Ecom SHL 100-EX User manual

Bedienungsanleitung
Operating Instructions
Notice d‘utilisation
Gebruiksaanwijzing
Istruzioni per l‘uso
Instrucciones de uso
Manual de instruçoes
Bruksanvisning
SHL 100-Ex

18
Application
The portable lamp of line SHL 100-Ex are explosion-proof and electrical equipment and serve for
illumination of shops and offices of a factory and storages in areas of zone 1 and 2. where there
is a danger of explosion. They can be used inside or outside.
Purpose of these instructions
When working in hazardous areas, the safety of personnel and plant depends on complying with
safety regulations.
Assembly and maintenance staffs working on such plant therefore have a particular responsibility.
They require precise knowledge of the applicable standards and regulations.
These instructions summarise the most important safety measures. They supplement the corre-
sponding regulations, which the staff responsible must study.
Safety instructions
l
Observe the following during operation of the portable lamp:
Use hand lamp only for their intended purpose.
Incorrect or impermissible use invalidates our warranty provision.
Conversions and modifications on the portable lamp, which would impair explosion protection,
are not permitted.
Operate the portable lamp only if it is clean and not damaged.
When installing and operating and when in use, cognisance must be taken of the following:
• the equipment safety legislation
• the national safety regulations
• the national accident prevention regulations
• the national installation regulations
• the generally recognised technical regulations
• the safety guidelines in these operating instructions
• the characteristic values on the rating and data plates
• the test certificates and the special conditions outlined in them
Damage may eliminate the explosion protection.

19
1. Conformity with standards
The explosion-protected portable lamp SHL 100-Ex is produced in accordance with the latest
state of the art. It was developed, manufactured and tested in accordance with EN 29001 (ISO
9001).
The regulations and standards it complies with include:
EC-Directive 94/9
EN 50014, 50019, 50020
EN 50281-1-1
DIN 14642 (fire brigade)
89/336/EEC “Electromagnetic compatibility“
This potable lamp is approved for use in potentially explosive location (zones 1 and 2) in accor-
dance with IEC 60079-10.
A) PORTABLE LAMP SHL 100-Ex
2. Technical data
Ex-protection: II 2G EEx ib IIC T4 zone 1 and 2
Test certificate:
Zone 1 and 2: BVS 07 ATEX E 005
Conformity: 00102 according to 94/9/EC
Housing material: polyamide, impact resistant
Protection rating: IP 65 (EN 60 529)
Push button (function): ON-BLINKING-OFF
Luminous function: Continuous or blink light of the main lamp
Lamps:
Main lamp: xenon lamp
4,0 V, 3,2 W (BA 15d)
Economy lamp: incandescent lamp
4,0 V, 1,1 W (BA 9s)
Luminous intensity: >12.000 cd
22.000 cd with point light
Flash duration: approx. 3,5 hours

20
Battery: Lead-gel-accumulator,
mainte-nance-free
Attention: With distribution of the
portable lamp the positive
terminal of the battery is not connected!
Operating temperature: -20 °C...+50 °C
External fuse: 1 A (explosion-proof)
Dimensioned drawings (all dimensions in mm)
Portable lamp SHL 100-Ex with charging adapter
Portable lamp SHL 100-Ex

21
3. Function/operating
Note: Position number in () see sketches on page 25-26.
Activate portable lamp
Please plug positive pole onto the ac-cumulator!!
For that open the housing:
• Unscrew 3 Torx screws on the left and right at the case and on the bottom (5).
• Extract back panel (18) from the case.
• Plug positive pole (14) onto the termi-nal lug.
• Re-close the case and screw it up
Operation
The portable lamp can be switched on and off by the push-button key (10) installed in the lamp
head.
Switching steps: ON-Flashing-OFF
Focusing
The main lamp can be very simply focused from outside (9) on point light and wide-spread light.
Lamp monitoring
a) Incandescent filament breakage check outside of charging set: In case of defec-tive main lamp
there will be an auto-matic change-over to economy lamp.
b) Incandescent filament breakage check in parked charging set: Defective condi-tion will be
indicated by flashing of a LED at the charging chair.
c) Setting in and removing the portable lamp into and/or from the charging chair there will be a
short flashing of main and economy lamp as a visual inspection of lamp function.
Charging condition display (7)
Charging condition of battery will be indi-cated by 5 luminous diodes.
Capacity of battery Colour of luminous diode Note
> 75 % green ¢¢¢¢¢
> 50 % green ¢¢¢¢
> 25 % green ¢¢¢
< 25 % yellow ¢¢ Charging desired
< 10 % red ¢Charging urgent
9Total discharge g repeated flashing of
LED

