Eaton Evolution S 2500 RT 2U User manual

www.eaton.com
Evolution
S 1250 RT 2U
S 1750 RT 2U
2000 RT 2U
S 2500 RT 2U
S 3000 RT 2U
S 3000 RT 3U
S EXB 1250/1750 RT 2U
S EXB 2500/3000 RT 2U
S EXB 2500/3000 RT 3U
Installation and user
manual
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Pulsar Series

3400823600/AC

www.eaton.com
Installation and user
manual
Evolution
S 1250 RT 2U
S 1750 RT 2U
2000 RT 2U
S 2500 RT 2U
S 3000 RT 2U
S 3000 RT 3U
S EXB 1250/1750 RT 2U
S EXB 2500/3000 RT 2U
S EXB 2500/3000 RT 3U
Pulsar Series

34008236EN/AC - Page 2

34008236EN/AC - Page 3
Introduction
Environmental protection
EATON has implemented an environmental-protection policy.
Products are developed according to an eco-design approach.
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packing
To improve waste treatment and facilitate recycling, separate the various packing components.
◗The cardboard we use comprises over 50% of recycled cardboard.
◗Sacks and bags are made of polyethylene.
◗Packing materials are recyclable and bear the appropriate identification symbol .
Follow all local regulations for the disposal of packing materials.
End of life
EATON will process products at the end of their service life in compliance with local regulations.
EATON works with companies in charge of collecting and eliminating our products at the end of their service life.
Product
The product is made up of recyclable materials.
Dismantling and destruction must take place in compliance with all local regulations concerning waste.
At the end of its service life, the product must be transported to a processing centre for electrical and electronic waste.
Battery
The product contains lead-acid batteries that must be processed according to applicable local regulations concerning
batteries.
The battery may be removed to comply with regulations and in view of correct disposal.
Thank you for selecting an EATON product to protect your electrical equipment.
The Evolution range has been designed with the utmost care.
We recommend that you take the time to read this manual to take full advantage of the many features of your UPS
(Uninterruptible Power System).
Before installing Evolution, please read the booklet presenting the safety instructions. Then follow the indications in
this manual.
To discover the entire range of EATON products and the options available for the Evolution range, we invite you to
visit our web site at www.eaton.com or contact your EATON representative.
Material Abbreviation Number
in the symbol
Polyethylene terephthalate PET 01
High-density polyethylene HDPE 02
Polyvinyl chloride PVC 03
Low-density polyethylene LDPE 04
Polypropylene PP 05
Polystyrene PS 06

34008236EN/AC - Page 4
Introduction
Pictograms
Important instructions that must always be followed.
Information, advice, help.
Visual indication.
Action.
Audio signal.
In the illustrations on the following pages, the symbols below are used:
LED off
LED on
LED flashing

34008236EN/AC - Page 5
Contents
1. Presentation
1.1 Standard positions ...................................................................................................................... 6
Tower position................................................................................................................................ 6
Rack position.................................................................................................................................. 6
1.2 Rear panels................................................................................................................................... 7
Evolution 2500 / 3000 .................................................................................................................... 7
Evolution 1250 / 1750 / 2000 ......................................................................................................... 7
Evolution EXB (optional battery module)........................................................................................ 7
1.3 Control panel................................................................................................................................7
2. Installation
2.1 Unpacking and contents check................................................................................................... 8
2.2 Installation in tower position...................................................................................................... 9
2.3 Installation in rack position ........................................................................................................ 9
2.4 Communication ports.................................................................................................................10
Connection of RS232 or USB communication port (optional) .......................................................10
Installation of the communication cards (optional) .......................................................................10
Characteristics of the contact communication port (optional) ......................................................10
2.5 Connections with a FlexPDU (Power Distribution Unit) module ................................................11
2.6 Connections with a HotSwap MBP module.............................................................................11
HotSwap MBP module operation .................................................................................................12
2.7 UPS connection without a FlexPDU or HotSwap MBP module.............................................12
3. Operation
3.1 Start-up and normal operation..................................................................................................13
3.2 Operation on battery power ......................................................................................................13
3.3 Return of AC input power ..........................................................................................................14
3.4 UPS shutdown ............................................................................................................................14
3.5 UPS remote-control functions...................................................................................................14
4. Personalisation using external software.............................................................................16
5. Maintenance
5.1 Troubleshooting ..........................................................................................................................17
Troubleshooting a UPS equipped with the HotSwap MBP module ..............................................17
5.2 Battery-module replacement .....................................................................................................18
Safety recommendations..............................................................................................................18
Battery-module removal................................................................................................................18
Mounting the new battery module ...............................................................................................19
5.3 Maintenance on a UPS equipped with the HotSwap MBP module.......................................19
5.4 Training centre.............................................................................................................................19
6. Appendices
6.1 Technical specifications............................................................................................................. 20
6.2 Glossary...................................................................................................................................... 21

