Eaton ET1000 User manual

Eaton ET1000
Crimp machine operator's manual

2EATON ET1000 Crimp machine operator´s manual E-EQCR-TM001-E2 April 2021
Table of contents
Safety instructions
ET1000 Crimp machine
Section Page
Safety instructions 2
Specifications and accessories 3
Specifications, accessories & pumps 3
Setup and assembly 3
Crimping procedures 4
Maintenance 5
Crimp machine components 6
Read and understand the
operator’s manual before
attempting to operate any
equipment.
WARNING
Eaton’s hose and Eaton
hose ttings should only be
assembled using Eaton ap-
proved assembly equipment.
Do not use any combinations
of Eaton’s hose, Eaton hose
ttings, or Eaton assembly
equipment with hose, hose
ttings, or assembly equip-
ment supplied by another
manufacturer.
Eaton hereby disclaims any
obligation or liability (includ-
ing incidental and conse-
quential damages) arising
from breach of contract,
warranty, or tort (under
negligence or strict liability
theories) should Eaton hose,
Eaton hose ttings, or Eaton
assembly equipment be used
with any hose, hose ttings,
or assembly equipment
supplied by another manu-
facturer, or in the event that
product instructions for each
specied hose assembly
are not followed. (Reference
SAE J1273 – Recommended
practice for hydraulic hose
assemblies).
WARNING
Failure to follow Eaton
processes and product
instructions and limitations
could lead to premature hose
assembly failures, resulting
in property damage, serious
injury, or death.
Eaton tting tolerances are
engineering to match Eaton’s
hose tolerances. The combi-
nation or use of Eaton’s hose
and hose ttings supplier by
another manufacturer may
result in the production of
unreliable and/or unsafe hose
assemblies and is neither
recommended nor authorized
by Eaton.
Safety Instructions
1. PREVENT UNAUTHOR-
IZED OPERATION. Do not
permit anyone to operate this
equipment unless they have
read and thoroughly under-
stand this manual.
2. WEAR SAFETY GLASSES.
3. AVOID PINCH POINTS.
Do not rest your hand on the
crimp ring. Keep your hands
clear of all moving parts.
Do not allow anyone, other
than the operator, close to
the equipment while it is in
operation.
4. MAINTAIN DIES WITH
CARE. Dies used in the
ET1000 crimp machine are
sintered powdered metal,
offering the best combination
of strength and wear resis-
tance for long life. Sintered
powdered metal dies are
generally brittle and care
should be taken to avoid any
sharp impact. Never strike a
die with a hardened instru-
ment.
5. USE ONLY SPECIFIED EA-
TON PRODUCTS. Make hose
assemblies using only Eaton
hose and ttings specied for
this assembly equipment.
6. VERIFY CORRECT CRIMP
DIAMETERS. Check and ver-
ify correct crimp diameters
of all ttings after crimping.
Do not put any hose assem-
blies into service if the crimp
diameters do not meet Eaton
crimp specications.
7. Make sure all dies are
completely in place, the
spacer ring rests against
the placement pins, and the
pusher is pulled forward into
the detent position before
crimping.
8. DO NOT OVER PRES-
SURIZE. Do not exceed the
10,000 psi hydraulic pressure
supplied to the machine.
NOTE: All components used
to connect the pump and
crimp cylinder must meet the
criteria set forth in the Mate-
rial Handling Institute Speci-
cation #IJ100 for hydraulic
jacking applications.
9. DIE CHANGE. DO NOT
INSERT/REMOVE DIES
WHILE THE POWER IS ON
OR MACHINE IS IN OPERA-
TION.
10. SECURE THE EQUIP-
MENT TO A STABLE WORK
SURFACE. Prior to operation,
secure the crimp machine
to a stable work surface to
prevent the equipment from
tipping.
11. UNPLUG THE POWER
SUPPLY WHEN NOT IN USE.
12. KEEP WORK AREA
CLEAN. Cluttered areas and
benches invite accidents

