Eaton XP-504 User manual

Manual 11/2022 MN048028EN
Industrial PC XP-504 Manual

Company information
All brand and product names are trademarks or registered trademarks of their respective own-
ers.
Service
For service and support, please contact your local sales team.
Contact info. Eaton.com/contact
Service page: Eaton.com/aftersales
Original Operating Instructions
is the German-language edition of this document
Publication date
11/2022 5th edition
Copyright
© 2021 Eaton Automation GmbH, CH-9008 St. Gallen
Author/Editor: Antje Nonnen
Eaton Industries GmbH, Hein-Moeller-Straße 7-11, D-53115 Bonn
All rights, including those of translation, reserved.
No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, whether electronic, mechanical, photocopying, micro-filming, record-
ing, or otherwise, without the prior written permission of Eaton Industries GmbH, Bonn.
Subject to alteration.

Before starting with the installation
I
lInstallation requires qualified electrician
lDisconnect the power supply of the device.
lSecure against retriggering
lVerify isolation from the supply
lGround and short-circuit
lCover or enclose any
neighboring live parts.
lFollow the engineering instructions (IL) of the
device concerned.
lOnly suitably qualified personnel in accordance
with EN 50110-1/-2 (VDE 0105 part 100) may work on
this device/system.
lBefore installation and before touching the device
ensure that you are free of electrostatic charge.
lThe functional earth (FE) must be connected to the
protective earth (PE) or to the equipotential bon-
ding. The system installer is responsible for imple-
menting this connection.
lConnecting cables and signal lines should be instal-
led so that inductive or capacitive interference
does not impair the automation functions.
lInstall automation devices and related operating
elements in such a way that they are well protected
against unintentional operation.
lSuitable safety hardware and software measures
should be implemented for the I/O interface so that
a line or wire breakage on the signal side does not
result in undefined states in the automation devi-
ces.
lDeviations of the mains voltage from the nominal
value must not exceed the tolerance limits given in
the specifications, otherwise this may result in mal-
function and hazardous states.
lEmergency-Stop devices complying with IEC/EN
60204-1 must be effective in all operating modes of
the automation devices. Unlatching the emergency
switching off devices must not result in an auto-
matic restart.
lBuilt-in devices for enclosures or cabinets must
only be run and operated in an installed state;
desktop devices and portable devices only when
the housing is closed.
lMeasures should be taken to ensure the proper
restarting of programs interrupted after a voltage
dip or outage. This should not result in dangerous
operating states even for a short time. If necessary,
emergency switching off devices should be imple-
mented.
lWherever faults in the automation system may
cause damage to persons or property, external
measures must be implemented to ensure a safe
operating state in the event of a fault or malfunction
(for example, by means of separate limit switches,
mechanical interlocks, etc.).
DANGER!
Hazardous electrical voltage!

Table of Contents
Industrial PC XP-504 Manual 1
Company information 2
Before starting with the installation I
Table of Contents 5
0.1 About this documentation 10
0.1.1 List of revisions 10
0.1.2 Target group 11
0.1.3 Legal disclaimer 12
0.1.4 Device designations and abbreviations 12
0.1.5 Writing conventions 13
0.1.5.1 Warning labels 13
0.1.5.2 Additional user information 14
1. Description 15
1.1 Use as intended 17
1.2 Device models 17
1.2.1 Features on XP-504 PCs 17
1.2.2 Configuration of the XP-504-Widescreen device 18
1.2.3 Device variants 18
1.2.3.1 XP-504 series visualization software 18
1.2.3.2 Widescreen device sizes 18
1.2.3.3 Interfaces 19
1.3 Nameplate 20
1.4 What the different parts of the part number mean 21
1.5 Accessory devices 22
1.6 Support 22
1.7 Conditions for Underwriters Laboratories Inc. (UL) listing 23
1.8 Conditions for Underwriters Laboratories Inc. (UL) listing in haz-
ardous locations - UL-EX 24
1.9 Use in hazardous locations - ATEX 25
1.10 Marine approvals 27
2. Safety regulations 28
Industrial PC XP-504 11/2022 MN048028EN Eaton.com 5