34008236EN/AC - Page 6
1. Presentation
1.1 Standard positions
Tower position
Rack position
Dimensions (W x H x D)
in mm
S 1250 RT 2U
S 1750 RT 2U
2000 RT 2U
440 x 86 x 509
S 2500 RT 2U
S 3000 RT 2U
440 x 86 x 634
S 3000 RT 3U 440 x 131 x 484
S EXB 1250/1750 RT 2U 440 x 86 x 509
S EXB 2500/3000 RT 2U 440 x 86 x 634
S EXB 2500/3000 RT 3U 440 x 131 x 484
Weights in kg
S 1250 RT 2U 24.3
S 1750 RT 2U 26.6
2000 RT 2U 25.7
S 2500 RT 2U 33.8
S 3000 RT 2U 33.8
S 3000 RT 3U 34.3
S EXB 1250/1750 RT 2U 30.4
S EXB 2500/3000 RT 2U 41.5
S EXB 2500/3000 RT 3U 41.7
D
H
W

34008236EN/AC - Page 7
1. Presentation
1.2 Rear panels
Evolution S 2500 / S 3000
Evolution S EXB (optional battery module)
1.3 Control panel
(1) USB communication port
(2) RS232 communication port
(3) Connector for automatic recognition of
an additional battery module
(4) Slot for optional communication card
(5) Connector for ROO (remote ON/OFF) or
RPO (Remote Power Off) control
(6) Connector for additional battery
module (except Evolution 2000)
(7) 16 A outlet for connection of equipment
(8) Two groups of 2 programmable outlets
for connection of equipment
(9) Groups of 4 outlets for connection of
equipment
(10) Socket for connection to AC-power
source
Evolution S 1250 / S 1750 / 2000
(12) Connectors for battery modules (to
the UPS or to the other battery modules)
(13) Connectors for automatic recognition
of battery modules
(20) Bargraph indicating the percent load
(21) Bargraph indicating battery charge
level
(22) Programmable outlets 1 are supplied
with power
(23) Programmable outlets 2 are supplied
with power
(24) Lighted ON/OFF button for outlets
(25) Load protected LED
(26) Downgraded operation LED
(27) Load not protected LED
21
3 7
8
9 104 5
6
21
3
8
94 5
6
10
1312 12
1
2
22
23 24 25 26 27
20
21
0-25%
26-50%
51-75%
76-100%

34008236EN/AC - Page 8
2. Installation
2.1 Unpacking and contents check
(30) Evolution UPS
(31) connection cable to AC-power source (Evolution
S 2500 and S 3000 models only)
(32) 2 connection cables for the protected equipment
(33) RS232 communication cable
(34) USB communication cable
(35) 2 systems to secure power plugs
(36) Solution-Pac CD-ROM
(37) Documentation
(38) Mounting kit for 19-inch bays
Elements supplied depending on the version or optional
(39) 2 supports for the upright position (RT 2U version
only)
(40) FlexPDU module (optional)
(41) connection cable between FlexPDU module and UPS
(42) NMC communication card (optional, standard on
Netpack versions)
(43) HotSwap MBP module (optional)
(44) connection cables between HotSwap MBP module
and UPS
Packing materials must be disposed of in compliance with all local regulations concerning waste.
Recycling symbols are printed on the packing materials to facilitate sorting.

34008236EN/AC - Page 9
2. Installation
2.2 Installation in tower position
2.3 Installation in rack position
It is advised to first install the battery module, then the power module above.
Note. The two supports for the upright position are used on the RT 2U version only.
Follow steps 1 to 4 for module mounting on the rails.
The rails and necessary hardware are supplied by EATON.

