Grizzly G0654 User manual
MODEL G0654
6" JOINTER w/MOBILE BASE
OWNER'S MANUAL
COPYRIGHT © JANUARY, 2008 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL10265 PRINTED IN CHINA
Table of Contents
INTRODUCTION ............................................... 2
Foreword ........................................................ 2
Contact Info ................................................... 2
Machine Data Sheet ...................................... 3
Identification ................................................... 5
SECTION 1: SAFETY ....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety Instructions for Jointers ..... 8
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
110V Operation .............................................. 9
SECTION 3: SETUP ....................................... 10
Setup Safety ................................................ 10
Items Needed for Setup ............................... 10
Unpacking .................................................... 10
Inventory ...................................................... 11
Hardware Recognition Chart ....................... 13
Clean Up ...................................................... 14
Site Considerations ...................................... 14
Assembly ..................................................... 15
Dust Collection ............................................. 21
Setting Outfeed Table Height ...................... 21
Test Run ...................................................... 22
Recommended Adjustments ........................ 22
Tighten V-Belt .............................................. 22
SECTION 4: OPERATIONS ........................... 23
Operation Safety .......................................... 23
Jointer Overview .......................................... 23
Basic Controls .............................................. 24
Stock Inspection & Requirements ............... 25
Squaring Stock ............................................ 26
Surface Planing ........................................... 27
Edge Jointing ............................................... 28
Bevel Cutting ............................................... 29
Rabbet Cutting ............................................. 30
SECTION 5: ACCESSORIES ......................... 31
SECTION 6: MAINTENANCE ......................... 34
Schedule ...................................................... 34
Lubrication ................................................... 34
Cleaning ....................................................... 35
V-Belt ........................................................... 35
SECTION 7: SERVICE ................................... 36
Troubleshooting ........................................... 36
Inspecting Knives ......................................... 38
Setting/Replacing Knives ............................. 38
Calibrating Infeed Table ............................... 40
Setting Fence Stops .................................... 41
Adjusting Gibs .............................................. 42
Wiring Diagram ............................................ 43
Stand Parts Breakdown ............................... 44
Table Parts Breakdown ............................... 46
Fence Parts Breakdown .............................. 48
Label Placement .......................................... 50
WARRANTY AND RETURNS ........................ 53
-2- G0654 6" Jointer with Mobile Base
INTRODUCTION
Foreword
We are proud to offer the Model G0654 6" Jointer
with Mobile Base. This machine is part of a grow-
ing Grizzly family of fine woodworking machinery.
When used according to the guidelines set forth in
this manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s com-
mitment to customer satisfaction.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0654 when the manual was prepared. However,
owing to Grizzly’s policy of continuous improve-
ment, changes may be made at any time with no
obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com
Contact Info
G0654 6" Jointer with Mobile Base -3-
Machine Data Sheet
-4- G0654 6" Jointer with Mobile Base
G0654 6" Jointer with Mobile Base -5-
Figure 1. Model G0654 idenfification.
A. Outfeed Table
B. Fence
C. Fence Tilt Lever
D. Cutterhead Guard
E. Fence Lock
F. Fence Tilt Handle
G. Infeed Table
H. Infeed Table Adjustment Lever
I. ON/OFF Switch
J. Push Block Holder
K. Depth Scale
L. Infeed Table Lock
M. Wheel Assembly
N. Dust Port
O. Outfeed Table Handwheel
P. Outfeed Table Lock
Q. Depth Stop Knob
Identification
E
A
C
C
DE
F
F
G
H
J
I
K
L
M
O
P
B
N
Q
-6- G0654 6" Jointer with Mobile Base
Safety Instructions for Machinery
G0654 6" Jointer with Mobile Base -7-
-8- G0654 6" Jointer with Mobile Base
Additional Safety Instructions for Jointers
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
1. JOINTER KICKBACK. "Kickback" is when
the workpiece is thrown off the jointer table
by the force of the cutterhead. A kick-
back may quickly pull your hand into the
cutterhead or cause injury from the thrown
workpiece. If you do not understand what
kickback is, or how it occurs, DO NOT oper-
ate this machine.
