Eaton CA22106060000R6 User manual

Eaton Power Xpert 9395 High Performance (9395P) UPS
300 kVA, 300 kW
Installation and Operation Manual
For use with Single UPM (200–300 kVA) and Plus 1 (200–300 kVA) UPS Models
®®

Eaton Power Xpert 9395 High Performance (9395P) UPS
300 kVA, 300 kW
Installation and Operation Manual
For use with Single UPM (200–300 kVA) and Plus 1 (200–300 kVA) UPS Models
®®

IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please
read all instructions before operating the equipment and save this manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance
des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce
manuel afin de pouvoir vous y reporter ultérieurement.
WARNING
This is a product for restricted sales distribution to informed partners (EN/IEC 62040-2). Installation restrictions or additional measures
may be needed to prevent electromagnetic disturbances.
AVERTISSMENT
Les ventes et la distribution de ce produit sont limitées aux partenaires avisés (EN/CEI 62040-2). Des restrictions en matière d’installation
ou des mesures supplémentaires sont parfois nécessaires pour éviter les perturbations électromagnétiques.
Eaton and Power Xpert are registered trademarks and PredictPulse is a trademark of Eaton or its subsidiaries and affiliates. CA
Technologies is a registered trademark of CA, Inc. IBM and AS/400 are registered trademarks of International Business
Machines Corporation. Modbus is a registered trademark of Schneider Electric. National Electrical Code and NEC are registered
trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.
ECopyright 2016 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without
the express written approval of Eaton.

Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual SP-164000563 Rev 1 www.eaton.com/powerquality i
Table of Contents
1 Introduction 1-1............................................................................
1.1 Single UPM Configuration 1-1...............................................................................
1.2 Plus 1 Configuration 1-1...................................................................................
1.3 UPS Standard Features 1-3.................................................................................
1.3.1 Installation Features 1-3..............................................................................
1.3.2 Control Panel 1-3....................................................................................
1.3.3 Customer Interface 1-3...............................................................................
1.3.4 Advanced Battery Management 1-3......................................................................
1.3.5 Power Management Software 1-3.......................................................................
1.4 Options and Accessories 1-4................................................................................
1.4.1 Integrated Battery Cabinets 1-4.........................................................................
1.4.2 Field Installed UPM 1-4...............................................................................
1.4.3 Sync Control 1-4....................................................................................
1.4.4 Single-Feed Kit 1-4..................................................................................
1.4.5 Distributed Bypass System 1-4..........................................................................
1.4.6 Input Output Module Configuration 1-5....................................................................
1.4.7 Continuous Static Switch 1-5...........................................................................
1.4.8 Inherent Redundancy 1-5..............................................................................
1.4.9 Energy Saver and High Alert Modes 1-5....................................................................
1.4.10 Variable Module Management System and High Alert Modes 1-6.................................................
1.4.11 Monitoring and Communication 1-6......................................................................
1.5 Battery System 1-7.......................................................................................
1.6 Using This Manual 1-8....................................................................................
1.7 Conventions Used in This Manual 1-8..........................................................................
1.8 Symbols, Controls, and Indicators 1-9..........................................................................
1.9 For More Information 1-10...................................................................................
1.10 Getting Help 1-10.........................................................................................
2 Safety Warnings 2-1........................................................................
Section I – Installation
3 UPS Installation Plan and Unpacking 3-1........................................................
3.1 Creating an Installation Plan 3-1.............................................................................
3.2 Preparing the Site 3-1.....................................................................................
3.2.1 Environmental Considerations 3-1........................................................................
3.2.2 Installation Considerations 3-2..........................................................................
3.2.3 UPS System Power Wiring Preparation 3-7.................................................................
3.2.4 UPS System Interface Wiring Preparation 3-14................................................................
3.2.5 Distributed Bypass Power Wiring Preparation 3-15.............................................................
3.3 Inspecting and Unpacking the UPS Cabinets 3-16..................................................................
4 UPS System Installation 4-1..................................................................
4.1 Preliminary Installation Information 4-1........................................................................
4.2 Unloading the ISBM with UPM Section from the Pallet 4-1...........................................................
4.3 Field Installed UPM Installation 4-5...........................................................................
4.4 Battery System Installation 4-5..............................................................................

