Eaton 93PM-L IAC-B User manual

p/n: 164000724
Revision 01
20 – 200 kW (208V) UPS
Installation and peration Manual
Eaton®93PM-L UPS

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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance
of the UPS and batteries. Please read all instructions before operating the equipment and save this
manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d installation et de maintenance des batteries et de l onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l équipement et conserver ce manuel afin de
pouvoir vous y reporter ultérieurement.

Eaton 93PM-L 20–200kW (208V) UPS Installation and peration Manual 164000724—Rev 01 iii
TTaabbllee ooff CCoonntteennttss
11 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................11
1.1 UPS Standard Features................................................................................................................................1
1.1.1 Installation Features ..............................................................................................................................1
1.1.2 Control Panel .......................................................................................................................................3
1.1.3 Customer Interface ...............................................................................................................................3
1.1.4 Energy Saver System Mode....................................................................................................................3
1.1.5 Internal Redundancy..............................................................................................................................3
1.1.6 Advanced Battery Management...............................................................................................................3
1.2 Options and Accessories..............................................................................................................................4
1.2.1 Integrated Battery Cabinet......................................................................................................................4
1.2.2 Integrated Accessory Cabinet-Bypass .......................................................................................................4
1.2.3 Integrated Accessory Cabinet-Power Distribution ........................................................................................ 4
1.2.4 Monitoring and Communication ...............................................................................................................4
1.2.5 Additional Output Surge Protection...........................................................................................................5
1.3 Battery System ..........................................................................................................................................5
1.4 Basic System Configurations.........................................................................................................................5
1.5 Using This Manual ......................................................................................................................................5
1.6 Conventions Used in This Manual ..................................................................................................................6
1.7 Symbols, Controls, and Indicators ..................................................................................................................6
1.8 For More Information ..................................................................................................................................7
1.9 Getting Help..............................................................................................................................................7
1.10 Equipment Registration..............................................................................................................................8
22 SSaaffeettyy WWaarrnniinnggss........................................................................................................................................................................................................................................................................................99
33 UUPPSS IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg ........................................................................................................................................................................................................................ 1111
3.1 Creating an Installation Plan ........................................................................................................................ 11
3.2 Preparing the Site ..................................................................................................................................... 11
3.2.1 Environmental and Installation Considerations .......................................................................................... 11
3.2.2 UPS System Power Wiring Preparation ................................................................................................... 21
3.2.3 UPS System Interface Wiring Preparation ................................................................................................ 60
3.3 Inspecting and Unpacking the UPS Cabinets .................................................................................................. 61
44 UUPPSS SSyyssttee IInnssttaallllaattiioonn.............................................................................................................................................................................................................................................................. 6655
4.1 Preliminary Installation Information............................................................................................................... 65
4.2 Unloading the UPS Cabinet from the Pallet..................................................................................................... 65
4.3 Integrated Battery Cabinet Installation........................................................................................................... 76
4.4 External AC Power Wiring Installation ........................................................................................................... 76
4.5 Battery Power Wiring ................................................................................................................................ 81
4.6 Installing Interface Connections................................................................................................................... 82
4.6.1 Installing Building Alarm and Relay Contact Connections ............................................................................. 82