22
Total discharge protection
In case of almost discharged battery (dis-play yellow/red) automatic change-over from main to
economy lamp.
Residual luminosity period: about 1 h
Note: When LED’s are flashing the total discharge of battery is come up to
(Avoid that by all means!).
Network-automatic contactor function (emergency lamp function) –ON-
Should the line supply voltage is failing in the charging set during the charging the main lamp of
portable lamp will light up until the line supply voltage is coming back or the discharging limit of
battery is reached.
Only possible with charging set SHL 100-Ex!
A bridge b/c (22) is set onto the printed card, which ensures that emergency lamp function –
delivering condition.
Network-automatic contactor function –OFF-
If a emergency lamp function is not desi-red, e.g. in case of installation into motor vehicles with 12
V/24 V, the bridge (22) must be put onto the pins a/b. Including the following function:
a) no network-automatic contactor function
b) In case of abating of vehicle battery the charging operation will be interrupted by tension
regulation. So the battery of mo-tor vehicle will be preserved. Cut-off tensions at 11.7 V
or 23 V.
Operation „Plug into a different socket of bridge“ see illustrations on page 26.
1. Unscrew 3 Torx screws on the left and right at the housing and on the bottom (5).
2. Draw the back panel of casing (18) from the headlamp casing.
3. Bridge (22) on the electronic plate (21) is situated on b/c.
Draw the bridge off and pin it up on a/b.
4. Close and screw down the casing.
Attention: Take care of a good sealing (protection provided by enclosures)!
Is the sealing still okay?

23
Head of lamp
It can be tipped ahead by 20° and back-wards by 90°. At the light outlet frame are guiding grooves
(1) for the pick-up of a C-washer (lens of the headlight).
Lenses
The lens is added to the portable lamp. It can always be carried along in the pocket (2). Coloured
lens of the headlight will be possible if required.
Belt hook
At the back of head of lamp a stable belt hook of high-grade steel can be installed (11). It makes
possible the hanging up of the portable lamp into the belt; a carabine swivel can be also hung up
by a ring eye-let.
Plug-in sign
The plug-in sign (3) can be engraved. These signs can be bought later, too. The sign is interchan-
geable with a brass sign.
4. Charging
The charging must be executed only with the ecom instruments charging set SHL 100-Ex. It is
charged optimally and in due form by the I/U charging characteristic line prescribed for lead-gel
accumulators.
Other charging sets could damage the battery, so explosion proofness of port-able lamp
is endangered or/and abol-ished.
The battery should be charged at tempera-tures over 0 °C. Charging duration about 12 hours.
Contact to the charging set is made by 3 naked contact pins (6) at the back of port-able lamp
– please keep visible end faces clean.
The portable lamp is not charged on delivery.
5. Repair and Maintenance
Maintenance work at wearing parts must be executed only by authorised and prop-erly trained
staff.
In order to ensure the blameless working of the portable lamp only original spare parts given in
the spare part list are replaced.
Damages at the casing or at the electricity endanger the explosion-proofness and require repair
in the plant.

