Edco CD-3 Assembly instructions
CD3,5,5H-I-0315
EQUIPMENT DEVELOPMENT CO., INC.
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone (301) 663-1600 • 1-800-638-3326
Fax (301) 663-1607 • 1-800-447-3326
Website: www.edcoinc.com
Email: [email protected]
EQUIPMENT DEVELOPMENT CO., INC.
Operator’s Instruction Manual
CD-3, CD-5 & CD-5H
EDCO Scabbler
CD-3
CD-5
CD-5H
CD3,5,5H-I-0215
Page 2
Page 2
EQUIPMENT DEVELOPMENT CO., INC.
AIR POWERED EQUIPMENT CONTINUED
READ AND UNDERSTAND THE OPERATOR’S INSTRUCTION MANUAL THOROUGHLY
BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT.
Death or serious injury could occur if this equipment is used improperly.
• When operating this equipment, the operator must wear ap-
proved job related safety attire. Eye and hearing protection
must be worn at all times while equipment is in use as sound
levels exceed 85 dBA. Steel toe safety shoes should be worn.
Head protection is required if work is performed overhead. Wear
proper dust mask based on material being removed.
• Use the correct size air hose for the tool, ½” diameter (min-
excess of 100 PSI pressure. The working pressure of this
tool is 80-90 PSI and should never be allowed to exceed 100
PSI.
• Limit the hose length to 30 feet (10 meters) maximum.
Note: The pressure drop of 1/2” diameter hose is
approximately 1 PSI per 90 linear feet.
• Limit the hose length to 30 feet (10 meters) maximum.
Note: The pressure drop of 3/8” diameter hose is
approximately 3 PSI per 90 linear feet.
afford an adequate supply of clean, dry air to this machine.
• Disconnect the air supply before performing
any maintenance on this machine. Use only
genuine EDCO parts with this equipment. Fail-
ure to do so may result in seriuos bodily injury or death.
• Replace any damaged parts immediately. Use only genuine
EDCO parts.
• Do NOT force the tool into the work. The hammering action of
the tool will perform the work for you. If the tool does not seem
verify proper air pressure and lubricator is functioning properly. If
if above suggestions do not remedy the problem call our customer
service department at 1-800-638-3326 for possible solutions and
trouble shooting.
SAFETY MESSAGES
Indicates an imminent hazard which, if not avoid-
ed, will result in death or serious injury.
Indicates an imminent hazard which, if not avoid-
ed, can result in death or serious injury.
Indicates hazards which, if not avoided, could
result in serious injury and or damage to the
equipment.
• Safety Instructions are proceeded by a graphic alert symbol
of DANGER, WARNING, or CAUTION.
AIR POWERED EQUIPMENT
DUST WARNING
• -
chine and then turn the hand lever on the air valve on.
• After turning the air valve hand lever off, the tool will continue
to operate for a few seconds. This is a normal result of stored up
pressuer in the machine casing being released gradually. Be sure
• Remove the air source from the machine when not in use.
• This equipment will create dust from the ma-
terial being removed. That dust may contain a
chemical known to the state of California to cause cancer and/or
birth defects or other reproductive harm. Check the chemical
properties of the materials to be removed.
• It is the operator’s responsibility to keep other
people (workers, pedestrains, bystanders, etc.)
away during operation. Block off the work area in all directions
with roping, safety netting, etc. for a safe distance. Failure to do
them to harmful dust and noise.
OPERATOR RESPONSIBILITIES
Some dust created by power sanding, sawing, grinding, drilling,
and other construction activities contains chemicals known to
cause cancer, birth defects, or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints, and
• Crystalline silica from bricks and concrete and
other masonry products.
Your risk of exposure to these chemicals varies depending on
how often you do this type of work. To reduce your risk: work in
a well ventilated area, use a dust control system, such as an
industrial-style vacuum, and wear approved personal safety
microscopic particles.
• Read and follow all safety decals and labels.
• Maintain a safe operating distance to other personnel.
• Be familiar with all aspects of the machine’s operation and
controls before applying power to the equipment.
• Use the correct accessory for the job being performed and
material being removed. Make sure accessories are mounted
correctly.
or alcohol, while taking medications that impair the senses or
reactions, or when excessively tired or under stress.
• Follow the instructions in the operator’s manual and exercise
caution.
• Comply with all local safety and health regulations as well as
EPA and OSHA regulations.
• Maintain a copy of the equipment’s operator’s manual with the
machine for reference at all times.
CD3,5,5H-I-0315
EQUIPMENT DEVELOPMENT CO., INC.
