Eaton Power xpert 9395 plus User manual

Power Xpert 9395 Plus 1 UPS

225–275 kVA

Installation and Operation Manual

Power Xpert 9395 Plus 1 UPS

225–275 kVA

Installation and Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please

read all instructions before operating the equipment and save this manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance

des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce

manuel afin de pouvoir vous y reporter ultérieurement.

WARNING

This is a product for restricted sales distribution to informed partners (EN/IEC 62040-2). Installation restrictions or additional measures

may be needed to prevent electromagnetic disturbances.

Eaton, Powerware, Power Xpert, Powerware Hot Sync, and X-Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.

IBM and AS/400 are registered trademarks of International Business Machines Corporation. Modbus is a registered trademark of Schneider

Electric. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property

of their respective companies.

the express written approval of Eaton Corporation.

Power Xpert9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7 www.eaton.com/powerquality i

Table of Contents

1 Introduction 1-1............................................................................

1.1 UPS Standard Features 1-1.................................................................................

1.1.1 Installation Features 1-1..............................................................................

1.1.2 Control Panel 1-3....................................................................................

1.1.3 Customer Interface 1-3...............................................................................

1.1.4 Advanced Battery Management 1-3......................................................................

1.1.5 Power Management Software 1-3.......................................................................

1.2 Options and Accessories 1-3................................................................................

1.2.1 Integrated Battery Cabinets 1-3.........................................................................

1.2.2 Field Installed UPM 1-4...............................................................................

1.2.3 Maintenance Bypass Module 1-4........................................................................

1.2.4 Sync Control 1-4....................................................................................

1.2.5 Single-Feed Kit 1-4..................................................................................

1.2.6 Separate Rectifier Input 1-4............................................................................

1.2.7 Distributed Bypass System 1-4..........................................................................

1.2.8 Inherent Redundancy 1-5..............................................................................

1.2.9 Energy Saver System and High Alert Modes 1-5..............................................................

1.2.10 Harmonic Reduction System (HRS) 1-5.....................................................................

1.2.11 Variable Module Management System and High Alert Modes 1-6.................................................

1.2.12 Monitoring and Communication 1-6......................................................................

1.3 Battery System 1-7.......................................................................................

1.4 Using This Manual 1-7....................................................................................

1.5 Conventions Used in This Manual 1-7..........................................................................

1.6 Symbols, Controls, and Indicators 1-8..........................................................................

1.7 For More Information 1-9...................................................................................

1.8 Getting Help 1-9.........................................................................................

2 Safety Warnings 2-1........................................................................

Section I – Installation

3 UPS Installation Plan and Unpacking 3-1........................................................

3.1 Creating an Installation Plan 3-1.............................................................................

3.2 Preparing the Site 3-1.....................................................................................

3.2.1 Environmental Considerations 3-1........................................................................

3.2.2 Installation Considerations 3-2..........................................................................

3.2.3 UPS System Power Wiring Preparation 3-7.................................................................

3.2.4 UPS System Interface Wiring Preparation 3-17................................................................

3.2.5 Distributed Bypass Power Wiring Preparation 3-18.............................................................

3.3 Inspecting and Unpacking the UPS Cabinet 3-20...................................................................

4 UPS System Installation 4-1..................................................................

4.1 Preliminary Installation Information 4-1........................................................................

4.2 Unloading the UPS Cabinet from the Pallet and Mechanical Installation 4-1...............................................

4.3 Battery System Installation 4-5..............................................................................

4.4 Distributed Bypass Tie Cabinet Installation 4-5...................................................................

4.5 Installing UPS External and Battery Power Wiring 4-5..............................................................

TABLE OF CONTENTS

Power Xpert9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7 www.eaton.com/powerquality

4.5.1 2‐Hole Barrel Lug Terminations to Bus Bar Installation 4-6......................................................

