ECOSTAR ECO 1.0 Installation guide

19.10.2018 Rev. 07 www.ecostar.com.tr
SQUARE BODYMONOBLOCKLIGHTOIL
BURNERS INSTALLATION, OPERATINGAND
MAINTENANCE MANUAL
ONE STAGEANDTWO-STAGEOPERATION
ECO1.0
ECO2.0
ECO30.0

19.10.2018 Rev. 07 1
DEAR USER,
ECOSTAR ECO1.0,ECO2.0,ECO30.0Square BodyLightOil burnersare
prepared and manufacturedaccordingtothe latest technical developments and safetyrules.
It is easyto use for ourcustomers.
We recommendthat you readthis manual andsafety warningsthoroughlybeforethe
useof the deviceinordertoensure safe, cost effective andenvironmental-friendly use.
Ifyou encounterany issuethat isnotexplainedclearly inthismanual or youcould
not understand,please contact withour service department.
We thank youforchoosingECOSTAR brand.
EcostarLight Oil Burners aremanufacturedinaccordance withTS EN 267 standards.
This OperatingManualisanintegralpartof theburnerand must bemaintainedin a
plasticdossierand hungat a clearlyvisible placeinthe burnerroom.
TERMO ISI S STEMLER SAN.VET C.A.Ş.
EsentepeMah.MilangazCad. No:75 K:3
KartalMonumentoPlaza
Kartal/ STANBUL/TÜRK YE
Tel: [phone]
Fax:[phone]
www.ecostar.com.tr
e-mail:[e-mail]

19.10.2018 Rev. 07 2
CONTENTS
1. WARNINGS .......................................................................................................................................3
1.1. Warning Symbolsand Descriptions .............................................................................................3
1.2. General Safety Rules....................................................................................................................4
2. TERMS OFWARRANTY..................................................................................................................6
2.1. Out ofWarranty Conditions........................................................................................................6
3. BURNER’SGENERALFEATURES.................................................................................................7
3.1. Purposeof Use and Work Limits ofBurners................................................................................7
3.2. Code Key......................................................................................................................................7
3.3. Burner Components......................................................................................................................9
4. TECHNICAL DATA ........................................................................................................................11
4.1. Capacity Table...........................................................................................................................11
4.2. BackPressure-Capacity Diagrams.............................................................................................12
4.3. Burner Dimensions.....................................................................................................................15
4.4. FlameLength andDiameter.......................................................................................................15
4.5. NoiseLevel ................................................................................................................................15
5. BURNER HANDLING INFORMATION ........................................................................................16
6. INSTALLATION..............................................................................................................................17
6.1. Burner InstallationPicture..........................................................................................................17
6.2. Inreverse flamefrontmirror boilers..........................................................................................18
6.3. Incylindrical (straight flame) boilers.........................................................................................18
7. COMMISSIONING..........................................................................................................................19
7.1. Before Commissioning...............................................................................................................19
7.2. General Controls........................................................................................................................19
7.3. Combustion Adjustment.............................................................................................................20
7.4. Fuel Pumps.................................................................................................................................20
7.5. Servomotor Adjustment.............................................................................................................22
7.6. EmissionMeasurement ..............................................................................................................22
7.7. ProgramRelay............................................................................................................................23
7.8. LightOilBurner FuelRingLine................................................................................................24
8. MAINTENANCE..............................................................................................................................25
8.1. Weekly Maintenance..................................................................................................................25
8.2. MonthlyMaintenance.................................................................................................................25
8.3. Seasonal Maintenance................................................................................................................26
8.4. Installationand Disassembly Instructionsfor MaintenancePurposes........................................27
9. TROUBLESHOOTING....................................................................................................................29
10. PERIODICAL FLUEGASMEASUREMENTREPORT.............................................................30
11. AFTERSALES SERVICES..........................................................................................................31
12. NOTES..........................................................................................................................................32

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1. WARNINGS
1.1. WarningSymbolsandDescriptions
Symbols SymbolDescriptions
Important information and usefulhints.
Warning of danger to lifeor property.
Warningofelectrical voltage.
Product handling information.
Flametube adjustment
1stand 2nd Stageselection switch
Carry inanupright position.Fragile Item.Protectagainstwater.

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1.2. General Safety Rules
•All personnel engagedininstallation,disassembly,commissioning,operation,control,
maintenanceand repair should havereceived thenecessarytrainingandfullyreadand understood
thismanual.
•Nochangesthatmightdamage thesafety oftheburnerunit must be madeby persons and/or
organizations onthe burnerunit.
•All operation,commissioning and installation works (except for burningadjustment) should be
carried out when theburnerisnotoperating and afterdisconnecting the power supply.
Noncompliancewith theserules may lead to seriousbodilyinjuriesand even death by electrical
shocksoruncontrolled flameformation.
•Repairs concerned withsafety elementsshould becarriedout only bythemanufacturingcompany.
•The deviceshouldnever be usedbychildren,mentally handicapped and inexperienced persons.
•Children mustnot be allowed to playwith the device.
•Keep the deviceaway fromexplosiveand flammable materials.
•Devicemustintakeair,ventilation andair discharge holesmust not beclosed.
Do not store any inflammablematerialsinboiler room.
Wear hearingprotectorsifthereisnoiseinboiler room.
Incaseoffıreorother emergency;
Switchoff the mainswitch
Takeappropriate actions
Installburner firmly.Vibrationmaydamageburner oritscomponents.
Keep boiler doorsclosedwhilestartingburner and duringburner operation.