2. CUTTERHEAD ALIGNMENT. Keep the top
edge of the outfeed table aligned with the
cutterhead knife or insert at top dead center
(TDC) to reduce the risk of kickback and
personal injuries.
3. PUSH BLOCKS. In the event of a kickback,
a push block typically takes the damage
from the cutterhead instead of the operator's
hands. Use push blocks whenever possible.
Never pass your hands directly over the
cutterhead without a push block.
4. WORKPIECE SUPPORT. Supporting the
workpiece adequately at all times while
cutting is crucial for making safe cuts and
avoiding injury. Never attempt to make a cut
with an unstable workpiece.
5. KICKBACK ZONE. The "kickback zone"
is the path directly through the end of the
infeed table. Never stand or allow others to
stand in this area during operation.
6. MAXIMUM CUTTING DEPTH. The maxi-
mum cutting depth for one pass is 1⁄8". To
minimize kickback, never attempt any single
cut deeper than this!
7. SAFE KNIFE PROJECTION. Knives
that project more than specified from the
cutterhead may become loose or damaged
during operation. Always make sure knives
are properly set and well tightened in the
cutterhead.
8. JOINTING WITH THE GRAIN. Jointing
against the grain or jointing end grain is
dangerous and could produce chatter or
excessive chip out. Always joint with the
grain.
9. KEEPING GUARDS IN PLACE. With the
exception of rabbeting, all operations must
be performed with the cutterhead guard
in place. After rabbeting, the guard must
be installed to reduce the risk of serious
injury.
10. PROPER CUTTING. When cutting, always
keep the workpiece moving toward the
outfeed table until the workpiece has
passed completely over the cutterhead. To
reduce the risk of kickback, never back the
work toward the infeed table.
11. USING GOOD STOCK. Jointing safety
begins with your lumber. Inspect your
stock carefully before you feed it over the
cutterhead. Never joint a board that has
loose knots, nails, or staples. If you have
any doubts about the stability or structural
integrity of your stock, DO NOT joint it!
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
G0654 6" Jointer with Mobile Base -9-
Figure 2. Typical 5-15 plug and receptacle.
110V Operation
Full Load Amperage Draw
Motor Draw ............................................ 14 Amps
Power Supply Circuit Requirements
You MUST connect your machine to a grounded
circuit that is rated for the amperage given below.
Never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing a qualified electrician to ensure compliance
with wiring codes. If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Minimum Circuit Size .............................20 Amps
This machine MUST have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
We do not recommend using extension cords, but
if you find it absolutely necessary:
• Use at least a 14 gauge cord that does not
exceed 50 feet in length!
• The extension cord must have a ground wire
and plug pin.
• A qualified electrician MUST size cords over
50 feet long to prevent motor damage.
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Power Connection Device
The Model G0654 comes with a 5-15 plug, similar
to Figure 2, to connect the machine to power.
-10- G0654 6" Jointer with Mobile Base
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
The following items are needed to complete the
setup process, but are not included with your
machine:
Description Qty
• Safety Glasses (for each person) .............. 1
• Dust Collection System .............................. 1
• 4" Dust Hose (length as needed) ............... 1
• 4" Hose Clamp ........................................... 1
• Phillips Head Screwdriver .......................... 1
• Extra Person for Lifting Help ...................... 1
• Straightedge (see Page 32) ....................... 1
Items Needed for
Setup
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
G0654 6" Jointer with Mobile Base -11-
The following is a description of the main compo-
nents shipped with your machine. Lay the compo-
nents out to inventory them.