iv Eaton 93PM-L 20–200kW (208V) UPS Installation and peration Manual 164000724—Rev 01
4.6.2 Installing Battery Detect Interface Connections ......................................................................................... 88
4.6.3 Installing Battery Shunt Trip Interface Connections .................................................................................... 90
4.6.4 Installing Bypass Shunt Trip Interface Connections .................................................................................... 91
4.6.5 Generator Interface Connections............................................................................................................ 94
4.6.6 Installing Minislot Interface Connections.................................................................................................. 95
4.7 Installing a REPO Switch............................................................................................................................ 95
4.8 Initial Startup ........................................................................................................................................... 99
4.9 Completing the Installation Checklist .......................................................................................................... 100
55 UUnnddeerrssttaannddiinngg UUPPSS OOppeerraattiioonn ..........................................................................................................................................................................................................................................110033
5.1 UPS System Overview ............................................................................................................................ 103
5.2 Single UPS............................................................................................................................................ 104
5.2.1 Modes............................................................................................................................................ 104
5.2.2 Energy Saver System Mode................................................................................................................ 105
5.2.3 Normal Mode................................................................................................................................... 106
5.2.4 Bypass Mode................................................................................................................................... 107
5.2.5 Battery Mode................................................................................................................................... 108
5.3 Single UPS Unit System Oneline Configurations............................................................................................ 109
66 UUPPSS OOppeerraattiinngg IInnssttrruuccttiioonnss ..................................................................................................................................................................................................................................................111111
6.1 UPS Controls and Indicators...................................................................................................................... 111
6.2 Using the Control Panel ........................................................................................................................... 113
6.2.1 Status Indicators............................................................................................................................... 113
6.2.2 System Events................................................................................................................................. 114
6.2.3 Using the LCD Touch Screen............................................................................................................... 114
6.2.4 Using the Menu................................................................................................................................ 115
6.2.5 Mimic Screen .................................................................................................................................. 116
6.2.6 Display Menu Operation..................................................................................................................... 116
6.2.7 Sign In............................................................................................................................................ 123
6.2.8 System Controls............................................................................................................................... 124
6.3 Single UPS Operation .............................................................................................................................. 128
6.3.1 Starting the UPS in Double Conversion Mode ......................................................................................... 128
6.3.2 Starting the UPS in Bypass Mode......................................................................................................... 128
6.3.3 Starting the UPMs ............................................................................................................................ 129
6.3.4 Starting a Single UPM........................................................................................................................ 129
6.3.5 Transfer from Double Conversion to Bypass Mode .................................................................................. 129
6.3.6 Transfer from Bypass to Double Conversion Mode .................................................................................. 130
6.3.7 Transfer from ESS Mode to Double Conversion Mode .............................................................................. 130
6.3.8 Transfer from Double Conversion Mode to ESS Mode .............................................................................. 130
6.3.9 Transfer from Double Conversion to Bypass Mode and Shut Down UPMs .................................................... 130
6.3.10 Single UPM Shutdown ..................................................................................................................... 131
6.3.11 Single UPM Restart ......................................................................................................................... 131
Table of Contents

Eaton 93PM-L 20–200kW (208V) UPS Installation and peration Manual 164000724—Rev 01 v
6.3.12 UPS and Critical Load Shutdown ........................................................................................................ 131
6.3.13 Charger Control .............................................................................................................................. 132
6.3.14 Battery Test................................................................................................................................... 132
6.3.15 Using the UPS LOAD OFF Command.................................................................................................. 132
6.3.16 Using the Remote Emergency Power-off Switch ................................................................................... 133
77 CCoo uunniiccaattiioonn ....................................................................................................................................................................................................................................................................................113355
7.1 Minislot Cards........................................................................................................................................ 135
7.2 Building Alarm Monitoring ........................................................................................................................ 135
7.3 General Purpose Relay Contact ................................................................................................................. 136
7.4 Predict Pulse Remote Monitoring and Management Service ............................................................................ 136
7.4.1 PredictPulse Service Features ............................................................................................................. 136
7.4.2 Installing PredictPulse........................................................................................................................ 137
88 UUPPSS MMaaiinntteennaannccee..............................................................................................................................................................................................................................................................................113399
8.1 Important Safety Instructions .................................................................................................................... 139
8.2 Performing Preventive Maintenance........................................................................................................... 140
8.2.1 DAILY Maintenance .......................................................................................................................... 140
8.2.2 MONTHLY Maintenance .................................................................................................................... 140
8.2.3 ANNUAL Maintenance....................................................................................................................... 142
8.2.4 BATTERY Maintenance...................................................................................................................... 142
8.3 Installing Batteries .................................................................................................................................. 142
8.4 Recycling the Used Battery or UPS............................................................................................................. 142
8.5 Maintenance Training .............................................................................................................................. 143
99 PPrroodduucctt SSppeecciiffiiccaattiioonnss ..............................................................................................................................................................................................................................................................114455
9.1 Models................................................................................................................................................. 145
9.2 Specifications ........................................................................................................................................ 146
9.2.1 UPS Input ....................................................................................................................................... 146
9.2.2 UPS Output..................................................................................................................................... 146
9.2.3 UPS Environmental ........................................................................................................................... 147
1100 WWaarrrraannttyy....................................................................................................................................................................................................................................................................................................114499
10.1 Limited FACTORY WARRANTY for Three-Phase Eaton 93PM UPS and 93PM UPS Accessory Products.................. 149
Table of Contents

vi Eaton 93PM-L 20–200kW (208V) UPS Installation and peration Manual 164000724—Rev 01
Table of Contents