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4.5 Distributed Bypass Tie Cabinet Installation 4-5...................................................................
4.6 Installing UPS External and Battery Power Wiring 4-6..............................................................
4.6.1 2-Hole Barrel Lug Terminations for Bus Bar Installation 4-6......................................................
4.6.2 External Power Wiring Installation 4-7.....................................................................
4.6.3 Battery Power Wiring 4-12..............................................................................
4.7 Installing Interface Connections 4-13...........................................................................
4.7.1 TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections) 4-14.....................................
4.7.2 TB1 Battery Interface Connections 4-19.....................................................................
4.7.3 X-Slot Connections 4-21...............................................................................
4.8 Installing a REPO Switch 4-22................................................................................
4.9 Installing Options, Accessories, and Distributed Bypass Control Wiring 4-26...............................................
4.10 Initial Startup 4-26........................................................................................
4.11 Completing the Installation Checklist 4-26.......................................................................
5 Installing Options and Accessories 5-1.........................................................
5.1 Installing an Optional Hot Sync CAN Bridge Card 5-2...............................................................
5.2 Installing Distributed Bypass Control Wiring 5-4..................................................................
5.3 Installing an Optional Remote Monitor Panel II 5-9.................................................................
5.4 Installing an Optional Relay Interface Module II 5-11................................................................
5.5 Installing an Optional Supervisory Contact Module II 5-13............................................................
5.6 Accessory Mounting Dimensions 5-15..........................................................................
Section II – Operation
6 Understanding UPS Operation 6-1.............................................................
6.1 UPS System Overview 6-1..................................................................................
6.2 Single UPS 6-2..........................................................................................
6.2.1 Modes 6-2........................................................................................
6.2.2 Online Mode 6-2....................................................................................
6.2.3 Energy Saver System (ESS) Mode 6-4.....................................................................
6.2.4 Variable Module Management System 6-4.................................................................
6.2.5 Bypass Mode 6-5...................................................................................
6.2.6 Battery Mode 6-6...................................................................................
6.3 Single UPS Unit System Oneline Configurations 6-8................................................................
6.4 Multiple UPS Distributed Bypass System 6-21.....................................................................
6.4.1 Multiple UPS Parallel System Modes 6-21...................................................................
6.4.2 Online Mode – Distributed Bypass 6-22.....................................................................
6.4.3 Bypass Mode – Distributed Bypass 6-23....................................................................
6.4.4 Battery Mode – Distributed Bypass 6-25....................................................................
6.5 Multiple UPS Distributed Bypass System Oneline Configurations 6-26....................................................
7 UPS Operating Instructions 7-1................................................................
7.1 UPS Controls and Indicators 7-1..............................................................................
7.1.1 Control Panel 7-1....................................................................................
7.1.2 Circuit Breakers 7-1..................................................................................
7.2 Color Touchscreen Control Panel 7-2..........................................................................
7.3 Using the Color Touchscreen Control Panel 7-2...................................................................
7.3.1 Status Indicators 7-3.................................................................................
7.3.2 Using the Touch Screen 7-3............................................................................
7.3.3 Using the Main Menu Buttons 7-5.......................................................................
7.3.4 Power Maps Screen (Online Mode) 7-6....................................................................
7.3.5 Power Maps Screen (Bypass Mode) 7-8....................................................................

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7.3.6 Command Confirmation Pop-Up 7-8.......................................................................
7.3.7 Meters Summary Screen 7-9...........................................................................
7.3.8 Input Meters Screen 7-10..............................................................................
7.3.9 Input Meters Detail Screen 7-12..........................................................................
7.3.10 Battery Meters Screens 7-13............................................................................
7.3.11 System Events Main Screen 7-15.........................................................................
7.3.12 User Log 7-15.......................................................................................
7.3.13 System Status Screen and Controls 7-17....................................................................
7.3.14 Settings Screen 7-19..................................................................................
7.3.15 Configuration Options Screen 7-20........................................................................
7.3.16 Energy Advantage Architecture (EAA) Screen 7-20.............................................................
7.3.17 Statistics Basic Screen 7-22.............................................................................
7.3.18 ESS Comparison Screen 7-23............................................................................
7.3.19 UPS Module Map Screen 7-23...........................................................................
7.3.20 System Overview Screen 7-24...........................................................................
7.4 UPS Operation using the Color Touchscreen Control Panel 7-25........................................................
7.4.1 Starting the UPS in Online Mode 7-25......................................................................
7.4.2 Using the Remote Emergency Power-off Switch 7-26...........................................................
8 Communication 8-1.........................................................................
8.1 X-Slot Cards 8-1.........................................................................................
8.2 PredictPulse 8-2.........................................................................................
8.2.1 PredictPulse Features 8-2..............................................................................
8.2.2 Installing PredictPulse 8-3.............................................................................
8.3 Power Management Software 8-3............................................................................
8.4 Building Alarm Monitoring 8-4...............................................................................
8.5 General Purpose Relay Contact 8-4............................................................................
8.6 Remote Monitor Panel II 8-5................................................................................
8.7 Relay Interface Module II 8-7................................................................................
8.8 Supervisory Contact Module II 8-8............................................................................
9 UPS Maintenance 9-1.......................................................................
9.1 Important Safety Instructions 9-1.............................................................................
9.2 Performing Preventive Maintenance 9-2........................................................................
9.2.1 DAILY Maintenance 9-2...............................................................................
9.2.2 MONTHLY Maintenance 9-2............................................................................
9.2.3 PERIODIC Maintenance 9-5............................................................................
9.2.4 ANNUAL Maintenance 9-5.............................................................................
9.2.5 BATTERY Maintenance 9-5............................................................................
9.3 Installing Batteries 9-6....................................................................................
9.4 Recycling the Used Battery or UPS 9-6.........................................................................
9.5 Maintenance Training 9-7..................................................................................
10 Product Specifications 10-1...................................................................
10.1 Model Numbers 10-1......................................................................................
10.2 Specifications 10-1........................................................................................
10.2.1 UPS Input 10-1......................................................................................
10.2.2 UPS Output 10-2.....................................................................................
10.2.3 UPS Environmental 10-2...............................................................................
11 Warranty W-1..............................................................................