24
l
The portable lamp must not be opened in the potentially explosive zone!
5.1 Replacement of battery
For that see illustrations on page 26.
1. Unscrew 3 Torx screws on the left and right at the housing and on the bottom (5).
2 Draw the back panel of casing (18) from the headlamp casing.
3. Release plug-in cable lugs + and – at the battery (14) (15).
4. Draw out old battery (23) from the cas-ing and push in the new one.
5. Contact the new battery b) with cable connections (14) red = + positive pole and (15) black =
- negative pole.
Do not confound the connections!
6. Close and screw up the casing.
Attention:
a) Take care of a good sealing (protec-tion provided by enclosures)!
Is the sealing still okay?
b) Insert absolutely an original ecom instruments-battery-pack. Other batteries are
not allowed and abolish the explosion proofness!
Remember environmental protection!
Used batteries must be disposed of in accordance with environmental require-ments. If this is
not possible we take them back and have the battery cells recycled correctly and completely, i.e.
potentially pollutive materials are recovered and used for the production of new battery cells.
5.2 Replacement of lamp
For that see illustrations on page 26.
1. Release and draw out the red inset (19) at the head of lamp by removing of Torx-screw
*TX10* (8)
2. Main and economy lamp (13) and (12) are easily accessible and be removed by pressing
and rotating.
3. Re-insert lamps and inset (19) in re-versed order.
Attention:
a) Touch new filament lamps only with a protective rag!
b) At the inset (19) take care that the locating studs engage properly at the top of the head
of lamp and that the sealing of the complete part is okay. Do not crush lines in
closing!

25
5.3 External fuse
For that see illustrations on page 26.
1. Unscrew 3 Torx screws on the left and right at the housing and on the bottom (5).
2. Draw the back panel of casing (18) from the headlamp casing.
3. Disconnect coupler plugs (17) (Press locking hook and separate coupler plugs).
4. Release battery contact (14) positive pole, too.
5. Draw out external fuse (16) from the guiding. Insert and contact the new ex-ternal fuse
ET002095 in re-versed order.
6. Close and screw up the casing
Attention: Observe a good sealing (protection provided by enclosures!).
Is the sealing still okay?
Illustrations

26
Plug the positive pole (+) (14) preoperational!

27
B) CHARGING ADAPTER SHL 100-Ex
6. Technical data
Housing material: polyamide, black
Protection rating: IP 20
Protection class: II
Nominal voltage: 12 V/24 V DC and 230 V AC
Charging current: 0,55 A
I/U characteristic
Charging time: approx. 12 hours
LED display
LED 1: green, alive
LED 2: green, charging current is existing
(portable searchlight is park-ing in the charging set)
If the portable hand lamp indicates errors, e.g. broken filament gLED 2 is flashing – charging
current is still flowing.
Charging contacts
Charging contacts: Keep the three metallic spring mounted charging contacts bright – in order to
make sure a proper bonding.
Mains fuse:
12 V/24 V: T 2 A (inert)
230 V: T 315 mA (inert)
Mains leads:
12 V/24 V: jack connector and 2 free
cable ends, 2 m long
230 V: double-pole connector plug and Euro connector,
2 m long
Mounting: Wall installation (see dimen-sioned drawing)
Function: Parking and charging portable searchlight on the
charging set
Automatic charging bonding

28
Note:
1. Charging set for operation in dry rooms
2. Charging set is not suitable for the use in potentially explosive zones.
3. Charging set has to be fixed – wall installation (see dimensioned drawing)!
Dimensioned drawings (all dimensions in mm)

29
7. Mounting
Note: Position number in () see sketches on page 30.
Charging adapter SHL 100-Ex is as-signed for wall installation. Fixing dimen-sions please see
dimensioned drawing.
Pay attention to an assembly without voltage! Bruises/dents of wall surface must be levelled up
by distance plates.
The closed charging set can be fitted from front with 4 fastening screws M4.
The charging adapter is not explosion-proof, so install it always out of ex-area.
Charge the portable lamp always out of ex-area!
8. Function/operation
Connect charging adapter to the supply network by the charging cable. 230 V charg-ing cable
with the socket (16). 12 V/24 V charging cable with socket (15).
Press portable lamp on floor space with the 2 naps (6) and into the holding webs (3). Portable
searchlight will be automatically contacted and charged by the contact pins (5).
LED display
1. LED (1), green, network tension exists.
2. LED (2), green, charging current exists (portable searchlight is parking in the charging set).
If the portable searchlight indicates errors, e.g. broken filament gLED 2 is flashing – charging
current is still flowing
The charging adapter itself is not explosion-proof, so installation and charging on principle not in
potentially explosive areas!
The temperature must be more than 0 °C when charging is executed.
9. Repair an maintenance
The charging set must not be modified or changed. Only the authorized personnel are allowed to
execute repairs.
Please use only original spare parts of ecom instruments Company.