Page 3
HOW TO ORDER REPAIR PARTS
To ensure product safety and reliability, always use genu-
ine EDCO replacement parts when making repairs to the
equipment.
When ordering parts, please specify the MODEL and SERIAL
NUMBER of the machine as given on the NAMEPLATE. In
addition, give part number, description and quantity as listed
on the parts list.
Please note: Due to improvements and changes in the
equipment the illustrations shown may be different from the
actual machine.
Toll Free: Voice 1-800-638-3326 • Fax 1-800-447-3326
Figure 1
Table of Contents
Safety Guidelines
Operations
Maintenance Schedule
SMI Dust Warning
Notes
Limited Equipment Warranty
3
4-5
6-8
9-10
11
12-14
15
Model CD-3 Shown
Width
Height
Section Page Number
Length
SCABBLER SPECIFICATIONS
Model CD - 3 CD - 5 CD - 5H
Width 21 1/2” /
54.6cm
29 1/2”
74.9/ cm
32 1/2”
83/ cm
Height 38 1/2” /
97.8cm
40 3/4” /
103.5cm
40 3/4” /
103.5cm
Length 39” / 99cm 44” /
111.7cm
50” / 127cm
Weight 165 lbs /
74.8 kg
275 lbs /
124.7 kg
266 lbs /
130 kg
CD3,5,5H-I-0215
Page 4
As with all air powered equipment, care and attention must be exercised at all times during use, in
addition to ensuring that routine and preventative maintenance is carried out periodically to ensure
safe operation. Failure to carry out maintenance as necessary, including the replacement of parts
to correct standards could render this equipment unsafe.
• Keep your machine clean.
• Keep hoses clear.
• Replace any worn or damaged parts with genuine EDCO parts immediately.
• Regularly examine hoses for damage, such as cracking. If damage is found, replace the hose before further use.
• Do not use steam cleaners or pressure washers to clean the machine.
• Do not immerse in water for cleaning.
• Do not attempt machine maintenance or cleaning unless the air supply has been removed from the machine.
•
• Do not run the machine over the air supply hose during operation as a hazard may occur.
• Do not try to pull on the hose to disconnect the machine from the air supply.
Read and understand the Operator’s Instruction Manual,
before operating this equipment.
Death or serious injury can result if this machine is used improperly.
Safety warnings and guidelines do not by themselves eliminate danger.
They are not substitutes for proper accident prevention and good judgement.
Safety Guidelines
Breathing
Hazard
Eye
Hazard
Hearing
Hazard
CD3,5,5H-I-0315
EQUIPMENT DEVELOPMENT CO., INC.
Page 5
TUNGSTEN CARBIDE BITS
5 - POINT
Item no. 18810
General surface removal
Penetration up to 1/4 inch.
9 - POINT
Item no. 18820
Laitance removal
Fine scabbling
Anti-slip surfacing
Penetration to 1/8 inch.
Use 5-Point bits for general purpose
removal of concrete due to spalling,
blistering, excess surface material, or in
preparation of bonding new concrete
overlays. Depth of removal is generally
1/4” or more and is dependent on the
speed with which the unit is moved
across the surface.
The 9-Point bits achieve surface
removal of approximately 1/8”.
Creating an excellent bonding texture
for overlays of thin coats of polymer
concrete, epoxy or urethane. Also ideal
for producing slip-resistant surfaces for
Bits are easily and quickly changed or replaced. The uses listed above are merely suggested.
Use a hammer and punch to drive out the bit retaining pins. Remove the bits, replace and drive
***WARNING***
***WARNING***
“DO IT RIGHT” OR RISK SEVERE PERSONAL INJURY.
FOLLOW INSTRUCTIONS CAREFULLY
CD3,5,5H-I-0315
EQUIPMENT DEVELOPMENT CO., INC.
Page 6
Figure 2
Figure 1
Guide to Operation
Connect air supply hose to connector on machine.
Connect “WHIPCHEK” on machine to air supply hose.
Position yourself behind machine and turn lever to run
position and proceed to operate machine.
Connect industrial vacuum to port on machine.
Figure 3
View of underside of machine.
Dust skirt
Bits
Vacuum port
CD3,5,5H-I-0215
EQUIPMENT DEVELOPMENT CO., INC.
Page 7
INSTRUCTIONS FOR EDCO MODEL CD-5 & CD-3 SCABBLER
BEFORE STARTING OPERATION:
compressor output of 150 CFM @ 90 PSI or larger is recommended.
Also, check the level of the lubricator. The proper oil to use is one with a viscosity of 32
centi-strokes (ISO-32). For example, Citgo AW-32 hydraulic oil or Lubriplate HO-32 hydraulic oil.