4.5.2 External Power Wiring Installation 4-6.....................................................................

4.5.3 Battery Power Wiring 4-13..............................................................................

4.6 Installing Interface Connections 4-15...........................................................................

4.6.1 TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections) 4-15.....................................

4.6.2 TB1 Battery Interface Connections 4-21.....................................................................

4.6.3 X-Slot Connections 4-23...............................................................................

4.7 Installing a REPO Switch 4-24................................................................................

4.8 Installing Options and Accessories 4-28.........................................................................

4.9 Initial Startup 4-28........................................................................................

4.10 Completing the Installation Checklist 4-28.......................................................................

5 Installing Options and Accessories 5-1.........................................................

5.1 Installing an Optional Powerware Hot Sync CAN Bridge Card 5-2......................................................

5.2 Installing Distributed Bypass Control Wiring 5-4..................................................................

5.3 Installing an Optional Remote Monitor Panel II 5-9.................................................................

5.4 Installing an Optional Relay Interface Module II 5-11................................................................

5.5 Installing an Optional Supervisory Contact Module II 5-13............................................................

5.6 Accessory Mounting Dimensions 5-15..........................................................................

Section II – Operation

6 Understanding UPS Operation 6-1.............................................................

6.1 UPS System Overview 6-1..................................................................................

6.2 Single UPS 6-2..........................................................................................

6.2.1 Modes 6-2........................................................................................

6.2.2 Online Mode 6-2....................................................................................

6.2.3 Energy Saver System Mode 6-3.........................................................................

6.2.4 Harmonic Reduction System (HRS) 6-4.....................................................................

6.2.5 Variable Module Management System 6-4.................................................................

6.2.6 Bypass Mode 6-5...................................................................................

6.2.7 Battery Mode 6-6...................................................................................

6.3 Single UPS System Oneline Configurations 6-7...................................................................

6.4 Multiple UPS Distributed Bypass System 6-12.....................................................................

6.4.1 Multiple UPS Parallel System Modes 6-12...................................................................

6.4.2 Online Mode – Distributed Bypass 6-13.....................................................................

6.4.3 Bypass Mode – Distributed Bypass 6-14....................................................................

6.4.4 Battery Mode – Distributed Bypass 6-16....................................................................

6.5 Multiple UPS Distributed Bypass System Oneline Configurations 6-17....................................................

7 UPS Operating Instructions 7-1................................................................

7.1 UPS Controls and Indicators 7-1..............................................................................

7.1.1 Control Panel 7-2....................................................................................

7.1.2 Circuit Breakers 7-2..................................................................................

7.2 Using the LCD Control Panel 7-2..............................................................................

7.2.1 Status Indicators 7-3.................................................................................

7.2.2 System Events 7-3...................................................................................

7.2.3 Using the LCD and Pushbuttons 7-4.......................................................................

7.2.4 Using the Menu 7-5..................................................................................

7.2.5 Mimic Screen 7-5...................................................................................

7.2.6 Display Menu Operation 7-6............................................................................

7.2.7 Load Off Screen 7-9..................................................................................

TABLE OF CONTENTS

Power Xpert9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7 www.eaton.com/powerquality iii