3EATON ET1000 Crimp machine operator´s manual E-EQCR-TM001-E2 April 2021
Specifications and accessories
ET1000 Crimp machine and accessories
NOTE:
Your new crimp machine
has been calibrated and lled
with hydraulic oil in the factory.
Do not remove any plugs or
caps until necessary. Excess
air in the hydraulic system may
cause erratic cylinder move-
ment during retraction. Refer
to the Setup and Assembly
section for instructions on re-
moving air from the hydraulic
system.
Specications
Crimper Dimensions:
22” tall x 16” width x 14”
deep
Weight: 70 lbs. (machine &
stand only)
Pump Requirements:
• Reservoir Capacity:
36 cu. in (590 cc)
• Pressure Rating:
10,000 psi (690 bar)
• The air/hydraulic pump
requires a minimum of
100psi to operate at maxi-
mum efciency.
Hose Production Capacity:
Crimps up to -16 in braided
and spiral hydraulic hose with
core tooling and up to -20 in
braided hose using non-core,
specialty tooling.
Accessories
• Bench mount bracket
(Part # ET1000C-0001)
• Truck/wall mount bracket
(Part # ET1000C-0021)
• 1.5 oz. tube high efciency
PTFE grease (
Part # T-400-G)
• 16 oz. can high efciency
PTFE grease
(Part # FF91455)
• Handle kit includes 2 easy
grip handles with mounting
hardware
(Part # ET1187C-0028)
• Portability kit includes
2 easy grip handles with
mounting hardware, longer
hose assembly, and FF
series quick disconnect
couplings
(Part # ET1187C-0029)
Available pump options:
• Hand pump kit
(Part #ET1000PK-001)
• Air/hydraulic pump kit
(Part #ET1000PK-002)
• 110v electric pump kit
(Part #ET1000PK-003)
• 12v DC electric pump kit
(Part #ET1000PK-004)
Note: These pump kits include the
pump, connecting hose assembly,
and all of the adapters necessary to
connect the pump to the ET1000 crimp
machine.
1. Your new ET1000 crimp
machine comes disassem-
bled for ease of shipment.
Before use, the machine
must be assembled to the
base with the supplied
quick release pins. Pins
should be installed from
the inside of the machine
to avoid any contact
between the pins and
tooling during the crimping
process (See Figure A).
2. Remove the plug from
the top cylinder port and
install the –06 size ORB,90
degree adapter using
23-24 ft. lbs. assembly
torque. Orient the adapter
so that it points to the
rear of the crimp machine,
away from the operator.
3. Install the pump con-
necting hose assembly to
the cylinder adapter with
the –06 size 37 degree
swivel nut ttings using
18-20 ft. lbs. assembly
torque.
4. Do not exceed an 8”
minimum bend radius of
the pump connecting hose
when attaching the hose
to the pump and cylinder.
5. If using your own
pump, make sure it has
the requirements listed in
the Specications section
above.
6. Place the pump on the
work surface to either side
of the crimp machine. In-
stall the 90 degree adapter
to the pump pressure
port (Male NPTF threads
should be tightened fol-
lowing the hex-marking
procedure of 2 to 3 turns
past hand tight).
7. Remove excess air from
the hydraulic system.
This can be accomplished
by placing the pump at
a higher level than the
cylinder and cycling the
machine approximately
ve times.
8. Secure the machine
frame to a stable work
surface using lag screws
or other suitable fasteners.
Setup and
Assembly
Hand pump Air/hydraulic
pump
110v electric
pump
12v DC electric
pump
Figure A

4EATON ET1000 Crimp machine operator´s manual E-EQCR-TM001-E2 April 2021
Operating instructions
ET1000
Crimping procedures
Description of components
ET1000 Die Ring AdapterSplit Collet Assembly Spacer Rings
Step 1:
Slide the pusher to the
back position.
Using the PowerSource crimp
spec tool, select the proper collet
assembly and spacer ring.
Lubricate the inside cone of the
die ring and external surfaces of
the collet assembly with a high-
efciency PTFE based lubricant.
Insert the collet assembly into
the base die ring.
Step 3:
Place the spacer ring in the
appropriate position on top
of the collet assembly (either
at-side up or at-side down as
referenced in the PowerSource
crimp spec tool).
Step 1A:
If using smaller collets, which
require an additional adapter ring,
lubricate the inside cone of the
base die ring and the outside cone
of the die ring adapter plate.
Place the die ring adapter plate
into the base die ring.
Step 4:
Pull the pusher forward into the
detent holding position with the
pusher positioning handle
Step 2:
Insert the hose assembly
through the bottom of the base
die ring and between the two
collet assembly halves. Align
the tting with the top of the
collet halves.
Step 5:
Begin crimping by actuating
the pump. When the spacer
ring bottoms out against the
base die ring, the crimping
is complete.