Eaton 93PM-L 20–200kW (208V) UPS Installation and peration Manual 164000724—Rev 01 vii
LLiisstt ooff FFiigguurreess
Figure 1. Eaton 93PM-L UPS (200 kW, Four Wire) .............................................................................................2
Figure 2. UPS Cabinet Dimensions (Front and Right Side Views)......................................................................... 16
Figure 3. UPS Cabinet Dimensions (Top and Bottom Views) .............................................................................. 17
Figure 4. UPS Cabinet Rear Floor Mounting Bracket Mounting Dimensions .......................................................... 18
Figure 5. UPS Cabinet Floor Mounting Bracket Dimensions ............................................................................... 19
Figure 6. UPS Cabinet Center of Gravity ........................................................................................................ 20
Figure 7. Remote EPO Switch Dimensions .................................................................................................... 21
Figure 8. UPS Cabinet as Shipped on Single Pallet ........................................................................................... 63
Figure 9. UPS Cabinet and Wireway as Shipped on Two Pallets.......................................................................... 64
Figure 10. Removing the Pallet Skids and Supports – UPS (Single Pallet Shipment) .................................................. 66
Figure 11. Removing the Pallet Skids and Supports – UPS (Two Pallet Shipment)..................................................... 67
Figure 12. Removing the Pallet Skids and Supports – Wireway (Two Pallet Shipment)............................................... 68
Figure 13. Wireway Two Pallet Shipment — Parts Removal ................................................................................ 71
Figure 14. Wireway Caster Outriggers ............................................................................................................ 72
Figure 15. UPS Cabinet — Corner Post Removed.............................................................................................. 73
Figure 16. UPS Top and Back Strap Install Locations .......................................................................................... 74
Figure 17. UPS Base Strap Install Location....................................................................................................... 75
Figure 18. UPS Deadfront Top Brace Install Location.......................................................................................... 75
Figure 19. UPS Conduit and Wire Entry Locations ............................................................................................. 78
Figure 20. UPS Inter-Cabinet Wiring Access Location......................................................................................... 79
Figure 21. Component Locations ................................................................................................................... 80
Figure 22. Power Terminal Detail................................................................................................................... 81
Figure 23. Interface Terminal Locations........................................................................................................... 84
Figure 24. Interface Terminal Detail................................................................................................................ 85
Figure 25. Bottom Access Interface Wiring Location .......................................................................................... 86
Figure 26. Wire Tie Anchors ......................................................................................................................... 87
Figure 27. Building Alarm Terminal Block Connector Assignments ........................................................................ 88
Figure 28. Relay Contact Terminal Block Connector Assignments......................................................................... 88
Figure 29. Shunt Trip Terminal Location .......................................................................................................... 92
Figure 30. Shunt Trip Terminal Detail .............................................................................................................. 93
Figure 31. REPO Switch .............................................................................................................................. 97
Figure 32. REPO Terminal Block Connector Assignments ................................................................................... 97
Figure 33. Normally-Open REPO Switch Wiring ................................................................................................ 98
Figure 34. Normally-Closed REPO Switch Wiring .............................................................................................. 99
Figure 35. Main Elements of the UPS System ................................................................................................ 104
Figure 36. Path of Current Through the UPS in Energy Saver System Mode.......................................................... 106
Figure 37. Path of Current Through the UPS in Normal Mode............................................................................. 107
Figure 38. Path of Current Through the UPS in Bypass Mode............................................................................. 108
Figure 39. Path of Current Through the UPS in Battery Mode............................................................................. 109

