Eaton DX 10000LXL User manual

www.eaton.com/DXUPS
USERMANUAL
ONLINEUPS
6000L(XL)/10000L(XL)
UninterruptiblePowerSupply

CONTENTS
1.Briefintroduction
2. Installation
1
7
1.1Systemandmodeldescription
1
1.2Descriptionof commonlyusedsymbols
2
1.3Appearance
3
1.4Productspecificationandperformance
5
2.1unpacking&Inspection
7
3. Operation and operating mode
4. Batterymaintenance
5. Notesforbatterydisposaland batteryreplacement
6. Troubleshooting
Appendix1Displaypanel
Appendix2Thecorresponding formofLEDdisplay
17
24
25
26
28
29
2.2input andoutput powercordsandprotectiveearth
installation
7
2.3Operatingprocedureforconnectingthelongbackup
timemodelUPSwiththeexternalbattery
13
2.4paralleloperation
15
3.1Operation
17
3.2Operatingmode
18

1
1.Briefintroduction
1.1Systemand modeldescription
ThisOnlineSeriesisan uninterruptiblepowersupplyincorporating
double-conversion technology.It providesperfectprotection
specificallyforcomputerequipment, Communication Systemsto
computerized instruments.
Itstrue online double-conversion designeliminatesall mainspower
disturbances.Arectifierconvertsthe alternatingcurrentfromthe
utilitypowertodirectcurrent. Thisdirectcurrentchargesthe
batteriesand powersthe inverter.Onthe basisofthisDC voltage,
the invertergeneratesapuresinusoidalACvoltage,whichis
modulated byanisolation transformerand then powerthe loads.
Computersand Peripheralsarethuspowered entirelybythe UPS.In
the eventof powerfailure,the maintenance-free batteriespowerthe
inverter.Thismanualisapplicabletothe followingmodels:
1)The DX6000Lisastandardmodelwithinbuiltbattery,
hereinaftercalled 6000L;
2)The DX6000LXLisalongbackuptimemodel,whichisableto
connectwiththe externalbatterybank,hereinaftercalled
6000LXL;
3) The DX10000L isastandardmodelwithinbuilt battery,hereinafter
called 10000L;
4)The DX10000LXLisalongbackuptimemodel,whichisableto
connectwiththe externalbatterybank,hereinaftercalled
10000LXL;
1.2Descriptionof commonlyused symbols
The followingsymbolswill beused inthismanualandmayappear
duringthe courseofyourpracticalapplications.Therefore,all
usersshouldbefamiliarwiththemand understandtheirmeanings.

2
1.3Appearance
NationandExplanation
NationExplanation Nation Explanation
Alert youtopayspecial
attention
Protectiveground
Caution ofhigh voltage
Alarmsilence
TurnontheUPS Overload indication
Idleorshut downthe
UPS
Batterycheck
Alternating current
source(AC)
Recycle
Directcurrentsource
KeepUPS inaclear
area
Back ViewOf6000L(XL)

4
Electricalperformance
Input
Model Voltage Frequency PowerFactor
6000L(XL)/
10000L(XL) Single-phase (46~54)/(56~64)Hz >0.98(Fullload)
Operatingenvironment
Note:ifthe UPS isinstalled orused inaplacewherethe altitudeis
abovethan 1000m,theoutputpowermustbederatedinuse,please
refertothefollowing :
Output
Voltage
regulation
Power
factor
Frequency
tolerance Distortion
Overload capacity Current
crestratio
±4% 0.7lag
Synchronized
(46~54)/(56~64)Hz
inLinemode(AC
mode)
±0.1%ofnormal
frequency in
Batterymode.
THD<3%
Fullload
(linear
load)
105%～130%load
transferstobypass
modeafter10
minutes.
>130%load transfers
tobypassmodeafter
1second and
shutdowntheoutput
after1minutes
3:1
maximum
Temperature Humidity Altitude Storagetemperature
0℃~40℃<95% <1000m -15℃~40℃
Altitude(M) 1000
1500
2000
2500
3000
3500
4000
4500
5000
Deratingpower
100%
95%
91%
86%
82%
78%
74%
70%
67%