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List of Figures
Figure 1‐1. Single UPM and Plus 1 Configurations 1-2..............................................................
Figure 3‐1. ISBM with 1 UPM (Single UPM Configuration) Dimensions 3-4...............................................
Figure 3‐2. ISBM with Two UPMs (Two UPM Configuration) Dimensions 3-5.............................................
Figure 3‐3. ISBM with 1 UPM + 1 FI-UPM (Plus 1 Configuration) Dimensions 3-6...........................................
Figure 3‐4. Single UPM Configuration as Shipped on Pallet (ISBM and UPM) 3-18...........................................
Figure 4‐1. Removing the ISBM Section Left Side Shipping Bracket 4-3.................................................
Figure 4‐2. Removing the ISBM Section Right Side Shipping Bracket 4-4................................................
Figure 4‐3. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence 4-6.......................................
Figure 4‐4. ISBM and UPM Section Debris Shields 4-7.............................................................
Figure 4‐5. ISBM and UPM Section Conduit and Wire Entry Locations 4-8...............................................
Figure 4‐6. ISBM Section Power Terminal Locations 4-10............................................................
Figure 4‐7. ISBM Section Power Terminal Detail – Section AA 4-11.....................................................
Figure 4‐8. ISBM Section Power Terminal Detail BB – Common Battery 4-13..............................................
Figure 4‐9. ISBM Section Interface Terminal Locations 4-15..........................................................
Figure 4‐10. Interface Terminal Detail 4-17......................................................................
Figure 4‐11. Typical Alarm Relay Connection 4-17.................................................................
Figure 4‐12. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4-18.............................................
Figure 4‐13. Typical Battery Interface Connection – Common Battery System 4-20..........................................
Figure 4‐14. Typical Battery Interface Connection – Separate Battery System 4-20..........................................
Figure 4‐15. X-Slot Communication Bays 4-21....................................................................
Figure 4‐16. Remote EPO Switch Dimensions 4-22.................................................................
Figure 4‐17. REPO Switch 4-23...............................................................................
Figure 4‐18. Normally-Open REPO Switch Wiring 4-24..............................................................
Figure 4‐19. Normally‐Closed REPO Switch Wiring 4-25.............................................................
Figure 4‐20. Normally‐Closed and Normally‐Open REPO Switch Wiring 4-25...............................................
Figure 5‐1. Hot Sync CAN Bridge Card 5-2......................................................................
Figure 5‐2. Hot Sync CAN Bridge Card Connections 5-3.............................................................
Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring 5-5...................................
Figure 5‐4. Distributed Bypass System UPS CAN Wiring without MOBs 5-5..............................................
Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs 5-6...................................................
Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs 5-7......................................................
Figure 5‐7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations 5-10....................................
Figure 5‐8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring 5-10......................
Figure 5‐9. J1, J2, J3, and J4 15-Pin D-Sub Connectors 5-12..........................................................
Figure 5‐10. Supervisory Contact Module II Terminal Location 5-13.....................................................
Figure 5‐11. Supervisory Contact Module II TB2 5-14...............................................................
Figure 5‐12. Remote Monitor Panel II Dimensions 5-15..............................................................
Figure 5‐13. Relay Interface Module II Dimensions 5-16.............................................................
Figure 5‐14. Supervisory Contact Module II Dimensions 5-17.........................................................
Figure 6‐1. Main Elements of the UPS System 6-1................................................................
Figure 6‐2. Path of Current Through the UPS in Online Mode 6-3......................................................
Figure 6‐3. Path of Current Through the UPS in Bypass Mode 6-6......................................................
Figure 6‐4. Path of Current Through the UPS in Battery Mode 6-7
.....................................................
Figure 6‐5. One UPM, Rectifier Feed, Battery System, Dual‐Feed Configuration, Continuous Static Switch 6-10......................
Figure 6‐6. One UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch, FI-UPM 6-11........
Figure 6‐7. One UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch, FI-UPM 6-12........
Figure 6‐8. Two UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-13..............

