Eaton PSG120F24RM User manual

Rev. 05
IL125011EN
Installation Instructions for PSG120F24RM POWER SUPPLY
READ INSTRUCTIONS BEFORE INSTALLING OR OPERATING THIS DEVICE.
KEEP FOR FUTURE REFERENCE.
1. Safety instructions
• Switch main power off before connecting or disconnecting the device. Risk of explosion!
• To guarantee sufficient convection cooling, please keep a distance of 50 mm above and below the
device as well as a lateral distance of 5 mm to other units.
• Note that the enclosure of the device can become very hot depending on the ambient temperature
and load of the power supply. Risk of burns!
• The main power must be turned off before connecting or disconnecting wires to the terminals!
• Do not introduce any objects into the unit!
• Dangerous voltage present for at least 5 minutes after disconnecting all sources of power.
• The power supplies are built-in units and must be installed in a cabinet or room (condensation free
environment and indoor location) that is relatively free of conductive contaminants.
• The unit must be installed in an IP54 enclosure or cabinet in the final installation.
• Warning: Explosion Hazard – Substitution of components may impair suitability for Class I, Division 2.
• Warning: Explosion Hazard – Do not disconnect equipment or adjust potentiometer unless the
power has been switched off or the area is known to be non-hazardous.
• CAUTION: “FOR USE IN A CONTROLLED ENVIRONMENT”.
2. Device description (Fig. 1)
(1) Input terminal block connector
(2) Output terminal block connector
(3) DC voltage adjustment potentiometer
(4) DC OK control LED (green)
(5) Universal mounting rail system
3. Mounting (Fig. 2)
The power supply unit can be mounting on 35 mm DIN rails in accordance with EN 60715. In Vertical
Position, the device should be installed with input terminal block on the bottom. In Horizontal Position, the
device should be installed with input terminal block on the left side.
Each device is delivered ready to install.
Snap on the DIN rail as shown in Fig. 2:
1. Tilt the unit slightly upwards and put it onto the DIN rail.
2. Push downwards until stopped.
3. Press against the bottom front side for locking.
4. Shake the unit slightly to ensure that it is secured.
4. Dismounting (Fig. 3)
To uninstall, pull or slide down the latch as shown in Fig. 3. Then, slide the PSU in the opposite direction,
release the latch and pull out the PSU from the rail.
5. Connection
The terminal block connectors allow easy and fast wiring.
You can use flexible (stranded wire) or solid cables with cross sections:
Table
Stranded / Solid
Torque
(mm²)
(AWG)
(Kgf-cm)
(lb in)
(1)
0.82-3.3
18-12
9.3
8.1
(2)
0.82-3.3
18-12
6.2
5.4
To secure reliable and shock proof connections, the stripping length should be 7 mm (see Fig. 4 (1)).
Please ensure that wires are fully inserted into the connecting terminals as shown in Fig. 4 (2).
In accordance to EN 60950 / UL 60950, flexible cables require ferrules.
Use appropriate copper cables that are designed to sustain operating temperature of:
1. 60°C, 60°C / 75°C for USA
2. At least 75°C for ambient not exceeding 50°C, and 90°C for ambient exceeding 50°C for Canada.
5.1. Input connection (Fig. 1, Fig. 5)
Use L1, L2, L3 and PE connections of input terminal connector to establish the 3 x 400-500 VAC
connection. Fig. 5 shows the connection to the various network types.
In the event of a phase failure, unrestricted operation is possible with nominal capacity.
The unit is protected with internal fuse (not replaceable) at L pin and it has been tested and approved on
20A (UL) and 16A (IEC) branch circuits without additional protection device. An external protection device
is only required if the supplying branch has an ampacity greater than above. Thus, if an external protective
device is necessary, or, utilized, a minimum value of 13A B- or 6A C- characteristic breaker should be
used.
The internal fuse must not be replaced by the user.
In case of internal defect, please call 1 - 877 - ETN - CARE
5.2. Output connection (Fig. 1 (2))
Use the “+” and “-“ screw connections to establish the 24Vdc connection. The output provides 24 VDC.
The output voltage can be adjusted from 24 to 28 VDC on the potentiometer. The green LED DC OK
displays correct function of the output (Fig. 1 (4)). The device has a short circuit and overload protection
and an overvoltage protection limited to 35 VDC.
5.3. Output characteristic curve
The device functions normal under operating line and load conditions. In the event of a short circuit or
overload the output voltage and current collapses (IO/L or IS/C is >Isurge (150%)). The secondary voltage is
reduced and bounces until short circuit or overload on the secondary side has been removed.
5.4. Thermal behavior (Fig. 6).
In the case of ambient temperatures above +50°C (Vertical) or +40°C (Horizontal), the output capacity has
to be reduced by 2.5% per degree Celsius increase in temperature, and at +70°C to +80°C (Vertical) or
+60°C to +70°C (Horizontal), the output capacity has to be reduced by 5% per degree Celsius increase in
temperature. If the output capacity is not reduced when TAmb > 50°C (Vertical) or > 40°C (Horizontal), the
device will run into thermal protection by switching off i.e. device will go in bouncing mode and will recover
when ambient temperature is lowered or load is reduced as far as necessary to keep device in working
condition.