5
2.Installation
2.1Unpacking and inspection
1)Unpack the packagingandcheck the packagecontents.The
shippingpackagecontains:
AUPS
AUserManual
ACommunication Cable
ABatteryCable(for6000LXL/10000LXLonly)
2) InspecttheappearanceoftheUPS toseeifthereisany
damageduringtransportation.Donotturnon theunitand notify
the carrierand dealerimmediatelyifthereisanydamageor
lackingofsomeparts.
2.2Inputand outputpowercordsand protectiveearth
ground installation
1. Notesforinstallation
1)TheUPS mustbeinstalled inalocationwithgood ventilation,
farawayfromwater, inflammablegasand corrosiveagents.
2)Ensuretheairventsonthefront andrearoftheUPS arenot
blocked.Allowat least 0.5mofspaceon eachside.
3)Condensation towaterdropsmayoccurifthe UPS is
unpacked inaverylowtemperatureenvironment. Inthis
caseit isnecessarytowaituntil the UPSisfullydriedinside
outbeforeproceedinginstallationanduse.Otherwisethere
arehazardsofelectricshock.
Installationand wiring mustbeperformed inaccordancewiththe
localelectriccodeandthe followinginstructionsbyprofessional
personnel.
Forsafety,pleasecutoffthemainspowerswitchbefore

6
installation.Thebatterybreakeralsoneedstobecutoffifitisa
longbackuptimemodel( XL”model).
Open theterminalblock coverlocated on therearpanelof
the UPS, pleaserefertotheappearancediagram.
For6000L(XL)UPS,itisrecommended toselectthe
UL101510AWG(6mm2)wireorotherinsulatedwirewhich
complieswithAWGStandardfortheUPS inputandoutput
wirings.
For10000L(XL)UPS,itisrecommended toselectthe
UL1015 8AWG(10mm2)wireorotherinsulated wirewhich
complieswithAWGStandardfortheUPS inputandoutput
wirings.
Note:Donotusethewall receptacleastheinputpowersource
forthe UPS,asitsratedcurrentisless than theUPS s
maximuminputcurrent. Otherwisethe receptaclemaybe
burned and destroyed.
Connecttheinputandoutputwirestothecorresponding
inputand outputterminalsaccordingtothe following
diagram.
Note:youmust makesurethattheinputandoutput wiresand the
input and output terminalsareconnectedtightly
Theprotectiveearthgroundwirereferstothe wire
connectionbetween theequipmentwhichconsumeselectric
equipmentand theground wire.The wirediameterof
protectiveearthground wireshouldbeatleastasabove
mentioned foreachmodelandgreen wireorgreen wirewith
yellowribbon wireisused.
Afterhavingcompleted the installation,makesurethe
wiringiscorrect.
Pleaseinstall the leakcurrentprotectivebreakeratthe output
powerdistribution panelofthe UPS ifnecessary.

7
Toconnectthe load withthe UPS,pleaseturnoffall the loads
first, then performthe connection andfinallyturnon the loads
one byone.
Nomatterthe UPS isconnectedtotheutilitypowerornot,
theoutputofthe UPSmayhaveelectricity.The partsinside
the unitmaystill havehazardousvoltageafterturning off the
UPS.Tomakethe UPS haveno output, poweroffthe UPS,
and then disconnect theutilitypowersupply.
Suggestchargingthe batteriesfor8hoursbeforeuse.After
connection,turnthe bypass breakerinthe ON”position,the
UPS willchargethe batteriesautomatically. You can alsouse
the UPSimmediatelywithoutchargingthe batteriesfirst, but
the backuptimemaybeless thanthestandardvalue.
Ifitisnecessarytoconnecttheinductanceloadsuchasa
monitororalaserprintertothe UPS,thestart-uppower
shouldbeusedforcalculatingthecapacityoftheUPS, asits
start-uppowerconsumption istoo bigwhen it isstarted.
Importantnotes:IftheUPS isusedinsinglemode,JPIandJP2
mustbeconnected by10AWG(6mm2).Ifthe UPS isused in
parallelmode,the Jumperbetween JP1andJP2mustberemoved
Input andoutputTerminalBlockwiringdiagramof 6000L(XL)/10000L(XL)

8
ImportantNote:Ifthe UPS isused inSingleMode,JP1andJP2
mustbeconnectedby10AWG(6mm2).Ifthe UPS isused inParallel
Mode, theJumperbetween JP1andJP2must beremoved.
Option:1
Connect OutputLine1andOutputNeutral1for120V/3KVALoadorconnectby
10AWG (6mm2).Output Line2andOutputNeutral2for120V/3KVA Load.
ConnectionDetailsof OutputTerminals
ConnectionDetailsofOutput Terminals.
ConnectionDetailsofOutput Terminals.