2.1 Basics 28
2.2 Mandatory requirements, personnel requirements 28
2.2.1 Occupational safety 28
2.2.2 Personnel qualifications 28
2.2.3 Information on how to use the device 29
2.2.4 Installation, maintenance, and disposal 29
2.2.5 Prerequisites for proper operation 30
2.3 Device-specific hazards 31
3. Installation 38
3.1 Temperatures 39
3.1.1 Aeration and de-aeration 39
3.2 Installation position 41
3.2.1 Panel-PC, Terminal and Terminal with Extender RX 41
3.2.1.1 Mounting position 41
3.2.1.2 Mounting position 41
3.2.2 Box-PC 43
3.2.2.1 Mounting position 43
3.2.2.2 Mounting position 43
3.2.3 Extender TX 43
3.2.3.1 Mounting position 43
3.2.3.2 Mounting position 43
3.3 Technical conditions for acceptance by Underwriters Lab-
oratories Inc. (UL) 45
3.3.1 Panel-PC 45
3.3.2 Terminal 46
3.3.3 Terminal with Extender RX 47
3.3.4 Box-PC 48
3.3.5 Extender TX 48
3.4 Unpacking and checking the equipment supplied 49
3.5 Mounting 52
3.5.1 Panel-PC, Terminal and Terminal with Extender RX 52
3.5.1.1 Preparations 53
3.5.1.2 Installing the Panel-PC and Terminals 56
3.5.2 Box-PC 57
6Industrial PC XP-504 11/2022 MN048028EN Eaton.com

3.5.2.1 Rail mounting 57
3.5.2.2 Mounting wall 58
3.5.3 Extender TX 59
3.6 Preparing the device for operation 60
3.6.1 E lectrical connection 61
3.6.1.1 Functional earthing Widescreen device 64
3.6.1.2 Functional earthing Box-PC and Extender TX 66
3.6.2 Power supply via plug connector 67
3.6.2.1 Power supply Panel-PC, Terminal and Terminal with Extender
RX 68
3.6.2.2 Power supply Box-PC 69
3.6.2.3 Power supply Extender TX 70
4. Using peripheral devices - External connections 71
4.1 Layout of interfaces 72
4.1.1 Panel-PC 72
4.1.2 Box-PC 73
4.1.3 Terminal 74
4.1.4 Terminal with Extender RX 74
4.1.5 Extender TX 75
4.2 SD card 76
4.3 USB interfaces 78
4.3.1 USB Host 78
4.3.2 USB-B 79
4.3.3 Mini USB-B 80
4.4 Ethernet 81
4.5 Display interfaces 82
4.5.1 DisplayPort (DP) 82
4.5.2 High Definition Multimedia Interface (HDMI) 83
4.6 Serial interfaces RS232/RS422/RS485 84
4.7 DVI-I 85
5. Commissioning 87
5.1 Initial commissioning 88
5.1.1 Connecting peripheral devices 88
Industrial PC XP-504 11/2022 MN048028EN Eaton.com 7

5.2 Running the XP-504 89
6. Operation Touch display 91
6.1 Safety Instructions 91
6.2 Handling 93
6.3 Touch setup 94
7. Operating System 95
7.1 Windows 95
7.2 Windows 10 Enterprise LTSC 97
7.2.1 Updates 97
7.2.2 Common Functions 97
7.2.3 Dedicated features 97
7.2.3.1 Protect Mode (Operated with two drives, C:\ and D:\) 97
7.2.3.2 Protect-Mode data organization 98
7.2.4 Managing users and configuring the XP-504 99
7.2.5 Modifying an Account Name or Password 100
7.2.6 Device start without user login dialog box 100
7.2.7 License Eaton Galileo-Open Runtime 100
7.2.8 License Eaton Visual Designer Runtime 100
7.2.9 Enabling / disabling IIS communication for Visual Designer 101
7.2.10 Enabling / disabling the automatic screen lock 101
8. Faults 103
9. Maintenance 105
9.1 Cleaning and maintenance 105
9.1.1 Cleaning Multi-touch touch panel 105
9.1.2 Replacing the Battery Panel-PC and Box-PC 105
9.2 Repairs 110
9.3 Storage, transport and disposal 111
9.3.1 Storage and transport 111
9.3.2 Disposal 113
Appendix 114
A.1 Technical data 115
A.1.1 Data sheet 115
8Industrial PC XP-504 11/2022 MN048028EN Eaton.com