34008236EN/AC - Page 10
2. Installation
2.4 Communication ports
Connection of RS232 or USB communication port (optional)
Installation of the communication cards (optional, standard on the Netpack versions)
Characteristics of the contact communication port (optional)
The RS232 and USB communication ports cannot operate simultaneously.
1 - Connect the RS232 (33) or USB (34)
communication cable to the serial or USB
port on the computer equipment.
2 - Connect the other end of the
communication cable (33) or (34) to the
USB (1) or RS232 (2) communication port
on the UPS.
The UPS can now communicate with
EATON power management software.
Limited-access slot for the
communication card
It is not necessary to shutdown the UPS
before installing a communication card.
1 - Remove the slot cover (4) secured by
screws.
2 - Insert the communication card in the
slot.
3 - Secure the card cover with the 2
screws.
◗Pins 1, 3, 4, 5, 6, 10: not used
◗Pin 2: common (user)
◗Pin 7: low battery
◗Pin 8: operation on battery power
◗Pin 9: UPS ON, equipment supplied
n.o.: normally open contact
When a signal is activated, the contact is closed between the common (pin 4) and the pin for the corresponding
signal.
Contact characteristics (optocoupler)
◗Voltage: 48 V DC max
◗Current: 25 mA max
◗Power: 1.2 W
34
2
1
33
4
110234 5 6
89
7
commu
n.o. n.o. n.o.

34008236EN/AC - Page 11
2. Installation
2.5 Connection with a FlexPDU (Power Distribution Unit) module (optional)
2.6 Connection with a HotSwap MBP module (optional)
The HotSwap MBP module makes it possible to service or even replace the UPS without affecting the connected
loads (HotSwap function).
1 - Evolution S 2500 / S 3000: connect the
UPS input socket (10) to the AC-power
source using the cable (31) supplied.
Evolution S 1250 / S 1750 / 2000: use the
power cable of the protected equipment.
2 - Evolution S 2500 / S 3000: connect the
input socket on the FlexPDU module (48)
to the UPS outlet (7) using the cable (41)
supplied.
Evolution S 1250 / S 1750 / 2000: connect
the input socket on the FlexPDU module
(48) to one of the outlets (9).
The cable and the connectors are marked
in red.
3 - Connect the equipment to the outlets
(45), (46) and (47) on the FlexPDU module.
These outlets differ, depending on the
version of the FlexPDU module.
4 - Fit the connection securing system that
prevents the plugs from being pulled out
accidentally.
1 - Connect the input socket (56) on the
HotSwap MBP module to the AC-power
source using the cable (31) supplied.
2 - Connect the UPS input socket (10) to
the "UPS Input" (55) on the HotSwap MBP
module, using the cable (44) supplied.
These cables and the connectors are
marked blue.
3 - Evolution S 2500 / S 3000: connect the
UPS outlet (7) to the "UPS Output" (54) on
the HotSwap MBP module, using the
cable (44) supplied.
Evolution S 1250 / S 1750 / 2000: connect
one of the UPS outlets (9) to the "UPS
Output" (54) on the HotSwap MBP
module.
These cables and the connectors are
marked in red.
4 - Connect the equipment to the outlets
(49) and(50) on the HotSwap MBP
module. These outlets differ, depending
on the version of the HotSwap MBP
module.
Caution. Do not use UPS outlets (8) and
(9) to supply equipment because use of
switch (53) on the HotSwap MBP module
would cut supply to the equipment.
7
8
9 10
48474645
FlexPDU
41 31
Evolution S 2500 / S 3000
7
8
9 10
B -pass
Normal
UPS ON - OK to switch
BY PASS SWITCH
56
5549
HotSwap MBP
50 545351 52
44
31
Evolution S 2500 / S 3000

34008236EN/AC - Page 12
2. Installation
HotSwap MBP module operation
UPS start-up with the HotSwap MBP module
1 - Check that the UPS is correctly connected to the HotSwap MBP module.
2 - Set switch (53) to Normal position.
3 - Start the UPS by pressing the ON/OFF button (24) on the UPS control panel.
The load is supplied by the UPS.
LED (51) "UPS ON - OK to switch" on the HotSwap MBP module goes ON.
HotSwap MBP module test
1 - Set switch (53) to Bypass position and check that the load is still supplied.
2 - Set switch (53) back to Normal position.
2.7 UPS connection without a FlexPDU or HotSwap MBP module
The HotSwap MBP module has a rotary
switch (53) with two positions:
Normal - the load is supplied by the UPS,
Bypass - the load is supplied directly by
the AC-power source.
Check that the indications on the name plate located on the back of the UPS correspond to the AC-power source
and the true electrical consumption of the total load.
1 - Evolution S 1250 / S 1750 / 2000:
connect the UPS input socket (10) to the
AC-power source using the cable of the
protected equipment.
Evolution S 2500 / S 3000: connect the
supplied cable (31) (250 V - 16 A) to the
socket (10), then to the AC-power source.
2 - Connect the loads to the UPS using the
cables (32).
It is preferable to connect the priority loads
to the four outlets marked (9) and the non-
priority loads to the four outlets marked (8)
that can be programmed in pairs (1 and 2).
For the Evolution S 2500 / S 3000 models,
connect any high-power devices to the 16
A outlet (7).
To program shutdown of outlets (8) during
operation on battery power and thus
optimise the available backup time, the
EATON communication software is
required.
3 - Fit the connection securing system (35)
that prevents the plugs from being pulled
out accidentally.
Note. The UPS charges the battery as soon as it is connected to the AC-power source, even if button (24) is not
pressed.
Once the UPS is connected to the AC-power source, eight hours of charging are required before the battery can
supply the rated backup time.
By-pass
Normal
UPS ON - OK to switch
BY PASS SWITCH
5 52 53
0
8
9
3
32
35
7