Determine if the slab is structurally sound and safe. While your Scabbler delivers a
controlled impact and should not damage the base, care should be taken that the
slab is strong enough to withstand the impact of repeated hammering.
A slab less than 4 inches thick may crack under repeated hammering.
OPERATING MACHINE:
Before starting, this machine be sure to read and understand this entire operator’s manual. Hook
Do not exceed 60 feet of 3/4” hose.
Be sure to us a “whipchek” safety cable at this joint. Failure to do so could result in
serious bodily injury or death. Before supplying the air hose with air, ensure that the
operating valve on the console is in the “OFF” position.
To start operation, grasp handle bars and turn operating valve to the “ON”
position and pistons will start pounding the pavement. The machine will feel as though the
into the slab. The CD-3 or the CD-5 should be moved slowly in a side to side sweeping motion to
ensure a consistently uniform removal of material. The CD-5H should be moved in a forward &
reversed motion to work alongside the edge of a curb. As the machine is operating, it may become
necessary to adjust the hammering action. The addition of an air pressure regulator between the
pistons in the cylinder head may be adjusted from 0 PSI, minimum, to 90 PSI, maximum.
CD3,5,5H-I-0315
EQUIPMENT DEVELOPMENT CO., INC.
Page 8
Figure 4
Check oil level at this point and add if needed.
The air pressure should be regulated between 40 PSI and the maximum of 90 PSI depending on
how aggressive the machine needs to be to accomplish the job. During operation, it will be necessar
to periodically stop the machine and visually inspect the level of condensation (water) that might
accumulate in the water separator bowl located near your air supply (compressor). If the
accumulation of water exceeds the maximum level as marked on the bowl, it will be necessary to
drain the unit near your air supply. Check owners manual of your compressor on how to drain the
water separator.
In addition, during operation it will be necessary to maintain the correct amount of oil in the lubricator.
This oil in the lubricator is essential to the operating life of the components in the cylinder head. The
rusting of the surfaces. The adjustment is located under the cap with the red center as shown Figure
4, below follow manufacturers instructions for adjustment.
Turning the adjustment screw counter-clockwise will increase the oil drip rate and turning
adjustment screw clockwise will decrease the oil drip rate. The drip rate is set at the factory to 2.5.
to “see’” it. If oil starts to appear on the surface, then decrease the oil drip rate. Excess oil will
When work is complete, close the air compressor outlet valve and turn the operating
valve to the “ON” position to empty the high pressure air from the hose before disconnecting the
machine from the compressor. Be sure to disconnect the unit from the air source
when not in use.
CD3,5,5H-I-0215
EQUIPMENT DEVELOPMENT CO., INC.
Page 9
Machine will not operate.
Finish of work is unsatisfactory.
Dust level is unacceptable.
Work rate is too low.
TROUBLE SHOOTING GUIDE
FAULT POSSIBLE REMEDIES
Cylinders or valves clogged with dirt.
Valve not turned on.
Low oil level.
Strip and clean.
Check compressor output.
Turn on valve.
Add proper amount and grade of oil.
Replace with new or correct bits.
Moisten area to be machined with
water or utilize an industrial vacuum
system.
Check compressor output.
Check hose size.
Check clearance between piston,
cylinder and liner - (.006” Max.)
Incorrect or worn bits.
Operating environment.
Worn bits.
X
Repairs are to be preformed
by EDCO or by approved
EDCO repair technicians.
Read and follow all instruc-
tions in the Operator’s
Instruction Manual.
Maintenance Schedule
Before Operation
As Necessary
X
X
Inspect Entire
Machine
Inspect/Tighten
Hardware
Inspect Hoses
Check
Lubricator
X
Maintenance:
If the scabbler is to be stored or not used for extended periods of time it is recommended
that the following suggestions be followed:
(2) Fill lubricator with proper grade of oil (Figure 4).
Refer to page 10 (Figures 5 & 6) to complete the following.
(3) Remove top plate from cylinder block, remove top caps, and generously apply the proper oil to
top of pistons. Manually move the pistons up and down through their cycle several times to
ensure all surfaces are coated with oil. Generously oil the top of the cylinders. Reassemble the
machine taking care to ensure that the o-ring seals on the cylinder top caps are not damaged.
CD3,5,5H-I-0215
EQUIPMENT DEVELOPMENT CO., INC.
Page 10
(Figure 5) on right is piston detail for reference.
(Figure 6) below is detail of cylinder block and parts
description for maintenance purposes only.
Optional Slide Hammer for
removing bits from your Scabbler.
Figure 5
Figure 6
CD3,5,5H-I-0315
EQUIPMENT DEVELOPMENT CO., INC.