7.2.8 System Status Screen and Controls 7-9....................................................................

7.2.9 Load Off Screen 7-12..................................................................................

7.3 Single UPS Operation 7-13..................................................................................

7.3.1 Starting the UPS in Online Mode 7-13......................................................................

7.3.2 Enable Energy Saver System Mode from the UPS Command Menu 7-14..............................................

7.3.3 Disable Energy Saver System Mode from the UPS Command Menu 7-15.............................................

7.3.4 Start Energy Saver System High Alert Mode from the UPS Command Menu 7-15.......................................

7.3.5 Enable Variable Module Management System Mode from the UPS Command Menu 7-16.................................

7.3.6 Disable Variable Module Management System Mode from the UPS Command Menu 7-16.................................

7.3.7 Start Variable Module Management System High Alert Mode from the UPS Command Menu 7-17...........................

7.3.8 Starting the UPS in Bypass Mode 7-17.....................................................................

7.3.9 Enable Energy Saver System Mode from the Bypass Command Menu 7-18............................................

7.3.10 Disable Energy Saver System Mode from the Bypass Command Menu 7-18...........................................

7.3.11 Start Energy Saver System High Alert Mode from the Bypass Command Menu 7-19.....................................

7.3.12 Enable Variable Module Management System Mode from the Bypass Command Menu 7-19...............................

7.3.13 Disable Variable Module Management System Mode from the Bypass Command Menu 7-20...............................

7.3.14 Start Variable Module Management System High Alert Mode from the Bypass Command Menu 7-20.........................

7.3.15 Starting the UPMs 7-21................................................................................

7.3.16 Starting a Single UPM 7-22.............................................................................

7.3.17 Transfer from Online to Bypass Mode 7-23..................................................................

7.3.18 Transfer from Bypass to Online Mode 7-24..................................................................

7.3.19 Transfer from Online to Bypass Mode and Shut Down UPMs 7-24..................................................

7.3.20 Single UPM Shutdown 7-25.............................................................................

7.3.21 Single UPM Restart 7-26...............................................................................

7.3.22 UPS and Critical Load Shutdown 7-27......................................................................

7.3.23 Charger Control 7-27..................................................................................

7.3.24 Using the UPS LOAD OFF Pushbutton or Command 7-28.........................................................

7.3.25 Using the Remote Emergency Power-off Switch 7-30...........................................................

7.4 Multiple UPS Distributed Bypass Operation 7-31...................................................................

7.4.1 Starting the Distributed Bypass System in Online Mode 7-31.....................................................

7.4.2 Enable Energy Saver System Mode from the UPS Command Menu 7-32..............................................

7.4.3 Disable Energy Saver System Mode from the UPS Command Menu 7-33.............................................

7.4.4 Start Energy Saver System High Alert Mode from the UPS Command Menu 7-33.......................................

7.4.5 Enable Variable Module Management System Mode from the UPS Command Menu 7-34.................................

7.4.6 Disable Variable Module Management System Mode from the UPS Command Menu 7-34.................................

7.4.7 Start Variable Module Management System High Alert Mode from the UPS Command Menu 7-35...........................

7.4.8 Starting the Distributed Bypass System in Bypass Mode 7-35.....................................................

7.4.9 Enable Energy Saver System Mode from the Bypass Command Menu 7-36............................................

7.4.10 Disable Energy Saver System Mode from the Bypass Command Menu 7-37...........................................

7.4.11 Start Energy Saver System High Alert Mode from the Bypass Command Menu 7-37.....................................

7.4.12 Enable Variable Module Management System Mode from the Bypass Command Menu 7-38...............................

7.4.13 Disable Variable Module Management System Mode from the Bypass Command Menu 7-38...............................

7.4.14 Start Variable Module Management System High Alert Mode from the Bypass Command Menu 7-39.........................

7.4.15 Starting the UPS UPMs 7-39............................................................................

7.4.16 Starting a Single UPM 7-41.............................................................................

7.4.17 Transfer from Online to Bypass Mode 7-42..................................................................

7.4.18 Transfer from Bypass to Online Mode 7-42..................................................................

7.4.19 Transfer from Online to Bypass Mode and Shut Down UPMs 7-43..................................................

7.4.20 Single UPM Shutdown 7-43.............................................................................

7.4.21 Single UPM Restart 7-44...............................................................................

7.4.22 Single UPS Shutdown using Load Off 7-45...................................................................

TABLE OF CONTENTS

Power Xpert9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7 www.eaton.com/powerquality