5EATON ET1000 Crimp machine operator´s manual E-EQCR-TM001-E2 April 2021
Maintenance
Maintenance
Intervals
Machine
maintenance
procedures
Collet Assembly & Die
Ring Adapter Plate
Lubrication:
Every 30 crimps =
Re-lubricate sliding
surfaces of dies
Every 250 crimps =
Remove old grease
and re-lubricate
Base Die Ring & Die
Ring Adapter Plate
Maintenance:
Every 250 crimps =
Remove old grease and
re-lubricate
Every 1,000 crimps =
Remove old grease,
inspect for wear or dam-
age and relubricate if okay.
1. Sliding surfaces must be
kept free of dirt and other
abrasive materials.
2. All exposed black metal
surfaces should be coated
occasionally with a light
lm of oil to prevent cor-
rosion.
3. Some tting/hose com-
binations require full pump
reservoir capacity to com-
plete the crimp cycle.
The oil level in the uid
reservoir of the hydraulic
pump should be checked
periodically and relled as
required with the pump
manufacturer’s hydraulic
oil as needed.
NOTE: Completely retract
the cylinder when check-
ing the oil level.
Nominal crimp diameter
Crimping procedures (cont.)
Measuring crimp diameters
should be a part of the
normal hose assembly
procedure. To ensure a
proper crimp diameter,
follow these steps:
1. Measure the diameter
in the middle of the
crimped portion of the
hose end. Place the
caliper in a position to
allow for a measurement
across the pressed (at)
portion of the crimp.
2. Repeat step 1 for each
of the remaining sides
for a total of four
measurements.
3. Average the four
measurements and
compare this average to
the target crimp diameter
shown in the Power
Source crimp spec tool
and ensure it falls within
tolerance.

6EATON ET1000 Crimp machine operator´s manual E-EQCR-TM001-E2 April 2021
Crimp machine components
Item Part No. Description Qty
1 ET1000C-0001 Base 1 1
2 ET1000C-0002 Die Ring 1
3 ET1000C-0003 Cylinder Cap 1
4 140-05691 T Ring Seal 1
5 ET1000C-0004 Piston 1
6 ET1000C-0005 5 in. Spring 1
7 140-15962 3 1/2 in. Spring 2
8 T-460-SP Slide Plate 1
9 140-06924 Flange Slide Plate 1
10 140-06925 Bushing Slide Plate 2
11 ET1000C-0006 Pusher 1
12 140-06602 Detent Screw 1
13 140-15984-01 Flat Head Cap Screw 2
14 140-15984-03 Flat Head Cap Screw 2
15 120-70188-41 Split Roll Pin 2
Item Part No. Description Qty
17 140-05687 Spring Retainer 1
18 140-15984 Flat Head Cap Screw 2
19 140-05695 Slide Pull Rod 1
20 140-05694 Slide Pull Knob 1
21 T-400-G Lubricant 1
27 E-EQCR-TE006-E Lubricator Decal 1
28 FF2138-06S Plug Assembly 1
29 ET1187C-0014 Shoulder Screw 2
30 ET1000C-0020 Shroud 1
31 FF91569 Cap Screw 4
32 ET1187C-0012 Quick Release Pin 2
33 1000EATONDECAL ET1000 Name Decal 1

7EATON ET1000 Crimp machine operator´s manual E-EQCR-TM001-E2 April 2021

Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: [phone]
Fax: [phone]
www.eaton.com/hydraulics
Eaton
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© 2021 Eaton
All Rights Reserved
Printed in USA
Document No. E-EQCR-TM001-E2
April 2021