Page 11
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing
chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other
reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or
the composition of the tool being used, review the material safety data sheets and/or consult your employer, the manufac-
turers/suppliers, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California
and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity,
or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the rec-
ommendations of the manufacturers/suppliers, OSHA/NIOSH, and occupational and trade associations. Water should
be used for dust suppression when wet grinding/cutting/drilling is feasible. When the hazards from inhalation of dust,
mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by
NIOSH/MSHA for the material being used.
Grinding/cutting/drilling of masonry, concrete and other materials with silica in their composition may give off dust or mists
containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals
and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory
diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica
as a substance known to cause cancer. When grinding/cutting/drilling such materials, always follow the respiratory
precautions mentioned above.
SMI Dust and Silica Warning
CD3,5,5H-I-0315
EQUIPMENT DEVELOPMENT CO., INC.
Page 12
NOTES
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CD3,5,5H-I-0315
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NOTES
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CD3,5,5H-I-0315
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NOTES
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CD3,5,5H-I-0315
EQUIPMENT DEVELOPMENT CO., INC.
Page 15
LIMITED EQUIPMENT WARRANTY OF SALE – TERMS & CONDITIONS
Equipment Development Company, Inc. herein referred to as EDCO (Seller) warrants that
each new unit manufactured by EDCO to be free from defects in material and workmanship
in normal use and service for a period of (1) one year (except for the cutter drum assembly
on all model concrete/asphalt planes, in which case the warranty period shall be 90 days)
from date of shipment to the original retail or equipment rental center owner.
Accessories or equipment furnished and installed on the product by EDCO but manufactured by
others, including, but not limited to engines, motors,electrical components, transmissions etc., shall
carry the accessory manufacturers own warranty.
EDCO will, at its option, repair or replace, at the EDCO factory or at a point designated by
EDCO, any part which shall appear to the satisfaction of EDCO inspection to have been
defective in material or workmanship.
EDCO reserves the right to modify, alter and improve any part or parts
without incurring any obligation to replace any part or parts previously sold without such
modified, altered or improved part or parts.
This warranty is in lieu of and excludes all other warranties, expressed, implied, statutory,
or otherwise created under applicable law including, but not limited to the warranty of mer-
chantability and the warranty of fitness for a particular purpose in no event shall seller or
the manufacturer of the product be liable for special, incidental, or consequential damages,
including loss of profits, whether or not caused by or resulting from the negligence of seller
and/or the manufacturer of the product unless specifically provided herein. In addition, this
warranty shall not apply to any products or portions there of which have been subjected to
abuse, misuse, improper installation, maintenance, or operation, electrical failure or abnormal
conditions and to products which have been tampered with, altered, modified, repaired,
reworked by anyone not approved by seller or used in any manner inconsistent with the
provisions of the above or any instructions or specifications provided with or for the product
FORCE MAJEURE
Seller’s obligation hereunder are subject to, and Seller shall not be held responsible for, any
delay or failure to make delivery of all or any part of the Product due to labor difficulties,
fires, casualties, accidents, acts of the elements, acts of God, transportation difficulties,
delays by a common carrier, inability to obtain Product, materials or components or qualified
labor sufficient to timely perform part of or all of the obligations contained in these terms
and conditions, governmental regulations or actions, strikes, damage to or destruction in
whole or part of manufacturing plant, riots, terrorist attacks or incidents, civil commotions,
warlike conditions, flood , tidal waves, typhoon, hurricane, earthquake, lightning, explosion
or any other causes, contingencies or circumstances within or without the United States not
subject to the Seller’s control which prevent or hinder the manufacture or delivery of the
Products or make the fulfillment of these terms and conditions impracticable. In the event
of the occurrence of any of the foregoing, at the option of Seller, Seller shall be excused
from the performance under these Terms and Conditions, or the performance of the Seller
shall be correspondingly extended.
This document sets forth the terms and conditions pursuant to which the purchaser (“Pur-
chaser”) will purchase and Equipment Development Co.Inc. (“Seller”)will sell the products,
accessories, attachments (collectively the Products “) ordered by the Purchaser. These terms
and conditions shall govern and apply to the sale of Seller’s Products to Purchaser, regardless
of any terms and conditions appearing on any purchase order or other forms submitted by
Purchaser to Seller, or the inconsistency of any terms therein and herein.