9
ImportantNote:If theUPSisusedinSingleMode,JP1andJP2mustbe
connectedby10AWG(6mm2).IftheUPSisusedinParallelMode,theJumper
betweenJP1andJP2must beremoved.
Option:2
ConnectOutputLine1and Neutral2by10AWG (6mm2)for240V/6KVALoad.
ImportantNote:If theUPSisusedinSingleMode,JP1andJP2mustbe
connectedby10AWG(6mm2).IftheUPSisusedinParallelMode,theJumper
betweenJP1andJP2must beremoved.
2.3
Operating procedureforconnecting the long backup
timemodelUPS withthe externalbattery
1. ThenominalDC voltageofexternalbatterypackis240VDC.
Eachbatterypack consistsof20 piecesof12Vmaintenancefree
batteriesinseries.Toachievelongerback time,itispossibleto
connectmulti-batterypacks,buttheprincipleof samevoltage,
sametype”shouldbestrictlyfollowed.
2. Theconnectoroftheexternalbatterycableisusedtopluginto
the externalbatterysocketofthe UPS,the otherendofthe
externalbatterycableismade ofthree open wireswithring
terminalstoconnectwiththe externalbatterypack(s).The
procedureofinstallingbatterybankshouldbecomplied with
strictly.Otherwiseyou mayencounterthe hazardousofelectric
shock.
ConnectionDetailsofOutput Terminals.

10
1)DC breakermustbeconnectedbetween thebatterypack and
the UPS.The capacityofbreakermustbenotless than thedata
specified inthe generalspecification.
2) Setthebatterypack breakerin ”OFF”position and connectthe
20 piecesofbatteriesinseries
3)Youmustconnecttheexternalbatterycabletothe batteryfirst,
ifyou connect the cabletothe UPS first, you mayencounterthe
hazardousofelectricshock.Thepositivepoleofthebatteryis
connected tothe10000LXLinparallelwithblue and brownwires;
the negativepoleofthe batteryisconnected tothe 10000LXLin
parallelwithblack and whitewires;the green andyellowribbon
wireisconnected totheground ofthebatterycabinet.
3.Tocompletethe connection bypluggingthe connectorofthe
externalbatterycableintotheexternalbatterysocketofthe UPS.
Donot attempt toconnectanyloadstothe UPS now. You should
connectthe inputpowerwiretotherightposition first. And then
set the breakerofthe batterypack intheONposition.Afterthat
setthebypass breakerintheONposition.TheUPS beginsto
chargethe batterypacks at the time.
Thereceptaclefor
connectingtheUPS
TheExternalBatteryCableDiagramFor6000L(XL)/10000L(XL)
(Thecablemayvaryfromdifferent XL”models)
Theblue&brownwiresforconnection tothepositive
terminalofthebatterypackoutput
Thegreenand yellowribbon wirefor
connectiontothegroundofthebattery
cabinet
Theblack&whitewiresfor
connectiontothenegative
terminalofthebatterypack
output

11
2.4Paralleloperation
1.Briefintroduction ofthe redundancy
N+Xiscurrentlythe mostreliablepowersupplystructure.N
representsthe minimumUPS numberthatthe totalload needs;X
representstheredundantUPS number,i.e.thefaultUPS number
thatthesystemcan handlesimultaneously.Thebiggerthe Xis,the
higherreliabilityofthe powersystemis.Foroccasionswhere
reliabilityishighlydepended on, N+Xisthe optimalmode.
AslongastheUPSisequipped withparallelcables,upto3UPSs
can beconnectedinparalleltorealizeoutputpowersharingand
powerredundancy.
2.Parallelinstallation
1) Usersneed toopt astandard25-pincommunication cable,
whichshouldhave25 cores, correspondingstitchesand shield,
asthe UPS parallelcable. Thelengthoftheparallelcableis
appropriatetobeless than 3m.
2)Strictlyfollowthe stand-alone wiringrequirementtoperformthe
input wiringofeachUPS.
3)ConnecttheoutputwiresofeachUPS toan outputbreaker
panel.
4) Disconnectthe Jumperon JP1and JP2ofthe terminalblock
first, and connect eachoutput breakertoamainoutputbreaker
and then tothe loads.
Note: The requirementof the output wiring isasfollows:
When the distancebetween the UPSsinparallelandthe breaker
panelisless than 20 meters,the differencebetweenthewiresof
input &output oftheUPSsisrequired tobeless than20%;
When the distancebetween the UPSsinparallelandthe breaker
panelisgreaterthan 20meters,the differencebetween thewires
ofinput &output ofthe UPSsisrequired tobeless than 10%.