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Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual SP-164000563 Rev 1 www.eaton.com/powerquality v
Figure 6‐9. Two UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-14..............
Figure 6‐10. One UPM, Rectifier Feed, Battery System, IOM Configuration 6-15............................................
Figure 6‐11. One UPM, Common Rectifier Feed, Common Battery, IOM Configuration, FI-UPM 6-16..............................
Figure 6‐12. One UPM, Common Rectifier Feed, Separate Battery, IOM Configuration, FI-UPM 6-17..............................
Figure 6‐13. Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration 6-18....................................
Figure 6‐14. Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration 6-19....................................
Figure 6‐15. Simplified Dual-Feed UPS with Maintenance Bypass Panel 6-20..............................................
Figure 6‐16. Path of Current through the UPSs in Online Mode – Distributed Bypass 6-23.....................................
Figure 6‐17. Path of Current through the UPSs in Bypass Mode – Distributed Bypass 6-24.....................................
Figure 6‐18. Path of Current through the UPSs in Battery Mode – Distributed Bypass 6-25.....................................
Figure 6‐19. Typical Distributed Bypass System – Continuous Static Switch, 1+1 and 2+0 Configurations 6-27......................
Figure 6‐20. Typical Distributed Bypass System – Continuous Static Switch, 2+1 and 3+0 Configurations 6-28......................
Figure 6‐21. Typical Distributed Bypass System – Continuous Static Switch, 3+1 and 4+0 Configurations 6-29......................
Figure 7‐1. 300 kW/kVA UPS Controls 7-1......................................................................
Figure 7‐2. UPS Color Touchscreen Control Panel (Typical) 7-2........................................................
Figure 7‐3. Parts of the Touch Screen 7-3......................................................................
Figure 7‐4. Sign In or Password Request Screen 7-4...............................................................
Figure 7‐5. Home Screen 7-5...............................................................................
Figure 7‐6. Main Menu and Power Maps Screen (Online Mode) 7-6....................................................
Figure 7‐7. Output kVA Screen from Home Screen 7-6.............................................................
Figure 7‐8. Average Efficiency Screen from Home Screen 7-7........................................................
Figure 7‐9. Consumption Screen from Home Screen 7-7............................................................
Figure 7‐10. Bypass Screen 7-8..............................................................................
Figure 7‐11. Typical Command Confirmation Screen (Charger Off) 7-8..................................................
Figure 7‐12. Meters Summary Screen 7-9......................................................................
Figure 7‐13. Input Meters Screen 7-10.........................................................................
Figure 7‐14. Bypass Meters Screen 7-10........................................................................
Figure 7‐15. Output Meters Screen 7-11........................................................................
Figure 7‐16. Input Meters Detail Screen 7-12.....................................................................
Figure 7‐17. Select Source Screen 7-12.........................................................................
Figure 7‐18. Battery Meters Screen 7-13........................................................................
Figure 7‐19. Battery Log Screen 7-13..........................................................................
Figure 7‐20. Battery Log Detail 7-14...........................................................................
Figure 7‐21. Battery Log Summary Screen 7-14...................................................................
Figure 7‐22. System Events Screen 7-15........................................................................
Figure 7‐23. User Log Screen 7-16............................................................................
Figure 7‐24. User Log Detail Screen 7-16........................................................................
Figure 7‐25. System Status Screen 7-17........................................................................
Figure 7‐26. Module Controls Screen 7-17......................................................................
Figure 7‐27. Module Control Detail Screen 7-18...................................................................
Figure 7‐28. Online Mode Metering Method Option Screen 7-18.......................................................
Figure 7‐29. Bypass Mode Metering Method Option Screen 7-19......................................................
Figure 7‐30. Settings Screen 7-19.............................................................................
Figure 7‐31. Configuration Options Screen 7-20...................................................................
Figure 7‐32. Energy Advantage Architecture (EAA) Screen 7-20........................................................
Figure 7‐33. Disable ESS Screen 7-21..........................................................................
Figure 7‐34. High Alert Timer Screen 7-21.......................................................................
Figure 7‐35. Statistics Basic Screen 7-22........................................................................
Figure 7‐36. Statistics Data Detail Screen 7-22...................................................................
Figure 7‐37. ESS Comparison Screen 7-23.......................................................................
Figure 7‐38. UPS Module Map Screen 7-23......................................................................