30
9.1 Replacement of fuse
Only an electric specialist or/and the manufacturer is permitted to execute that (in case of
replacement of fuse there will have to be a soldering).
See for those illustrations on page 30 / 31.
Replacing the fuse proceed as following:
1. Unplug mains plug
2. Unscrew charging adapter from the wall
3. Remove back panel (7) by releasing the Torx screws *TX10* (8)
4. Pull out the electronic board (11)
5. Check and replace fuse T 315 mA/230 V (12) and/or T 2 A/12 V/24 V (13)
6. Close in reverse order
Note:
a) Pay attention to the diodes (1) (2) push-ing in the board. Bent? gAdjust!
b) Put in back panel with the fixing hooks (10) into the openings (9) and then push back and
screw up the back panel.
Illustrations

31
Illustrations

32
10. Disposal
Old electrical equipment and „historic“ old electrical equipment from ecom instruments GmbH will
be disposal obligation and disposed of at no cost in accordance with the EC Directive 2002/96/EC
and the German Electrical and Electronic Equipment law of 16/03/2005. The costs of the transport
of the equipment to ecom instruments GmbH are borne by the sender.
If you have any queries, we will be happy to deal with them.
Please contact the ecom instruments dealership responsible for your area.
11. Warranty and liability
Under the general terms and conditions of business, ecom instruments GmbH offers a two-year
warranty for functioning and materials for this product when used under the specified operating
and maintenance conditions. This does not apply to wearing parts (such as rechargeable batteries
and LEDs).
This warranty does not extend to products that have been used improperly, altered, neglected,
damaged by accident or subjected to abnormal operating conditions or improper handling.
In the event of a warranty claim, the faulty device should be returned. We reserve the right to
re-calibrate, repair or replace the device.
The above warranty terms represent the sole rights of the purchaser to compensation and
apply exclusively and in place of all other contractual or statutory warranty obligations. ecom
instruments GmbH does not accept liability for specific, direct, indirect, incidental or consequen-
tial damages or losses, regardless of whether they are caused by breach of warranty, lawful or
unlawful actions, actions in good faith or other actions.
If in certain countries the restriction of statutory warranty and the exclusion or restriction of inci-
dental or consequential damages is unlawful, then it may be possible that the above restrictions
and exclusions do not apply for all purchasers. If any clause in these warranty terms is found to be
invalid or unenforceable by a competent court, then such a judgement shall not affect the validity
or enforceability of any other clause contained in these warranty terms.

33
12. EC-type examination certificate

34

Communication
Torches/Flashlights
Mobile Computing
Measuring & Calibration
Kommunikation
Mobile Computing
Portable Handlampen
Mess- & Kalibriertechnik
ecom instruments GmbH · Industriestr. 2 · 97959 Assamstadt · Germany
Tel.: + 49 (0) 62 94 / 42 24 0 · Fax: + 49 (0) 62 94 / 42 24 90
E-Mail: [email protected] · www.ecom-ex.com
PA000269
2092AL01 A00 04/07
WEEE-Reg.-Nr. DE 934 99306
Vorbehaltserklärung:
Wir, die ecom instruments GmbH, behalten uns Änderungen vor. Änderungen, Irrtümer und Druckfehler begründen
keinen Anspruch auf Schadensersatz. Die Vervielfältigung, Verbreitung sowie Reproduktion dieses Werkes oder
Auszügen davon ist nur mit einer schriftlichen Genehmigung der ecom instruments GmbH Assamstadt möglich.
Copyright© 2007 ecom instruments GmbH.
Alle Rechte vorbehalten.
Statement of reservation:
We, ecom instruments GmbH, reserve the right to make changes. Changes, mistakes and printing errors do not
justify claims for damages. Copying, publishing or reproduction of this document or extracts from it are
only allowed with the written permission of ecom instruments GmbH Assamstadt.
Copyright©2007 ecom instruments GmbH
All rights reserved.