A.1.2 Dimension and weight specifications 116
A.1.2.1 XP-504-10-... Panel-PC 116
A.1.2.2 XP-504-15-... Panel-PC 117
A.1.2.3 XP-504-21-... Panel-PC 118
A.1.2.4 XP-504-BP-... or XP-504-BOXPC-... Box-PC 119
A.1.2.5 XP-504-10-...Terminal 120
A.1.2.6 XP-504-15-...Terminal 121
A.1.2.7 XP-504-21-...Terminal 122
A.1.2.8 XP-504-10-...Terminal with Extender RX 123
A.1.2.9 XP-504-15-...Terminal with Extender RX 124
A.1.2.10 XP-504-21-...Terminal with Extender RX 125
A.1.2.11 XP-504-EXT module 126
A.1.3 General data 127
A.1.4 Information on the power supply 130
A.1.5 Approvals and declarations 131
A.2 Further usage information 133
Alphabetical index 135
Industrial PC XP-504 11/2022 MN048028EN Eaton.com 9

0.1 About this documentation
0.1 About this documentation
This Manual contains all the information you will need in order to use the XP-504
safely and effectively.
The Manual XP-504 manual is considered an integral part of the device and must
always be readily available in the device's close proximity so that users have access
to it.
This Manual describes all of the devices' lifecycle stages: transportation, installation,
commissioning, operation, maintenance, storage, and disposal.
It does not, however, go over the corresponding operating system or application soft-
ware.
Make sure to always use the latest documentation for your device.
The latest version of this documentation, as well as additional references, is avail-
able for download on the Internet. → Section "Further usage information", page 133
Please send any comments, recommendations, or suggestions regarding this doc-
ument to: [email protected]
0.1.1 List of revisions
The following significant amendments have been introduced since previous issues:
Publication
date Page Keyword New Modification Deleted
09/2021 New edition, panel-PC, CE, UKCA ✓
01/2022 Panel-PC, UL approval ✓
04/2022 Device series expanded with box PC,
extender module, terminal, and terminal
with extender
✓
07/2022 UL approval Box PC, Extender module,
ATEX approval Widescreen devices
✓
07/2022 75 Legend added No. 4 ✓
11/2022 Catalog numbers for the American mar-
ket added XP-504-BP-... and XP-504-..-
TERM-EXT
✓
10 Industrial PC XP-504 11/2022 MN048028EN Eaton.com

0.1 About this documentation
0.1.2 Target group
This manual XP-504 is intended for engineers, electricians, and automation tech-
nicians. Electrical engineering and physics-related knowledge and skills will be
required in order to be able to commission the corresponding devices.
CAUTION
Installation requires qualified electrician
Follow the safety instructions for the XP-504!
The section on safety instructions must be read and understood by
everyone who will be working with the XP-504 before the actual work
is performed Human-machine interface.
WARNING
Incomplete documents
Working with individual pages taken out from the information for use
may lead to bodily injury and property damage due to failure to
observe relevant safety information.
Always work with the latest and full document.
Industrial PC XP-504 11/2022 MN048028EN Eaton.com 11

0.1 About this documentation
0.1.3 Legal disclaimer
All the information in this manual has been prepared to the best of our knowledge
and in accordance with the state of the art. However, this does not exclude the pos-
sibility of there being errors or inaccuracies. We assume no liability for the cor-
rectness and completeness of this information. In particular, this information does
not guarantee any particular properties.
Do not use the XP-504 before reading and understanding this manual.
Hazards posed by the XP-504 cannot be eliminated if the safety instructions are not
observed – especially if the XP-504 is installed and commissioned by unqualified per-
sonnel and/or is used improperly. Eaton assumes no liability for any damages res-
ulting from cases such as these.
0.1.4 Device designations and abbreviations
The following general terms are used throughout this manual:
Short designation Explanation
Human-machine interface Human Machine Interface
XP-504 all XP-504 devices
Panel-PC Industrial PC with integrated multi-touch screen for flush mounting
Box-PC Industrial PC for installation on DIN-rail
Terminal Capacitive multi-touch screen for operating HMIs
Extender TX Transmitter module
Terminal with Extender RX Capacitive multi-touch screen for operating HMIs with receiver
For the exact designation for your XP-504, please refer to the→ "Name-
plate", page 20.
12 Industrial PC XP-504 11/2022 MN048028EN Eaton.com