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Figure 7‐39. System Overview Screen 7-24......................................................................
Figure 7‐40. REPO Operation 7-27.............................................................................
Figure 8‐1. Optional X-Slot Cards 8-1.........................................................................
Figure 8‐2. Remote Monitor Panel II 8-5.......................................................................
Figure 8‐3. Relay Interface Module II 8-7.......................................................................
Figure 8‐4. Supervisory Contact Module II 8-8...................................................................
Figure 9‐1. ISBM and UPM Section Air Filter Locations – Continuous Static Switch 9-4......................................
Figure 9‐2. FI-UPM Air Filter Location 9-5......................................................................

Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual SP-164000563 Rev 1 www.eaton.com/powerquality 1-1
Chapter 1 Introduction
The Eaton®Power Xpert®9395P uninterruptible power supply (UPS) is a true online,
continuous-duty, transformerless, double-conversion, solid-state, three-phase system,
providing conditioned and uninterruptible AC power to protect the customer's load
from power failures.
The Eaton 9395P UPS online power protection system is used to prevent loss of
valuable electronic information, minimize equipment downtime, and minimize the
adverse effect on production equipment due to unexpected power problems.
The Eaton 9395P UPS system continually monitors incoming electrical power and
removes the surges, spikes, sags, and other irregularities that are inherent in
commercial utility power. Working with a building's electrical system, the UPS
system supplies clean, consistent power that sensitive electronic equipment requires
for reliable operation. During brownouts, blackouts, and other power interruptions,
batteries provide emergency power to safeguard operation.
Power Xpert 9395P 300 kW/kVA UPS systems are available in a Single UPM
(uninterruptible power module) configuration and Plus 1 configurations (see
Figure 1‐1).
1.1 Single UPM Configuration
The Single UPM Power Xpert 9395P UPS 300 kW/kVA configuration contains two
sections:
San ISBM section configured either as an integrated system bypass module (ISBM)
or an input output module (IOM) rated for a maximum of 300 kVA
Sa UPM section with one factory installed UPM
The ISBM section and the UPM section are shipped as a joined unit on the same
pallet (see Figure 1‐1).
1.2 Plus 1 Configuration
The Plus 1 Power Xpert 9395P UPS 300 kW/kVA configuration provides N+1
redundancy for the basic configuration (see paragraph 1.4.2 and Figure 1‐1):
San ISBM section and and a UPM section, with two UPMs
San ISBM section and a UPM section, with one factory installed UPM and a field
installed UPM (FI-UPM)
The ISBM section and the UPM sections are shipped as a joined unit on the same
pallet. The FI-UPM is not supplied as standard, but is available as an option. The
FI-UPM is shipped separately and can be added to the existing configuration later.
Figure

INTRODUCTION
Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual SP-164000563 Rev 1 www.eaton.com/powerquality
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300 kVA/kW UPS with 1 UPM
ISBM UPM
SINGLE UPM
400-600 kVA/kW UPS with 2 UPMs
ISBM UPM UPM
TWO UPM
300 kVA/kW UPS with 1 UPM + 1 FI-UPM
ISBM UPM
PLUS 1
FI-UPM
Figure 1‐1. Single UPM and Plus 1 Configurations
NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service
Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the
sales contract for the UPS system. Contact an Eaton service representative in advance (usually a two-week
notice is required) to reserve a preferred startup date.