34008236EN/AC - Page 13
3. Operation
3.1 Start-up and normal operation
3.2 Operation on battery power
Transfer to battery power
Low-battery warning
Press button (24) for approximately 1 second.
◗The buzzer beeps once and all the LEDs go ON simultaneously.
◗If AC input power is available, button (24) and LED (25) are ON. The
load is supplied by the AC-power source. Conditions permitting, the
UPS runs a battery test, indicated by LEDs (21) and the buzzer.
◗If AC input power is not available, button (24) and LEDs (25) and (26)
are ON. The load is supplied by the UPS on battery power.
The connected devices are protected by the UPS.
If LED (27) is ON, a fault has occurred (see the "Troubleshooting"
section).
◗The connected devices continue to be supplied by the UPS when AC
input power is no longer available. The necessary energy is provided
by the battery.
◗Button (24) and LEDs (25) and (26) are ON.
◗The audio alarm beeps every ten seconds.
The connected devices are supplied by the battery.
◗Button (24) and LEDs (25) and (26) are ON.
◗The audio alarm beeps every three seconds.
The remaining battery power is low.
Shut down all applications on the connected equipment because
automatic UPS shutdown is imminent.
1
2
24
25
26
27
21
1
2
24
25
26
1
2
24
25
26

34008236EN/AC - Page 14
3. Operation
End of battery backup time
3.3 Return of AC input power
Following an outage, the UPS restarts automatically when AC input power returns (unless the restart function has
been disabled via UPS personalisation) and the load is again supplied.
3.4 UPS shutdown
3.5 UPS remote control functions
Evolution offers a choice between two remote control functions.
◗RPO: Remote Power Off allow a remote contact to be used to disconnect all the equipment connected to the UPS.
Restarting the UPS requires manual intervention.
◗ROO: Remote ON/OFF allows remote action of button (24) to shut down the UPS.
These functions are obtained by opening a contact connected between the appropriate pins of connector (5) on the
rear panel of the UPS (see figures below).
Remote control connection and test
◗All the LEDs go OFF.
◗The audio alarms stops.
The UPS is completely shut down.
Press button (24) for approximately 2 seconds.
The devices connected to the UPS are no longer supplied.
1 - Check that the UPS is OFF and disconnected from the AC input source.
2 - Remove connector (5) after unscrewing the screws.
3 - Connect a normally closed volt-free contact (60 V DC / 30 V AC max., 20 mA max., 0.75 mm2cable cross-section)
between the two pins of connector (5) (see diagram).
1
2
24
5

34008236EN/AC - Page 15
3. Operation
Contact open: UPS shutdown
Contact closed: UPS start-up (UPS connected to AC power and AC power is available)
Note. The local ON/OFF control using button (24) overrides the remote-control function.
Contact open: UPS shutdown, LED (26) goes ON.
To return to normal operation, deactivate the remote external contact and restart the UPS
by pressing button (24).
4 - Plug connector (5) into the back of the UPS.
5 - Connect and restart the UPS following the previously described procedures.
6 - Activate the external remote shutdown contact to test the function.
Warning. This connector must only be connected to SELV (Safety Extra-Low Voltage) circuits.
5ROO
5RPO

