity Base
Power Box
•16.2kW Capacity Base
Power Box
•650H x 600W x 450D •650H x 600W x 450D •650H x 600W x 450D
•9 x APR48-3G Capability •9 x APR48-3G Capability •9 x APR48-3G Capability
•SC200 Controller + IOBGP-
00
•SC200 Controller •SC200 Controller
•AC Input Terminals only:-
•Optional AC Input Isolator
•AC Input Isolator •Separate A + B Terminals for
AC (4/5 rectifiers on A and 4
on B)
•1PH AC Input (230Vac, 50-
60Hz, 1P + N + PE)
••1PH AC Input (230Vac, 50-
60Hz, 1P + N + PE)
•3PH AC Input (400Vac, 50-
60Hz, 3P + N + PE)
•3PH AC Input (115/230Vac,
50-60Hz, 3P + PE) – 3 Wire
Delta
•3PH AC Input (400Vac, 50-
60Hz, 3P + N + PE)
•Optional Surge Module •Surge Module •
••2-Pole MCBs for each
Rectifier
•
•Plastic Gland Plate for Top
Cable Entry
•Plastic Gland Plate for Top
Cable Entry
•Plastic Gland Plate for Top
Cable Entry