INTRODUCTION
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1.3 UPS Standard Features
The UPS has many standard features that provide cost‐effective and consistently
reliable power protection. The descriptions in this section provide a brief overview of
the UPS standard features.
1.3.1 Installation Features
Each UPS section is shipped separately. The sections are mechanically and electrically
joined at the installation site, and can be permanently bolted to the floor.
Power wiring can be routed through the top or bottom of the cabinet with
connections made to easily accessible terminals. Control wiring is routed through the
top of the cabinet and must be installed in accordance with Class 1 wiring methods.
1.3.2 Control Panel
The control panel, located on the front of the UPS is a 10-inch color touchscreen to
control the operation of the UPS and to display the status of the UPS system. See
Chapter 7, “UPS Operating Instructions,” for additional information.
1.3.3 Customer Interface
SBuilding Alarm Monitoring – Up to five inputs in the UPS are available to connect the
facility's alarm system contacts. Some system configurations may limit the
number of inputs available. The UPS uses these inputs to monitor the building
alarms in addition to the UPS status. See Chapter 8, “Communication,” for
additional information.
SAlarm Contact – One alarm contact is provided for connection to equipment at the
facility, such as a light, an audible alarm, or a computer terminal. The equipment
connected to this contact alerts you to a UPS alarm. See Chapter 8,
“Communication,” for additional information.
SX-Slot Communication Bays – Four communication bays are standard equipment.
One to four optional X-Slotslot inline (for generic slot name; ie: Avaya's alarm
adapter) connectivity cards can be installed in the UPS module at any time. X-Slot
cards are quickly installed at the front of the UPS and are hot-pluggable. See
Chapter 8, “Communication,” for additional information.
1.3.4 Advanced Battery Management
A three-stage charging system increases battery service life by optimizing recharge
time, and protects batteries from damage due to high current charging and inverter
ripple currents. Charging at high currents can overheat and damage batteries.
1.3.5 Power Management Software
Intelligent Power Management and Intelligent Power Protector software are available
through Eaton support. See Chapter 8, “Communication,” for additional information.

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1.4 Options and Accessories
Contact an Eaton sales representative for information about the following options.
1.4.1 Integrated Battery Cabinets
Battery backup protection can be provided by equipping the UPS system with Eaton
9395P battery cabinets containing sealed lead‐acid, maintenance‐free batteries. The
cabinets are designed for standalone installation and may be installed adjacent to the
UPS or in a separate location. The recommended installation location for adjacent
battery cabinets is on the right side of the UPS cabinet to allow for future expansion
using an external module.
1.4.2 Field Installed UPM
A Field Installed UPM (FI-UPM) provides redundancy for the Eaton 9395P. The
FI-UPM may be installed at any time in the future. The module cabinet is installed on
the left side of the ISBM section and is wired directly to the UPS. No input or output
wiring changes are needed for adding redundancy. Operation remains the same as
the original UPS. Each UPM is rated for a maximum of 300 kVA.
Refer to the Eaton®Power Xpert®9395/9395P Integrated Battery Cabinet (Models
1085 and 1085HR) Installation Manual (P-164000580) for specifics on battery cabinet
usage with the PowerXpert 9395P.
1.4.3 Sync Control
An optional Eaton 9395P Sync Control maintains the critical load outputs of two
separate single module Eaton 9395P UPS systems in synchronization. This option
facilitates the uninterrupted transfer of the load from one load bus to another by
means of transfer switches. The Sync Control is housed in a wall‐mounted panel that
can be located between the UPS units for easy wiring.
Refer to the Eaton®Power Xpert®9395P Sync Control Installation and Operation
Manual (P-164000502) for specifics on battery cabinet usage with the PowerXpert
9395P.
1.4.4 Single-Feed Kit
An optional kit is available for converting the dual-feed rectifier and bypass inputs to a
single-feed configuration. The kit consists of jumpers and bus bar extensions for each
phase, and the hardware required for installation.
Refer to the Eaton®Power Xpert®9395/9395P UPS (1000-1200 kVA) Single-Feed Kit
Installation Instructions (P-164000610) manual for installation instructions.
1.4.5 Distributed Bypass System
There are two types of redundancy: UPS based (based on the number of UPSs) and
UPM based (based on the number of UPMs).
NOTE All UPSs in the distributed bypass system must contain the same number of UPMs. Mixed UPS kVA
ratings are not permitted.
A distributed bypass UPS system can be installed to provide a capacity and/or
redundant system. This load sharing system provides more capacity than a single
UPS, and can provide backup, depending on the load and configuration.