34008236EN/AC - Page 16
4. Personalisation using external software
Main-output personalisation
Voltage-threshold personalisation
(1) Low threshold for transfer to battery is 150 V.
UPS-sensitivity personalisation
UPS ON/OFF personalisation
Battery personalisation
◗Insert the Solution-Pac CD-ROM in the drive.
◗On the first navigation screen, select "Point to Point solution" and follow the instructions on how to install the
Personal Solution-Pac software.
◗Then select "Settings", "Advanced settings" and "UPS settings".
Note that the Linux/Unix/MacOS versions of Personal Solution-Pac software do not offer this possibility.
It is possible to modify the settings listed below (detailed comments are available in the Personal Solution-Pac
software).
Function Factory setting Other available settings
Output voltage on battery power 230 Volts AC 200/208/220/240 Volts AC
Overload alarm threshold 105% 30/50/70%
Function Factory setting Other available settings
High threshold for transfer to battery 294 Volts AC 271 to 294 Volts AC
Low threshold for transfer to battery 160 Volts AC 160 to 180 Volts AC
Fader activation threshold 265 Volts AC 244 to 265 Volts AC
Booster activation threshold 184 Volts AC 184 to 207 Volts AC
Maximum input-voltage range Disabled Enabled (1)
Function Factory setting Other available settings
UPS-sensitivity level Normal High or low
Function Factory setting Other available settings
Automatic start Enabled Disabled
Cold start Enabled Disabled
Forced shutdown Enabled Disabled
Energy-savings mode Disabled Enabled
UPS ON/OFF controlled by software Enabled Disabled
Battery level before restart 0% 0 to 100%
Function Factory setting Other available settings
Battery-test intervals Weekly No test / daily test / monthly
test
Low-battery warning 20% 0 to 100%
Battery protection against deep discharge Enabled Disabled
Audio alarm Enabled Disabled
Additional battery module (Evolution S models
only)
Automatic detection of
number of battery modules
For specific batteries, from 25
to 81 Ah

34008236EN/AC - Page 17
5. Maintenance
5.1 Troubleshooting
Troubleshooting a UPS equipped with the HotSwap MBP module
Indication Diagnostic Correction
1When the UPS is started using button
(24), all the LEDs go ON once and the
buzzer beeps once, then LED (26)
remains ON.
The remote power off (RPO)
contact has been activated to shut
down the UPS and now prevents
restart.
Set the contact back to its normal
position and press button (24) to
restart.
2Button (24) and LEDs (25) and (26) are
ON and all the LEDs on bargraph (20)
flash.
The percent load is greater than
the set overload level or UPS
capacity.
Check the power drawn by the
connected devices and disconnect
any non-priority devices. Check
the overload level setting.
3Button (24) and LED (27) are ON and
all the LEDs on bargraph (20) are
flashing.
A critical overload has occurred
on the UPS output. If AC input
power fails, the load will not be
supplied in battery mode.
Check the power drawn by the
connected devices and disconnect
any non-priority devices.
4LED (27) is ON and all the LEDs on
bargraph (21) are flashing.
A battery fault has been detected
during the automatic test.
Replace the battery module (see
section 5.2, Battery-module
replacement).
5LED (27) alone is ON and the buzzer
sounds continuously.
A UPS internal fault has occurred
and the load is not supplied.
Call the after-sales support
department.
Indication Diagnostic Correction
6The load is no longer supplied when
the rotary switch (49) on the
HotSwap MBP module is set to
Bypass position.
◗The protected devices are
connected to the UPS output
instead of to the HotSwap MBP
module.
◗The AC-power cord is connected
to the UPS input instead of to the
HotSwap MBP module.
Check the wiring between the UPS
and the HotSwap MBP module
(see section 2.6).
7The load is no longer supplied when
the rotary switch (49) on the
HotSwap MBP module is set to
Normal position.
◗The UPS is shut down.
◗The wiring between the UPS and
the HotSwap MBP module is
incorrect.
◗Start the UPS.
◗Check the wiring between the
UPS and the HotSwap MBP
module (see section 2.6).
8The load is no longer supplied after
AC-power fails.
◗The rotary switch (49) on the
HotSwap MBP module is set to
Bypass position.
◗The wiring between the UPS and
the HotSwap MBP module is
incorrect.
◗Set the rotary switch (49) on the
HotSwap MBP module to Normal
position.
◗Check the wiring between the
UPS and the HotSwap MBP
module (see section 2.6).
If a fault leads to UPS shutdown, press the ON/OFF button (24) to clear the fault.

34008236EN/AC - Page 18
5. Maintenance
5.2 Battery-module replacement
Safety recommendations
The battery can cause electrocution and high short-circuit currents. The following safety precautions are required
before servicing the battery components:
◗Remove watches, rings, bracelets and all other metal objects from the hands and arms,
◗Use tools with an insulated handle.
Battery-module removal
A- Unscrew the left-hand side of the front
panel (two screws).
B- Remove the part.
C- Disconnect the battery block by
separating the two connectors (never pull
on the wires).
D- Remove the metal protection cover in
front of the battery (two screws).
E- Pull the plastic tab to remove the
battery block and replace it.
C
D
E