7.4.23 Single UPS Shutdown using UPM Shutdown 7-46.............................................................

7.4.24 Single UPS Restart 7-47................................................................................

7.4.25 UPS and Critical Load Shutdown 7-48......................................................................

7.4.26 Charger Control 7-48..................................................................................

7.4.27 Using the UPS LOAD OFF Pushbutton or Command 7-49.........................................................

7.4.28 Using the Remote Emergency Power-off Switch 7-51...........................................................

7.5 Color Touchscreen Control Panel 7-52..........................................................................

7.6 Using the Color Touchscreen Control Panel 7-53...................................................................

7.6.1 Status Indicators 7-54.................................................................................

7.6.2 Using the Touch Screen 7-54............................................................................

7.6.3 Using the Main Menu Buttons 7-56.......................................................................

7.6.4 Power Maps Screen (Online Mode) 7-57....................................................................

7.6.5 Power Maps Screen (Bypass Mode) 7-59....................................................................

7.6.6 Command Confirmation Pop-Up 7-59.......................................................................

7.6.7 Meters Summary Screen 7-60...........................................................................

7.6.8 Input Meters Screen 7-61..............................................................................

7.6.9 Input Meters Detail Screen 7-63..........................................................................

7.6.10 Battery Meters Screens 7-64............................................................................

7.6.11 System Events Main Screen 7-66.........................................................................

7.6.12 User Log 7-66.......................................................................................

7.6.13 System Status Screen and Controls 7-68....................................................................

7.6.14 Settings Screen 7-70..................................................................................

7.6.15 Configuration Options Screen 7-71........................................................................

7.6.16 Energy Advantage Architecture (EAA) Screen 7-71.............................................................

7.6.17 Statistics Basic Screen 7-73.............................................................................

7.6.18 ESS Comparison Screen 7-74............................................................................

7.6.19 UPS Module Map Screen 7-75...........................................................................

7.6.20 System Overview Screen 7-75...........................................................................

7.7 UPS Operation using the Color Touchscreen Control Panel 7-76........................................................

7.7.1 Starting the UPS in Online Mode 7-76......................................................................

8 Communication 8-1.........................................................................

8.1 X-Slot Cards 8-1.........................................................................................

8.2 eNotify Service 8-2.......................................................................................

8.2.1 eNotify Service Features 8-2...........................................................................

8.2.2 Installing eNotify Service 8-2...........................................................................

8.3 Power Management Software 8-3............................................................................

8.4 Building Alarm Monitoring 8-3...............................................................................

8.5 General Purpose Relay Contact 8-3............................................................................

8.6 Remote Monitor Panel II 8-4................................................................................

8.7 Relay Interface Module II 8-6................................................................................

8.8 Supervisory Contact Module II 8-7............................................................................

9 UPS Maintenance 9-1.......................................................................

9.1 Important Safety Instructions 9-1.............................................................................

9.2 Performing Preventive Maintenance 9-2........................................................................

9.2.1 DAILY Maintenance 9-2...............................................................................

9.2.2 MONTHLY Maintenance 9-2............................................................................

9.2.3 PERIODIC Maintenance 9-3............................................................................

9.2.4 ANNUAL Maintenance 9-3.............................................................................

9.2.5 BATTERY Maintenance 9-4............................................................................

9.3 Installing Batteries 9-4....................................................................................

TABLE OF CONTENTS

Power Xpert9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7 www.eaton.com/powerquality v

9.4 Recycling the Used Battery or UPS 9-4.........................................................................

9.5 Maintenance Training 9-4..................................................................................

10 Product Specifications 10-1...................................................................

10.1 Model Numbers 10-1......................................................................................

10.2 Specifications 10-1........................................................................................

10.2.1 UPS Input 10-1......................................................................................

10.2.2 UPS Output 10-2.....................................................................................

10.2.3 UPS Environmental 10-2...............................................................................

11 Warranty W-1..............................................................................

TABLE OF CONTENTS

Power Xpert9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7 www.eaton.com/powerquality

List of Figures

Figure 1‐1. Power Xpert 9395 Plus 1 UPS (225–275 kVA) Cabinet 1-2...................................................