12
3. Paralleloperation
Toperformthe generaloperation,followthe stand-aloneoperating
requirement:
1)Startup:TheunitstransfertoINVmode simultaneouslyasthey
start upsequentiallyinutilitypowermode;
2)Shutdown:the unitsshutdownsequentiallyinINVmode.When
the lastone completesthe shutdownaction,eachunitwillshut
downthe invertersimultaneouslyandtransfer tobypass mode.
It iseasytooperatethe equipment, withno previoustraining.You
justneedtoreadthroughthismanualand operateaccordingtothe
instructionsinit.Themeaningof theLEDindicators, pleasereferto
the appendix1 Displaypanel”
3.OperationandOperatingmode
3.1Operation
1.Turnonthe UPS withutilitypowersupplied (inLine mode/AC
mode)
1)Afteryou makesurethat the powersupplyconnection iscorrect,
setthebypass breakerandtheinputbreakerinthe ON”
position first. Atthistimethe fanrotatesand theUPS
suppliespowertothe load viathebypass.TheUPSoperates
inBypass mode.

13
2)Topoweron theUPS bysimplypressingthe ON”button
continuouslyformorethan 1second.
3)When being powered on,the UPS willperformself-diagnosis,
withthe load/batterylevelLEDsturned onandthenoff one
afteranotherinascendingorder.Afewsecondslater,the INV
LEDisturnedon,theUPS isalreadyrunninginUtilityPower
mode.Iftheutilitypowerisabnormal,the UPSwill operatein
batterymode without output interruption ofthe UPS.
2. TurnontheUPS withno utilitypowersupplied (inBatterymode)
1)Press the ON”button continuouslyformorethan1second to
poweron theUPS. Forlongback uptimemodel( XL”model),
pleasemakesurethatthe batterybreakerisin ON”position.
2)Duringthe courseofstartingup,the UPS hasthesameaction
asifitisconnected toutilitypowerexceptthatthe utilitypower
LEDisnot turned onand the batteryLEDisturned oninstead.
3.Turnoff the UPS withutilitypowersupplied (inLine mode/ACmode)
1)Press the OFF”button continuouslyformorethan 1second
toturnoff the inverterofthe UPS immediately.
2)When beingpowered off, theUPS will performself-diagnosis,
the Load/BatterylevelLEDswill beturned onand then off one
afteranotherinascendingorder,thentheINVLEDwill be
turnedoff and Bypass LEDwill beturned on.TheUPS is
workinginBypass mode.
3)Upon completion oftheabovetoturnitoff,outputofelectric
currentof the UPS isstill present. Inordertocut off the output
fromthe UPS,simplycutoff the utilitypowersupplyandthe
UPS willperformself-diagnosis,finallynotanydisplayis
shownon thedisplaypaneland novoltageoutputisavailable
fromthe UPS output.
4. Turnoff the UPS withno utilitypowersupplied (inBatterymode)
1)Press the OFF”button continuouslyformorethan 1second

14
topoweroff the UPS.
2)When being powered off,the UPS will performself-diagnosis,
the Load/BatterylevelLEDswill beturnedonandthen off one
afteranotherinascendingorder.Finallynotanydisplayis
shownon thedisplaypanelandnovoltageisavailablefrom
the UPS output.
Suggestions:Pleaseturnoff the connectedloadsbeforeturningon
the UPS and turnon the loadsonebyone afterthe UPS isworking
inINVmode.Turnoff all ofthe connected loadsbeforeturningoff
the UPS.
3.2Operating mode
1.Utilitypowermode
The displaypanelinutilitypower
mode isshowninthefollowing
diagram.The utilitypowerLEDand
the INVLEDareturnedon.The
load levelLEDswill beturnd onin
accordancewiththe load capacity
connected.
1)Ifthe batteryLEDisturnedon
and theutilitypowerLED
flashes,itindicatesthevoltage
orfrequencyoftheutilitypower
hasexceededthenormalrange,the UPS operatesinbattery
mode.
2)Ifoutputoverloaded,theloadlevelLEDswillbeturnedonand
alarmwill keeptwiceeverysecond.You shouldgetridofsome
unnecessaryloadsone byone todecreasethe loadsconnected
totheUPS less than90%ofitsnominalpowercapacity.
Note: Pleasefollowthe following stepstoconnectthegenerator:
Activatethegeneratorandwaituntil theoperationisstable
TheUtilityPowerMode