0.1 About this documentation
0.1.5 Writing conventions
Award Description
Bold text Used for all graphical user interface elements
Text Used for the button labels
Menu/command Used for menus and commands on the device
<name> Angle brackets are used to indicate variable values
that you must replace with your own values
0.1.5.1 Warning labels
Risk of personal injury warning.
DANGER
Warns of hazardous situations that result in serious injury or death.
WARNING
Warns of the possibility of hazardous situations that could result in
serious injury or even death.
DANGER!
Dangerous Electrical Voltage!
CAUTION
Warns of the possibility of hazardous situations that can cause injury.
Property damage warning
CAUTION
Warns about the possibility of material damage.
Prohibited uses, actions, etc.
Explains the prohibition
Bid
Explains the instruction
Industrial PC XP-504 11/2022 MN048028EN Eaton.com 13

0.1 About this documentation
Notes
Indicates useful tips.
Indicates instructions to be followed
Additional information, background information,
information worth knowing, useful additional information
0.1.5.2 Additional user information
Documents (such as manuals) are listed after the icon together with the cor-
responding name and Eaton number.
Publication title For identifying the Eaton publication code
External Internet addresses. They will be shown after the icon.
Destination address
14 Industrial PC XP-504 11/2022 MN048028EN Eaton.com

1. Description
1. Description
XP-504 devices can be used as control and monitoring devices.
XP-504 devices are the answer to the growing demand of machine and system manu-
facturers for high-precision, cost-effective HMI solutions with industrial-grade capa-
citive multi-touch technology. Accordingly, the XP-504 series offers Widescreen
devices with sizes of 10.1", 15.6", and 21.5". Their slim design, featuring a non-reflec-
tive glass front, delivers a modern look. Finally, the robust, scratch-resistant front and
open device concept on XP-504 devices make them suitable for use in virtually all
branches of industry related to mechanical and plant engineering.
The XP-504 series features a modular design that makes it possible to put together
custom solutions out of standard components:
Fig. 1: XP-504 devices
lPanel-PC: PC with integrated Multi-touch touch panel
lBox-PC: Compact DIN-rail PC
lTerminal: Remote Multi-touch touch panel
lExtender TX: Transmitter module for transmitting video and USB data
lTerminal with Extender RX: Remote Multi-touch touch panel with integrated video
and USB data receiver
The II 3D Ex tc IIIC T70°C Dc U and II 3G Ex ec IIC T105°C Gc U ATEX certification is
only valid for the Widescreen device:
Panel-PCs, Terminals, and Terminal with Extender RX, which are professionally pla-
ced in an enclosure: IP54 for Zone 2 ("gas"), IP6x for Zone 22 ("dust").
Panel-PC
Terminal
Terminal with Extender RX
Box-PC Extender TX
Industrial PC XP-504 11/2022 MN048028EN Eaton.com 15

1. Description
Fig. 2: Series overview
Combining XP-504 devices with each other
Each PC can be connected to a maximum of two terminals.
Each Panel-PC or Box-PC can be expanded with two Terminals, two Terminal with
Extender RX, or one Terminal and one Terminal with Extender RX.
When choosing devices, it is necessary to take into account the distances between
the devices and the connections between them. An Extender TX module needs to be
used for distances greater than 1.8 m.
Fig. 3: Device concept overview
16 Industrial PC XP-504 11/2022 MN048028EN Eaton.com