Figure 3‐1. UPS Cabinet Dimensions (Front View) 3-4..............................................................

Figure 3‐2. UPS Cabinet Dimensions (Right Side View) 3-4..........................................................

Figure 3‐3. UPS Cabinet Dimensions (Top View) 3-5...............................................................

Figure 3‐4. UPS Cabinet Dimensions (Bottom View) 3-5............................................................

Figure 3‐5. UPS Cabinet Dimensions (Bottom View with Mounting Brackets) 3-5...........................................

Figure 3‐6. UPS Cabinet Center of Gravity 3-6...................................................................

Figure 3‐7. Remote EPO Switch Dimensions 3-6..................................................................

Figure 3‐8. Power Xpert 9395 Plus 1 UPS (225–275 kVA) Cabinet as Shipped on Pallet 3-21....................................

Figure 4‐1. Removing the Left Side Shipping Bracket 4-3............................................................

Figure 4‐2. Removing the Right Side Shipping Bracket 4-4...........................................................

Figure 4‐3. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence 4-6.......................................

Figure 4‐4. Conduit and Wire Entry Locations 4-8.................................................................

Figure 4‐5. UPS Power Terminal Locations – Common Rectifier Feed 4-9................................................

Figure 4‐6. UPS Power Terminal Detail AA – Common Rectifier Feed 4-10................................................

Figure 4‐7. UPS Power Terminal Locations – Separate Rectifier Feed 4-11................................................

Figure 4‐8. UPS Power Terminal Detail AA – Separate Rectifier Feed 4-12................................................

Figure 4‐9. UPM Rectifier Input Power Terminal Block Detail 4-12......................................................

Figure 4‐10. UPS Power Terminal Detail BB – Common Battery 4-14....................................................

Figure 4‐11. UPS Power Terminal Detail BB – Separate Battery 4-15....................................................

Figure 4‐12. Interface Terminal Locations 4-17....................................................................

Figure 4‐13. Interface Terminal Detail 4-19......................................................................

Figure 4‐14. Typical Alarm Relay Connection 4-19.................................................................

Figure 4‐15. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4-20.............................................

Figure 4‐16. Typical Battery Interface Connection 4-22..............................................................

Figure 4‐17. Typical Battery Interface Connection – Separate Battery System 4-23..........................................

Figure 4‐18. X-Slot Communication Bays 4-24....................................................................

Figure 4‐19. REPO Switch 4-25...............................................................................

Figure 4‐20. Normally-Open REPO Switch Wiring 4-26..............................................................

Figure 4‐21. Normally‐Closed REPO Switch Wiring 4-27.............................................................

Figure 4‐22. Normally‐Closed and Normally‐Open REPO Switch Wiring 4-27...............................................

Figure 5‐1. Powerware Hot Sync CAN Bridge Card 5-2.............................................................

Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections 5-3....................................................

Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring 5-5...................................

Figure 5‐4. Distributed Bypass System UPS CAN Wiring without MOBs 5-5..............................................

Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs 5-6...................................................

Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs 5-7......................................................

Figure 5‐7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations 5-10....................................

Figure 5‐8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring 5-10......................

Figure 5‐9. J1, J2, J3, and J4 15-Pin D-Sub Connectors 5-12..........................................................

Figure 5‐10. Supervisory Contact Module II Terminal Location 5-13.....................................................

Figure 5‐11. Supervisory Contact Module II TB2 5-14...............................................................

Figure 5‐12. Remote Monitor Panel II Dimensions 5-15..............................................................

Figure 5‐13. Relay Interface Module II Dimensions 5-16.............................................................

Figure 5‐14. Supervisory Contact Module II Dimensions 5-17.........................................................

Figure 6‐1. Main Elements of the UPS System 6-1................................................................

Figure 6‐2. Path of Current Through the UPS in Online Mode 6-3......................................................

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