FOR TECHNICAL ASSISTANCE CALL 1 - 877 - ETN - CARE
0
10
20
30
40
50
60
70
80
90
100
110
-25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Load (%)
Ambient Temperature (°C)
(1)
(2)
(3)
(4)
(5)
1
2
3
1
23
7 mm
1
2
Power Derating Curve for PSG in Vertical and Horizontal Position
Vertical Position
Horizontal Position
US: Eaton
W126N7250 Flint Drive
Menomonee Falls, WI 53051
www.eaton.com
EU: Eaton Industries GmbH
Hein-Moeller-Str. 7-11
53115 Bonn, Germany
www.eaton.eu
Figure 1
Figure 2
Figure 4
Figure 3
Figure 6
Figure 5
320-575 VAC absolute*
L1
320-575 VAC absolute*
320-575 VAC absolute*
L2
L3
DC power in: 450-
800 V to any two
terminals, L1 / L2, or
L1 / L3, or L2 / L3,
non-polarized.
Under Phase Loss
Condition (2-Phase
Input) working
voltage range is
360-575 VAC.

Rev. 05
IL125011EN
TECHNICAL DATA FOR PSG120F24RM
Input (AC)
Nominal input voltage / frequency
3 x 400-500 VAC / 50-60 Hz
Voltage range
320-600 VAC
Frequency
47-63 Hz
Nominal current
< 0.50 A @ 3 x 400 VAC
Inrush current limitation. I²t (+25°C) typ.
< 30 A @ 3 x 400 VAC & 3 x 500 VAC, AC Source capability up to 3 kVA
< 60 A @ 3 x 400 VAC & 3 x 500 VAC, AC Source capability up to 18 kVA
Mains buffering at nominal load (typ.)
> 20 ms @ 3 x 400 VAC, > 40 ms @ 3 x 500 VAC
Turn-on time
< 1 sec.
Internal fuse
T 3.15 AH / 500 V, 600 V
- LITTELFUSE: Type 477 Rated 3.15 A / 600 VAC for UL E10480 and
3.15 A / 500 VAC for Europe
- CONQUER: Type UDE/UDE-A Rated 3.15 A / 500 VAC for both UL E82636 and
Europe
Leakage current
< 3.5 mA
Output (DC)
Nominal output voltage UN/ tolerance
24 VDC ± 2 %
Adjustment range of the voltage
24-28 VDC (maximum power ≤120 W)
Nominal current
5 A
Derating
> 50°C (2.5 % / °C), > 70°C (5% / °C) in Vertical
> 40°C (2.5 % / °C), > 60°C (5% / °C) in Horizontal
Startup with capacitive loads
Max. 10,000 μF
Max. power dissipation idling / nominal load approx.
16.5 W
Efficiency (at 400 VAC & 500 VAC and nominal values)
> 87.0% @ 3 x 400 VAC, > 86.0% @ 3 x 500 VAC
Residual ripple / peak switching (20 MHz) (at nominal values)
< 50 mVpp / < 150 mVpp
Parallel operation
PSG480R24RM / PSG960R24RM / With ORing Diode
General Data
Type of housing
Aluminum
Signals
Green LED DC OK
MTBF
> 500,000 hrs.
Dimensions (L x W x H)
121 mm x 50 mm x 117.3 mm
Weight
0.66 kg
Connection method
Screw connection
Stripping length
7 mm
Operating temperature (surrounding air temperature)
-25°C to +80°C (Refer to Fig. 6)
Storage temperature
-25°C to +85°C
Humidity at +25°C, no condensation
< 95% RH
Vibration (non-operating)
10 to 500 Hz @ 30 m/s² (3 G peak); displacement of 0.35 mm; 60 min. per axis for all X,
Y, Z directions in acc. with IEC 60068-2-6
Shock (in all directions)
30 G (300 m/s²) in all directions according to IEC 60068-2-27
Altitude (operating)
2,000 Meters for industrial application
2,500 Meters for ITE application
Pollution degree
2
Climatic class
3K3 according to EN 60721
Certification and Standards
Electrical equipments of machines
IEC 60204-1 (over voltage category III)
Electronic equipment for use in electrical power installations
EN 62477-1 / IEC 62103
Safety entry low voltage
PELV (EN 60204), SELV (EN 60950)
Industrial control equipment
cULus listed to UL 508 and CSA C22.2 No.107.1-01,
CSA to CSA C22.2 No.107.1-01 (File No. 250468)
Hazardous location
cCSAus to CSA C22.2 No.213-M1987, ANSI / ISA 12.12.01:2007 [Class I,
Division 2, Group A,B,C,D T4, Ta= -25°C to +80°C for Vertical (> +50°C derating) and -
25°C to +70°C for Horizontal (> +40°C derating)]
Protection against electric shock
DIN 57100-410
CE
In conformance with EMC directive 2014/30/EU and low voltage directive 2014/35/EU
Component Power Supply for general use
EN 61204-3
ITE
EN 55032, EN 61000-3-2, EN 61000-3-3, EN 55024
Industrial
EN 55011
Limitation of mains harmonic currents
EN 61000-3-2
RoHS Compliant
Yes
Safety and Protection
Transient surge voltage protection
VARISTOR
Current limitation at short-circuits approx.
Isurge = 150 % of Pomax typically
Surge voltage protection against internal surge voltages
Yes
Isolation voltage:
Input / output
Input / PE
Output / PE
4 kVAC
2 kVAC
1.5 kVAC
Protection degree
IP20
Safety class
Class I with PE connection
© 2014 by Eaton Corporation
All Rights Reserved
Publication No. 02/18 IL125011EN
February 2018
Eaton Industries GmbH
Hein-Moeller-Strabe 7-11,
53115 Bonn, Germany
Eaton Corporation
W126 N7250 Flint Drive
Menomonee Falls,
WI 53051, USA
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