1. Description
1.1 Use as intended
1.1 Use as intended
The devices of the XP-504 series are primarily intended for use in machine and sys-
tem building applications.
They are suitable for use in industrial environments and are typically used indoors for
automation purposes.
Any other use must be discussed and agreed upon with the manufacturer in
advance.
Using the device in a way not specified by the manufacturer may negatively affect
the protection provided by the device.
Bid
Each device in the XP-504 series must be used only in locations for
which this series of devices is approved. Make sure to read and fol-
low the information and labels on the nameplate for the devices, as
well as section Approvals and declarations in the appendix.
Prohibited uses, actions, etc.
It is strictly prohibited to use the device in order to implement safety-
relevant functions (in the sense of personal and machine protection).
1.2 Device models
1.2.1 Features on XP-504 PCs
The PCs' computer core is always the same. Every Panel-PC and every Box-PC fea-
tures:
1. Powerful CPU, processor Intel Atom QuadCore E3950 2GHz
2. MSATA memory 64 GB mSATA
3. SD memory card slot for 8 GB SD card
4. Operating System Windows 10 Enterprise LTSC, IoT, 64 bit, 8GB DDR3 RAM
5. Integrated interfaces:
l2 x Ethernet ports (1000/100/10 Mbps Ethernet / GbE-Ethernet) for use as a
communication or field bus interface
l4x USB 3.0
lOne RS232/RS422/RS485 (COM) port for communicating with PLCs or devi-
ces,
l1x DisplayPort
l1x HDMI
Industrial PC XP-504 11/2022 MN048028EN Eaton.com 17

1. Description
1.2 Device models
Up to two Widescreen device terminals of the XP-504 series can be connected to
each XP-504 PC.
1.2.2 Configuration of the XP-504-Widescreen device
In addition, every Widescreen device is a Color display, TFT and can be used with
gestures (Multi-touch touch panel).
In order for this functionality to work properly, you must press on the Projected
Capacitive Touch (PCT) display with a finger or stylus.
The USB Type-B port on the Terminal is required for the touch func-
tionality and cannot be used for anything else.
1.2.3 Device variants
1.2.3.1 XP-504 series visualization software
The Panel-PC and Box-PC configurations differ from each other in terms of the run-
time license for the optional visualization software – Galileo Open or Visual Designer.
1.2.3.2 Widescreen device sizes
Panel-PCs, Terminals, and Terminal with Extender RX are available in various display
sizes.
lXP-504-10-... - Screen diagonal 10.1" (25.65 cm),
Screen mode: 16:10, visible screen area 216.96 mm x 135.26 mm, 1280 x 800 px
lXP-504-15-... - Screen diagonal 15.6" (39.6 cm),
Screen mode: 16:9, visible screen area 344.23 mm x 193.54 mm, 1366 x 768 px
lXP-504-21-... - Screen diagonal 21.5" (54.6 cm),
Screen mode: 16:9, visible screen area 476.06 mm x 276.79 mm, 1920 x 1080 px
Fig. 4: Display size comparison
18 Industrial PC XP-504 11/2022 MN048028EN Eaton.com

1. Description
1.2 Device models
1.2.3.3 Interfaces
The number and type of interfaces on the devices in the XP-504 series varies.
Panel-PC/
Box-PC Terminal Terminal with Extender RX Extender TX
2 x Ethernet,
4 x USB3.0,
1 x
RS232/RS422/485,
1 x HDMI,
1 x DP,
Slot for SD card
1 x USB Type-B (used by the
touch functionality)
1 x DVI-I,
1 x DP
1 x RJ45 (Extender
RX)
1 x RJ45 (Extender TX),
1 x Mini USB-B,
1 x DP
Industrial PC XP-504 11/2022 MN048028EN Eaton.com 19

1. Description
1.3 Nameplate
1.3 Nameplate
The device has a nameplate on rear.
This nameplate includes the following information:
Fig. 5: Example: nameplate on Panel-PC
lManufacturer
lPart number
lPart-No.
lPower supply requirement
lSerial-No.
lType approval and certification marks and information
lLayout of interfaces
To get fast and effective support, make sure to always provide Customer Service
with the following information from the nameplate:
lArticle No. (part No. or article No.)
lSerial No.
20 Industrial PC XP-504 11/2022 MN048028EN Eaton.com