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In addition, when one UPM is taken out of service for maintenance or is not operating
properly, a redundant UPM continues to supply uninterrupted power to the critical
load. A Hot Sync Controller Area Network (CAN) Bridge Card provides connectivity
and operational mode control.
The tie cabinet is provided by the customer and must contain Module Output
Breakers (MOBs) with dual auxiliary contacts for control of the system. Without dual
auxiliary MOBs, UPMs are not allowed to go to bypass individually during servicing.
All UPMs will go to bypass instead of just the UPM needing service, decreasing
critical load protection. With dual auxiliary MOBs, one UPM can be bypassed while
the remaining UPMs support the load as long as the remaining UPMs have the
capacity to do so.
1.4.6 Input Output Module Configuration
The UPS can be supplied in an Input Output Module (IOM) configuration without the
bypass input connections, the static switch, and the backfeed protection contactor.
This configuration is primarily used in multiple UPS parallel systems that do not need
a bypass for each UPS and use a separate System Bypass Module (SBM) to provide
system bypass capabilities.
1.4.7 Continuous Static Switch
A continuous static switch is used to provide transfer of the load from the inverter to
the bypass source in the event the inverter become unavailable.
1.4.8 Inherent Redundancy
To deliver greater reliability, the Eaton 9395P UPS can be configured by an authorized
Eaton Customer Service Engineer for inherent redundancy. When configured, the
UPS automatically becomes redundant if the load is at or below the capacity of the
UPMs minus the capacity of one UPM. Under normal conditions the UPMs in the
UPS share the load equally. If one or more UPMs becomes unavailable and the load is
at or below the capacity of remaining UPMs, the remaining UPMs supply the load
instead of transferring to bypass.
If the capacity of the UPMs falls below the redundancy level or the load increases
above redundancy level, but is still able to maintain the load, a loss of redundancy
alarm is sounded. If the load exceeds the capacity of remaining UPMs, the UPS
transfers to bypass.
1.4.9 Energy Saver and High Alert Modes
NOTE Energy Saver System mode requires the UPS to be factory built with a Continuous Static Switch
(CSS).
NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
As a subset of Normal mode, Energy Saver mode maximizes efficiency by eliminating
unnecessary power conversion when the commercial power source is within
acceptable voltage and frequency limits. In this mode, the UPS is actively monitoring
the critical bus and instantly and seamlessly transitions to double-conversion mode
(inverter online) if a commercial electrical power brownout, blackout, overvoltage,
undervoltage, or out‐of‐tolerance frequency condition occurs.

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In High Alert mode, the unit transfers from Energy Saver mode to double-conversion
mode or if in double-conversion mode remains in double-conversion mode for a
default time period of one hour. High Alert mode allows the user to place the unit in
double-conversion mode when outside conditions could cause a power disturbance.
At the completion of the time period, the unit defaults back to Energy Saver mode. If
the High Alert command is received during the time period, the timer will be
restarted.
1.4.10 Variable Module Management System and High Alert Modes
NOTE Variable Module Management System and Energy Saver modes are mutually exclusive.
Variable Module Management (VMMS) maintains UPM redundancy and achieves
higher efficiencies by intelligently controlling the UPM’s load level. The efficiency
rating for each UPM is highest when loads are greater than 50% of the system rating.
Therefore, shifting the load to fewer UPMs can achieve higher efficiencies when the
UPS load is lighter.
In VMMS mode, the UPS is actively monitoring the critical bus and UPMs are
available to assume load in less then 2 ms to respond to load changes.
The VMMS feature has three configurable modes of operation: Online mode, Online
mode with VMMS, and High Alert mode. All modes are selectable from the front
panel.
VMMS mode supports both distributed bypass and SBM parallel configurations.
In High Alert mode, all idle UPMs go online for one hour. At the completion of the
hour, the UPS defaults back to VMMS mode. If the high alert command is received
during the one hour, the one hour timer will be restarted.
1.4.11 Monitoring and Communication
The UPS system can be further enhanced by adding optional accessories such as a
Remote Emergency Power-off (REPO) control, RMP II, SCM II, RIM II, or X-Slot
communication cards. See Chapter 5 , “Options” for additional information.