viii Eaton 93PM-L 20–200kW (208V) UPS Installation and peration Manual 164000724—Rev 01
Figure 40. Eaton 93PM-L 200 UPS System Oneline ......................................................................................... 110
Figure 41. UPS Controls and Indicators ......................................................................................................... 112
Figure 42. UPS Control Panel...................................................................................................................... 113
Figure 43. Parts of the LCD ........................................................................................................................ 115
Figure 44. Main Menu and Mimic Screen ...................................................................................................... 116
Figure 45. Typical Meters Summary Screen ................................................................................................... 118
Figure 46. Typical Active Events Screen ........................................................................................................ 119
Figure 47. Typical System Log Screen .......................................................................................................... 119
Figure 48. Typical Settings User Screen ........................................................................................................ 120
Figure 49. Typical Information Screen........................................................................................................... 120
Figure 50. Typical About Screen .................................................................................................................. 121
Figure 51. Typical Settings Configuration 1 Screen .......................................................................................... 121
Figure 52. Typical Settings Configuration 2 Screen .......................................................................................... 122
Figure 53. Typical Statistics Screen .............................................................................................................. 122
Figure 54. Sign In Password Screen ............................................................................................................. 123
Figure 55. Sign In Keypad........................................................................................................................... 124
Figure 56. Typical System Control Screen ..................................................................................................... 125
Figure 57. Typical UPS Control Screen .......................................................................................................... 126
Figure 58. Typical UPM Select Screen .......................................................................................................... 126
Figure 59. Typical UPM Control Screen ......................................................................................................... 127
Figure 60. Typical EAA Control Screen .......................................................................................................... 127
Figure 61. REPO Operation ........................................................................................................................ 134
Figure 62. Optional Minislot Cards ............................................................................................................... 135
Figure 63. Air Filter Location ....................................................................................................................... 141
List of Figures

Eaton 93PM-L 20–200kW (208V) UPS Installation and peration Manual 164000724—Rev 01 ix
LLiisstt ooff TTaabblleess
Table 1. Air Conditioning or Ventilation Requirements During Full Load Operation................................................... 13
Table 2. UPS Cabinet Weights..................................................................................................................... 14
Table 3. UPS Cabinet Clearances ................................................................................................................. 15
Table 4. UPS – Center of Gravity Dimensions for Figure 5.................................................................................. 20
Table 5. Input/Output Ratings and Wiring Recommendations: 10– 50 kW (208/208) ................................................ 23
Table 6. Input/Output Ratings and Wiring Recommendations: 60–100 kW (208/208) ............................................... 25
Table 7. Input/Output Ratings and Wiring Recommendations: 110–150 kW (208/208) ............................................. 27
Table 8. Input/Output Ratings and Wiring Recommendations: 160–200 kW (208/208) ............................................. 29
Table 9. Input/Output Ratings and Wiring Recommendations: 10–50 kW (220/220)................................................. 31
Table 10. Input/Output Ratings and Wiring Recommendations: 60–100 kW (220/220) ............................................... 33
Table 11. Input/Output Ratings and Wiring Recommendations: 110–150 kW (220/220) ............................................. 35
Table 12. Input/Output Ratings and Wiring Recommendations: 160–200 kW (220/220) ............................................. 37
Table 13. Input/Output Ratings and Wiring Recommendations: 10–50 kW (Single Input Bypass 220/208)...................... 39
Table 14. Input/Output Ratings and Wiring Recommendations: 60–100 kW (Single Input Bypass 220/208) .................... 41
Table 15. Input/Output Ratings and Wiring Recommendations: 110–150 kW (Single Input Bypass 220/208) .................. 43
Table 16. Input/Output Ratings and Wiring Recommendations: 160–200 kW (Single Input Bypass 220/208) .................. 45
Table 17. UPS External Power Cable Terminations ............................................................................................ 46
Table 18. Supplied External Wiring Terminal Hardware Kit ................................................................................... 47
Table 19. Recommended Installation Parts and Tools (Not Supplied by Eaton) ......................................................... 47
Table 20. Power Cable Conduit Recommendations............................................................................................ 48
Table 21. Recommended Input and Bypass Circuit Breaker Ratings ...................................................................... 55
Table 22. Recommended Output Circuit Breaker Ratings .................................................................................... 57
Table 23. Recommended DC Input Battery Disconnect Circuit Breaker Ratings ....................................................... 59
Table 24. Building Alarm Connections and Wire Terminations .............................................................................. 87
Table 25. Relay Contact Connections and Wire Terminations ............................................................................... 88
Table 26. Shunt Trip Connections and Wire Terminations .................................................................................... 93
Table 27. Normally-Open REPO Connections and Wire Terminations..................................................................... 98
Table 28. Normally-Closed REPO Connections and Wire Terminations ................................................................... 98
Table 29. Status Indicators ......................................................................................................................... 114
Table 30. Display Function Menu Map .......................................................................................................... 115
Table 31. Display Menu Operation ............................................................................................................... 117
Table 32. Controls Menu Operation.............................................................................................................. 124
Table 33. Typical System Status Messages.................................................................................................... 125
Table 34. IRC-MS Default Triggers ............................................................................................................... 135

x Eaton 93PM-L 20–200kW (208V) UPS Installation and peration Manual 164000724—Rev 01
List of Tables