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1: (Figures 3 & 4) Qty
A. Right Panel ................................................. 1
B. Left Panel ................................................... 1
C. Back Panel ................................................. 1
D. Front Panel ................................................. 1
E. Top Plate Assembly ................................... 1
F. Bottom Plate ............................................... 1
G. Belt Guard Assembly ................................. 1
H. Push Block Holder ...................................... 1
I. Dust Chute ................................................. 1
J. Mobile Base Chassis .................................. 1
K. Push Blocks ................................................ 2
L. Cabinet Supports ........................................ 4
M. Jointer Table Assembly .............................. 1
N. Fence Assembly ......................................... 1
O. Cutterhead Guard ....................................... 1
P. Locking Foot Pedal Assembly .................... 1
Q. Rear Guard Top and Base ......................... 1
R. Dust Port .................................................... 1
S. V-Belt .......................................................... 1
T. Motor Pulley ............................................... 1
U. Motor-Switch Assembly .............................. 1
V. Infeed Table Lever ..................................... 1
W. Knobs ......................................................... 2
X. Knife Setting Jig Hardware Bag (not shown)
— Knife Setting Jig Rod .............................. 1
— Knife Setting Jig Feet ............................. 2
— E-Clips 8mm ........................................... 4
Figure 3. Box 1 inventory contents.
A B C D E
F
G
H
IJ
K
L
Figure 4. Box 1 inventory contents.
M
N
O
P
Q
R
S
T
U
V
W
Inventory
-12- G0654 6" Jointer with Mobile Base
Fasteners (and where used) Qty
Hex Bolts 3⁄8"-16 x 1" (Cabinet Support) ............ 4
Flange Bolts M6-1 x 12 (Bottom Plate) ............. 8
Flat Washers 6mm (Bottom Plate) .................... 8
Hex Nuts M6-1 (Bottom Plate) .......................... 8
Hex Bolts 3⁄8"-16 x 1" (Top Plate) ...................... 4
Flange Screws #10-24 x 3⁄8"
(Left & Right Panels) ............................... 20
Flange Bolts M6-1 x 12 (Dust Chute) .............. 6
Flat Washers 6mm (Dust Chute) ....................... 6
Hex Nuts M6-1 (Dust Chute) ............................. 6
Hex Bolt M8-1.25 x 50 (Wheel Assy.) ............... 1
Flat Washer 8mm (Wheel Assy.) ...................... 1
Hex Bolts M10-1.5 x 55 (Wheel Assy.) ............. 2
Flat Washers 10mm (Wheel Assy.) ................... 2
Hex Nuts M10-1.5 (Wheel Assy.) ...................... 2
Leveling Feet (Cabinet) ..................................... 2
Carriage Bolts 5⁄16"-18 x 11⁄8" (Motor) ................. 4
Flat Washers 5⁄16" (Motor) .................................. 4
Hex Nuts 5⁄16"-18 (Motor) ................................... 4
Hex Nuts M10-1.5 (Jointer Assy.) ..................... 3
Flat Washers 10mm (Jointer Assy.) .................. 3
Flange Screws #10-24 x 3⁄8"
(Front Panel) ............................................ 10
Flange Screws #10-24 x 3⁄8" (Switch) ................ 4
Flange Screws #10-24 x 3⁄8" (Dust Port) ............ 4
Flange Screws #10-24 x 3⁄8"
(Push Block Holder) .................................. 3
Flange Screws M6-1 x 12 (Belt Guard) ............. 2
If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Flat Washers 6mm (Belt Guard) ....................... 2
Hex Nuts M6-1 (Belt Guard) .............................. 2
Flange Screws #10-24 x 3⁄8" (Rear Panel) ....... 10
Flange Screws #10-24 x 3⁄8 (Motor Cord Plate) 2
Phillips Head Screws M6-1 x 12 (Rear Guard) . 2
Phillips Head Screw M5-.8 x 12
(Cutterhead Guard) .................................... 1
Tools (not shown) Qty
Hex Wrench 2.5mm ........................................... 1
Hex Wrench 3mm .............................................. 1
Hex Wrench 4mm .............................................. 1
Hex Wrench 6mm .............................................. 1
Wrenches 8/10, 12/14, 14/17 ........................ 1ea
G0654 6" Jointer with Mobile Base -13-
Hardware Recognition Chart
-14- G0654 6" Jointer with Mobile Base
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some residential floors may require additional
reinforcement to support both the machine and
operator.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 6 for the minimum
working clearances.