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SRemote Monitor Panel II (RMP II) – An optional RMP II contains backlit status
indicators and a local horn, allowing monitoring of the operational status and alarm
condition of the UPS from virtually any location within the facility.
SRelay Interface Module II (RIM II) – An optional RIM II uses relay contact closures to
indicate the UPS operating status and alarm condition.
SSupervisory Contact Module II (SCM II) – An optional SCM II establishes an interface
between the UPS system equipment and the customer's monitor.
SX-Slot Cards – Optional X-Slot cards support several protocols, such as SNMP,
HTTP, IBM®AS/400®, and Modbus®.
SPredictPulsetRemote Monitoring and Management Service – PredictPulse is a
subscription monitoring and management service from Eaton that collects and
analyzes data from connected power infrastructure devices, providing us with the
insight needed to make recommendations and take action on your behalf. It’s also
powered by CA Technologies, bringing together the best in hardware and
software. Like a second set of eyes on your power infrastructure, PredictPulse
provides 24/7 remote monitoring of alarms and system performance (load,
temperature/humidity, battery health, energy savings and service level) to reduce
downtime risk and expedite repairs. PredictPulse also shares real-time status and
trend information via an online dashboard and smartphone mobile app (Apple and
Android), giving subscribers insights about past and current performance, a list of
all active alarms, and asset management data, such as battery date codes, last and
next scheduled service dates, firmware versions. The service notifies customers
of critical alarms, supports remote diagnostics, and facilitates smart dispatch of
technicians. PredictPulse requires a Power Xpert Gateway UPS (PXGX)
connectivity card in an X-Slot communication bay and an Environmental Monitoring
Probe (EMP) for battery temperature/humidity monitoring.
See Chapter 8, “Communication,” for additional information on monitoring and
communication features.
1.5 Battery System
Although not provided with the UPS, a battery system is required to provide
emergency short-term backup power to safeguard operation during brownouts,
blackouts, and other power interruptions. The battery system should be equipped
with lead‐acid batteries. An external battery disconnect switch must be used.
The UPMs may be powered with either a common or separate battery system. In a
common battery system, single and multiple UPMs are powered from one common
battery source. In a separate battery system, multiple UPMs are each powered from
separate battery sources.
UPSs in distributed bypass and parallel systems must use a separate battery system.
Consult the Eaton®Power Xpert®9395/9395P Integrated Battery Cabinet (Models
1085 and 1085HR) Installation Manual (P-164000580) for specifics on battery cabinet
usage with the PowerXpert 9395P.
A supplemental 48 Vdc shunt trip signal for the battery disconnect device is provided
by the UPS, but is not required for normal operation.
NOTE The 9395P system can trip a maximum of six battery cabinets total. This applies to both the 1085
standard and High Rate series batteries. If more than six battery cabinets in total are needed in a separate
UPM battery configuration, DO NOT hook up the shunt trips.

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1.6 Using This Manual
This manual describes how to install and operate the Eaton 9395P 300 kVA, 300 kW
UPS. Read and understand the procedures described in this manual to ensure
trouble-free installation and operation. In particular, be thoroughly familiar with the
REPO procedure (see paragraph 7.4.2).
The information in this manual is divided into sections and chapters. The system,
options, and accessories being installed dictate which parts of this manual should be
read. At a minimum, Chapters 1 through 4 and Chapter 7 should be examined.
Read through each procedure before beginning the procedure. Perform only those
procedures that apply to the UPS system being installed or operated.
1.7 Conventions Used in This Manual
This manual uses these type conventions:
SBold type highlights important concepts in discussions, key terms in procedures,
and menu options, or represents a command or option that you type or enter at a
prompt.
SItalic type highlights notes and new terms where they are defined.
SScreen type represents information that appears on the screen or LCD.
Icon Description
Information notes call attention to important features or instructions.
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
In this manual, the term UPS refers only to the UPS cabinet and its internal elements.
The term UPS system refers to the entire power protection system – the UPS
cabinet, the battery system, and options or accessories installed.

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1.8 Symbols, Controls, and Indicators
The following are examples of symbols used on the UPS or accessories to alert you
to important information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric
shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the
trash. This product contains sealed, lead‐acid batteries and must be disposed of
properly. For more information, contact your local recycling/reuse or hazardous waste
center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse
or hazardous waste center.

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1.9 For More Information
Refer to the Eaton®Power Xpert®9395/9395P Integrated Battery Cabinet (Models
1085 and 1085HR) Installation Manual (P-164000580) for the following additional
information:
SIntegrated Battery Cabinet (IBC) installation instructions, including site preparation,
planning for installation, wiring, and safety information.
SDetailed illustrations of the cabinet, including dimension and connection point
drawings.
Refer to the Eaton®Power Xpert®9395P Sync Control Installation and Operation
Manual (P-164000502) for the following additional information:
SInstallation instructions, including site preparation, planning for installation, and
wiring and safety information. Detailed illustrations of the cabinet with dimensional
and connection point drawings are provided.
SOperation, including controls, functions of the standard and optional features,
procedures for using with the UPS, and information about maintenance.
Refer to the Eaton®Power Xpert®9395P UPS Field Installed UPM Mechanical
Installation Manual (P-164000503) for the following additional information:
SMechanical installation instructions, including site preparation, planning for
mechanical installation, and safety information.
SDetailed illustrations of the cabinet, including dimension and pallet removal
drawings.
Visit www.eaton.com/powerquality or contact an Eaton service representative for
information on how to obtain copies of these manuals.
1.10 Getting Help
If help is needed with any of the following:
SScheduling initial startup
SRegional locations and telephone numbers
SA question about any of the information in this manual
SA technical question this manual does not answer
Please call the Eaton Help Desk at:
United States: 1-800-843-9433 or 1-919-870-3028
Canada: 1-800-461-9166 ext 260
All other countries: Call your local service representative
Please use the following e-mail for manual comments, suggestions, or to report a
technical error in this manual.
[email protected]