1. PRICE
A ll p ri c e s s e t f o r th o n a ny p u r ch as e o r de r o r o t h er d o c um en t a r e F. O . B. S e ll er s f a ci l it y o r d i st r i bu ti o n
point, as may be determined by Seller (F.O.B.Point). All prices are exclusive of any and all taxes,
including, but not limited to, excise, sales, use, property or transportation taxes related to the sale or
use of the Products, now or hereafter imposed, together with all penalties and expenses. Purchaser
shall be responsible for collecting and/or paying any and all such taxes, whether or not they are
stated in any invoice for the Products. Unless otherwise specified herein, all prices are exclusive
of inland transportation, freight, insurance and other costs and expenses relating to the shipment
of the Products from the F.O.B. point to Purchaser’s facility. Any prepayment by Seller of freight
insurance and other costs shall be for the account of Purchaser and shall be repaid to Seller.
2. PAYMENT TERMS
Payment terms are as follows. 2% 10 days (to approved and qualified accounts). Net 30 days.
This is a cash discount for invoices paid within 10 days after the invoice date, regardless of
date of receipt of shipment. This is not a trade discount and will not be granted to accounts
that do not adhere to stated terms.
*All past due accounts are subject to a late payment fee of 1.5% per month or a maximum
allowed by law if different, along with the expenses incidental to collection including reason-
able attorney’s fees and costs.
*Seller reserves the right to hold shipments against past due accounts.
*Seller reserves the right to alter payment terms.
3. FREIGHT TERMS
A ll s hi p m en ts w il l b e m a d e F. O .B . s h ip p i ng p o i nt a s d e s ig n a te d i n t he s e Te r m s a n d C o n di t i on s ,
and title shall pass at the F.O.B. point. Delivery to the initial common carrier shall constitute
delivery to the Purchaser. Any claims for loss or damage during shipment are to be filed with
carrier by the Purchaser. Seller will not assume responsibility for the performance of the carrier.
Back orders will be shipped in the most practical fashion with charges consistent with our freight
policy established with the original order. UPS, FED EX, MAIL or shipments by other couriers
are subject to the same terms and conditions as outlined in paragraph #3”Freight Terms”.
4. DELIVERY, DAMAGES, SHORTAGES
Seller shall use reasonable efforts to attempt to cause the Products to be delivered as provided
for in these Terms & Conditions. Delivery to the initial common carrier shall constitute the delivery
to the Purchaser. Sellers responsibility, in so far as transportation risks are concerned ceases
upon the delivery of the Products in good condition to such carrier at the F.O.B. point and all the
Products shall be shipped at the Purchaser’s risk. Seller shall not be responsible or liable for any
loss of income and/or profits, or incidental, special, consequential damages resulting from Seller’s
delayed performance in shipment and delivery.
5. RETURN OF DEFECTIVE PRODUCTS
Defective or failed material shall be held at the Purchaser’s premises until authorization has
been granted by Seller to return or dispose of Products. Products that are to be returned
for final inspection must be returned Freight Prepaid in the most economical way. Credit
will be issued for material found to be defective upon Seller’s inspection based on prices
at time of purchase.
6. PRODUCTS ORDERED IN ERROR
Products may be returned, provided that claim is made and Seller is notified within 7 days
of receipt of Products, and the Products are in original buyer’s possession not more than
30 days prior to return, subject to Seller’s approval. If Products are accepted for return, they
must be Freight Prepaid and buyer will be charged a minimum of 15% restocking charge,
plus a charge back for outbound freight charges if the original order was shipped prepaid.
Returns are not accepted for any Products that are specifically manufactured to meet the
buyer’s requirement of either specifications or quantity.
AGREEMENTS
These Terms and Conditions constitute the entire agreement between Seller and Purchaser as it
relates to terms and conditions of sale, and supersedes any and all prior oral or written agreements,
correspondence, quotations or understandings heretofore in force between the parties relating to
the subject matter hereof. There are no agreements between Seller and Purchaser with respect
to the Product herein except those specifically set forth in and made part of these terms and
conditions. Any additional terms, conditions and/or prices are rejected by Seller.
These terms and conditions may be modified, cancelled or rescinded only by a written
agreement of both parties executed by their duly authorized agents.
USE ONLY GENUINE EDCO PARTS & ACCESSORIES
For your own safety, the safety of others and the life of your machine.
CD3,5,5H-I-0315
EQUIPMENT DEVELOPMENT CO., INC.
Page 16
E-SPTS-I-0809
SURFACE PREPARATION, RESTORATION, PROFESSIONAL
SAWING EQUIPMENT & HAND HELD TOOLS
100 THOMAS JOHNSON DRIVE, FREDERICK, MD 21702
PHONE: 800-638-3326 OR 301-663-1600
Fax: 800-447-3326 or 301-663-1607
Email: [email protected]
Website: edcoinc.com
Patents Pending & Issued
Created 2009
Printed in USA ©2015
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