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
The unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. Remove
this protective coating with a solvent cleaner or
citrus-based degreaser such as Grizzly’s G7895
Citrus Degreaser. To clean thoroughly, some parts
must be removed. For optimum performance
from your machine, clean all moving parts or
sliding contact surfaces. Avoid chlorine-based
solvents, such as acetone or brake parts cleaner
that may damage painted surfaces. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Site ConsiderationsClean Up
Figure 6. Minimum working clearances.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
Figure 5. Grizzly citrus degreaser.
G7895—Grizzly Citrus Degreaser
This natural, citrus-based degreaser is a great
solution for removing export grease, and it’s much
safer to work around than nasty solvents.
G0654 6" Jointer with Mobile Base -15-
Assembly
3. Fasten the top plate to the cabinet supports
with the four 3⁄8"-16 x 1" hex bolts, as shown
in Figure 9, so the V-belt slot faces the wheel
side of the cabinet.
To assemble the jointer:
1. Fasten each cabinet support to the mobile
base chassis with a 3⁄8"-16 x 1" hex bolt,
threading the bolts though the bottom of the
chassis, as shown in Figure 7.
Figure 7. Cabinet supports fastened to chassis.
Cabinet
Support
Chassis
5. Carefully place the cabinet on its left side,
and secure the dust chute to the top plate
flanges and left panel with six M6-1 x 12
flange bolts, 6mm flat washers, and M6-1 hex
nuts (Figures 11 & 12).
Figure 10. Left and right panels installed.
4. Secure the left and right panels to the cabinet
supports with (20) #10-24 x 3⁄8" flange screws,
as shown in Figure 10.
Note: The two holes on the left panel below
the dust chute slot should face down.
Figure 9. Top plate installed.
Holes
Left Panel
Right Panel
V-Belt Slot
2. Fasten the bottom plate to the mobile base
chassis with eight M6-1 x 12 flange bolts,
6mm flat washers, and M6-1 hex nuts, as
shown in Figure 8.
Figure 8. Bottom plate installed.
Bottom
Plate
Figure 11. Dust chute installed.
Left
Panel
Top Plate Dust
Chute
x 4
x 8
x 4
x 20
x 6
-16- G0654 6" Jointer with Mobile Base
7. Bolt the wheel assembly to the stand with the
provided hardware, as shown in Figure 14.
Note: Refer to the Inventory List on Page
11 for a list of components needed for ass-
sembly.
6. Thread the leveling feet with the hex nuts into
the holes in the bottom of the mobile base
chassis, as shown in Figure 13.
Note: Thread the M6-1 x 12 flange bolts from
the inside of the dust chute (Figure 12).
Figure 12. Dust chute installed (interior view).
M6-1 x 12 Flange Bolts
Figure 13. Feet installed.
Figure 14. Example of bolting the wheel
assembly to the stand.
Hex Bolt M8-1.25 x 50
Flat Washer 8mm
Hex Nuts
M10-1.5
Hex Bolts M10-1.5 x 55
Flat Washers 10mm
8. Back off the set screws on the motor pulley
and align the shaft key with the pulley key-
way.
9. Slide the pulley onto the motor shaft so the
pulley is flush with the shaft end, then tighten
the set screws, as shown in Figure 15.
Figure 15. Motor pulley installed.
Set Screw
Pulley
Key
G0654 6" Jointer with Mobile Base -17-
10. Place the motor on the dust chute and align
the mounting holes, making sure the pulley
faces the V-belt slot (Figure 16).