15
beforesupplyingpowerofthe generatortothe UPS(besure
thatthe UPS isinidlemode).Then turnon the UPS accordingto
the start-upprocedure.AftertheUPS isturnedon,thenthe
loadscan beconnected totheUPS one byone.
Thepowercapacityofthe ACgeneratorshouldbeatleast twice
ofthe UPS capacity.
2.Batterymode
Thedisplaypanelinbatterymode isshowninthefollowingdiagram.
The batteryLEDand the INVLEDareturned on.The displayed
numberofthe batterylevelLEDswillbeturned on inaccordance
withthe batterycapacity.NotethattheloadlevelLEDsinutility
powermode will indicatethelevelof
the batterycapacityinbatterymode.
1)When the UPSinbatterymode,
the buzzerbeepsonceevery4
seconds.Ifthe ON”button is
pressed formorethan 1
seconds,thebuzzerwillstop
beeping.Press the ON”button
onceagainformorethan 1
second toresumethe alarm
function.
2)When the batterycapacity
decreases,thenumberofthe batterycapacityLEDsturned on
will bereduced.Ifthebatteryvoltagedescendstothealarm
level,the buzzerwill beeponceeverysecond toremind the
usersofinsufficientbatterycapacityandtheUPSissoon
goingtoshutdownautomatically.Thentheload operations
shouldbecarried outpromptlyand theloadsshouldbe
eliminated onebyone.
3.Bypass mode
Batterymode diagram

16
Thedisplaypanelinbypass mode is
showninthefollowingdiagram. The
utilitypowerLEDand the bypass
LEDarelit. The displayednumber
ofthe load LEDswill beturned on in
accordancewiththe load capacity
connected. The UPSwill beeponce
every2minutesinbypass mode.
1)The utilitypowerLEDflashes,it
showsthatthevoltageor
frequencyofthe utilitypower
hasexceeded thenormalrange
ofthe UPS.
2)Otherindicationsonthe displaypanelarethe sameinutility
mode.
3)TheUPS doesnothavethebackupfunction when itisin
bypass mode.The powerused bythe load issupplied fromthe
utilitypowerviainternalfilterand thetransformer.
4.Abnormalitymode
IncasethefaultLEDisturned onwhen the UPS isinuse,itshows
thattheUPS isoperatinginabnormalmode.Pleaserefertothe
troubleshootinginsection 6fordetail.
5.Backuptimeforthe standardmodel
Thebackuptimeofthe longbackuptimemodelisdependent on the
externalbatterypack capacityandtheloadlevelaswell asother
factors. Thebackuptimeof standardmodelmayvaryfromdifferent
modelsand load level. Pleaserefertothe following:
Bypass ModeDiagram

17
6.Communication Port
Intelligent slot
Thisseriesisequipped withan intelligentslotforWebpower
(optionalaccessory)orotheroptionalcardtoachieveremote
managementofthe UPS throughinternet/intranet. Pleasecontact
yourlocaldistributorforfurtherinformation.
RS232 interface
The followingarethe descriptionsand pinassignmentofRS232
DB-9port:
Baud rate: 2400bpsDatabit: 8bit
Endingbit:1bitParitybit: None
Load Level
Backup TimeOf6000L(XL)
Load level
Backup TimeOf10000L(XL)

18
Pin
number
Function
description
I/O
3 Rx input
2 Tx output
5 Ground GND
DB-9pinassignment:
OptionalAS400 interface
ThisoptionalAS400cardprovidesdrycontactclosuresignal
OPEN”or CLOSE”.Followingarethepinassignmentandthe
descriptionsofAS400 card:
PIN1: UPS failure(normallyopen, activeclose)
PIN2: summaryalarm
PIN3: ground
PIN4: Remoteshutdown
PIN5: Common
PIN6: Bypass active(relayclose)
PIN7: Batterylow
PIN8: UPS On(relayclose)
PIN9: UtilityPowerfailure(normallyopen, activeclose)
RS232 Interface
AS400 Interface