Figure 16. Motor mounted to dust chute.
Figure 17. Securing motor to dust chute.
12. Place the stand in the upright position and
adjust the leveling feet as needed with the
hex nuts so the cabinet rests level and stable
on the floor.
13. With the help of an assistant, place the jointer
table assembly on top of the cabinet assem-
bly, sliding the studs on the bottom of the
jointer table through the cabinet mounting
holes.
14. Fasten the jointer table assembly to the cabi-
net with the three M10-1.5 hex nuts and flat
washers, as shown in Figure 18.
Note: Reach inside the dust chute to secure
the stud on the right side.
Figure 18. Jointer secured to cabinet.
15. Slide the motor up, place the V-belt around
the cutterhead and motor pulleys, then slide
the motor down to rest on the V-belt.
16. Check the alignment of the pulleys to make
sure that they are aligned and that the V-belt
is straight up and down, as shown in Figure
19.
Carriage Bolt
5⁄16"-18 x 11⁄8"
Hex Nut M10-1.5
Stud
5⁄16-18
Hex Nut
Flat Washer 5⁄16"
Flat Washer
10mm
Figure 19. Pulleys aligned.
Cutterhead
Pulley
Motor
Pulley
— If the pulleys are aligned, then tighten the
motor fasteners and go to Step 20.
— If the pulleys are NOT aligned, then per-
form Steps 17-19.
11. Reach into the dust chute, thread four 5⁄16"-18
x 11⁄8" carriage bolts through the chute and
motor and secure with four 5⁄16-18 hex nuts
and flat washers (Figure 17). Do not fully
tighten the fasteners.
-18- G0654 6" Jointer with Mobile Base
17. Loosen the motor or cutterhead pulley set
screws and move the pulleys in or out as
needed to bring them into alignment.
18. Tighten the pulley set screws.
19. Lower the motor to increase belt tension,
tighten the motor mount bolts and recheck
pulley alignment.
20. Install the front panel (Figure 20) onto the
cabinet with (10) #10-24 x 3⁄8" flange screws,
making sure the panel is installed on the
same side as the motor fan.
Figure 20. Front panel installed.
21. Install the switch assembly onto the front
panel with four #10-24 x 3⁄8" flange screws, as
shown in Figure 21.
Figure 21. Switch installed.
22. Attach the dust port to the left cabinet panel
and dust chute with four #10-24 x 3⁄8" flange
screws, as shown in FIgure 22.
Figure 22. Dust port installed.
23. Thread two #10-24 x 3⁄8" flange screws half
way into the cabinet right panel, slide the
push block holder over the screws, secure
the arm with a third #10-24 x 3⁄8" flange screw,
then tighten all the screws (Figure 23).
Figure 23. Push block holder installed.
Arm
x 10
x 3
Other manuals for G0654
2
Table of contents
Other Grizzly Power Tools manuals
Grizzly
Grizzly G0483 User manual
Grizzly
Grizzly G0726 User manual
Grizzly
Grizzly G0767Z User manual
Grizzly
Grizzly T1243 User manual
Grizzly
Grizzly G8994 User manual
Grizzly
Grizzly G1035 User manual
Grizzly
Grizzly G0845P User manual
Grizzly
Grizzly T1241 User manual
Grizzly
Grizzly G9862 User manual
Grizzly
Grizzly G0725 User manual
Grizzly
Grizzly H2801 User manual
Grizzly
Grizzly G0825 User manual
Grizzly
Grizzly G0610 User manual
Grizzly
Grizzly T1244 User manual
Grizzly
Grizzly Power Feeder G4176 User manual
Grizzly
Grizzly G0755 User manual
Grizzly
Grizzly G9298 User manual
Grizzly
Grizzly G1007 User manual
Grizzly
Grizzly G0481 Quick start guide
Grizzly
Grizzly G0634X User manual
