Xantrex PROWATT SW SW 1000 User manual

TM
TM
Sine Wave Inverter
Owner’s Guide
REMOTE
FAULT
POWER
PROwatt SW 600 shown.
PROwatt SW 600
PROwatt SW 1000
PROwatt SW 2000
PROWatt SW Inverter NA.book Page 1 Tuesday, September 14, 2010 2:29 PM

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975-0529-01-01 i
Trademarks
Xantrex, PROwatt, and Smart choice for power are trademarks of Schneider
Electric Services International sprl, registered in the U.S. and other countries. Other
trademarks, registered trademarks, and product names are the property of their
respective owners and are used herein for identification purposes only.
Notice of Copyright
Xantrex PROwatt™ SW Sine Wave Inverter Owner’s Guide © September 2010
Xantrex Technology USA Inc. All rights reserved. No part of this document may be
reproduced in any form or disclosed to third parties without the express written
consent of: Xantrex Technology USA Inc., 541 Roske Drive, Suite A, Elkhart,
Indiana, USA. Xantrex Technology USA Inc. reserves the right to revise this
document and to periodically make changes to the content hereof without obligation
or organization of such revisions or changes unless required to do so by prior
arrangement.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY USA INC. (“XANTREX”)
(A)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(B)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE
OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY
AT THE USER’SRISK; AND
(C)REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE
ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE
ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Date and Revision
September 2010 Rev C
Document Part Number
975-0529-01-01
Product Numbers
PROwatt SW 600: 806-1206
PROwatt SW 1000: 806-1210
PROwatt SW 2000: 806-1220
Contact Information
Telephone: [phone] (toll free North America)
Fax: [phone] (toll free North America)
Email: [email protected]
Web: www.xantrex.com
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ii PROwatt SW Sine Wave Inverter Owner’s Guide
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and
procedures for operating, installing, maintaining, and
troubleshooting the PROwatt™ SW Sine Wave Inverter.
Scope
The Guide provides safety guidelines, as well as information about
operating, installing, and troubleshooting the inverter. It does not
provide details about particular brands of batteries. You need to
consult individual battery manufacturers for this information.
Xantrex recommends that installation should be handled by
qualified installers including licensed technicians and electricians.
Qualified installers have knowledge and experience in installing
electrical equipment, knowledge of the applicable installation
codes, and awareness of the hazards involved in performing
electrical work and how to reduce those hazards.
Audience
The Guide is intended for users and operators of the PROwatt™ SW
Sine Wave Inverter.
Conventions Used
The following conventions are used in this guide.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions will result in death or
serious injury.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can result in death or serio
u
injury.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can result in minor or
moderate injury.
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975-0529-01-01 iii
Related Information
You can find more information about Xantrex Technology USA
Inc. as well as its products and services at www.xantrex.com.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can damage the unit and/or
damage other equipment.
IMPORTANT: These notes describe things which are important for
you to know, however, they are not as serious as a danger, warning,
or caution.
The product marking on the left when found imprinted
on electrical and electronic units and appliances means
that you are to refer to this guide for cautions and
warnings.
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iv PROwatt SW Sine Wave Inverter Owner’s Guide
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS OWNER’SGUIDE FOR FUTURE
REFERENCE.
This chapter contains important safety instructions for the
PROwatt™ SW Sine Wave Inverter.
Before using the PROwatt™ SW Sine Wave Inverter, READ ALL
instructions and cautionary markings on or provided with the
PROwatt™ SW Sine Wave Inverter, the batteries, and all
appropriate sections of this guide.
NOTE: Turning off the inverter using the power switch button will
not reduce an electrical shock hazard.
ELECTRICAL SHOCK HAZARD
• Do not expose the PROwatt SW Inverter to rain, snow, spray,
or bilge water.
• Do not operate the inverter if it has received a sharp blow,
been dropped, has cracks or openings in the enclosure
including if the fuse cover has been lost, damaged, or will not
close, or otherwise damaged in any other way.
• Do not disassemble the inverter. Internal capacitors remain
charged after all power is disconnected.
• Disconnect DC power from the inverter before attempting any
maintenance or cleaning or working on any circuits connected
to the battery charger. See note below.
• Do not operate the inverter with damaged or substandard
wiring. Make sure that all wiring is in good condition and is
not undersized.
Failure to follow these instructions will result in death or
serious injury.
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975-0529-01-01 v
Precautions When Working With Batteries
NOTES:
1. Locate the PROwatt™ SW Sine Wave Inverter unit away from
batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close
enough to come to your aid when you work near a lead-acid
battery.
3. Always have plenty of fresh water and soap nearby in case
battery acid contacts skin, clothing, or eyes.
4. If battery acid contacts skin or clothing, wash immediately with
soap and water. If acid enters your eye, immediately flood it
with running cold water for at least twenty minutes and get
medical attention immediately.
5. Use extra caution to reduce the risk or dropping a metal tool on
the battery. It could spark or short circuit the battery or other
electrical parts and could cause an explosion.
6. Batteries can produce a short circuit current high enough to
weld a ring or metal bracelet or the like to the battery terminal,
causing a severe burn.
7. When removing a battery, always remove the negative terminal
from the battery first for systems with grounded negative. If it
is grounded positive, remove the positive terminal first. Make
sure all loads connected to the battery and all accessories are
off so you don’t cause an arc.
8. This inverter contains components which tend to produce arcs
or sparks. Other locations that require ignition-protected
equipment include any space containing gasoline-powered
machinery, fuel tanks, as well as joints, fittings, or other
connections between components of the fuel system.
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLO-
SION FROM VENTED GASES HAZARDS
• Always wear proper, non-absorbent gloves, complete eye
protection, and clothing protection. Avoid touching your eyes
and wiping your forehead while working near batteries. See
note #4.
• Remove all personal metal items, like rings, bracelets, and
watches when working with batteries. See notes #5 and #6.
• Never smoke or allow a spark or flame near the engine or
batteries.
• Do not operate the the inverter in compartments containing
batteries or flammable materials, or in locations that require
ignition-protected equipment. See note #8.
Failure to follow these instructions can result in death or serio
u
injury.
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975-0529-01-01 vi
FCC Statement
WARNING
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference and
(2) this device must accept any interference received,
including interference that might cause undesired
operation.
NOTE: This equipment has been tested and found to
comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against
harmful interference when the equipment is operated in a
commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction
manual, may cause harmful interference to radio
communications. Operation of this equipment in a
residential area is likely to cause harmful interference in
which case the user will be required to correct the
interference at his own expense.
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Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Warranty and Return Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Contents
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975-0529-01-01 1
Introduction
Thank you for purchasing the PROwatt™ SW Sine Wave Inverter.
The PROwatt SW Inverter is a high quality, true sine wave output
inverter. It is designed to operate AC loads as if these loads were
operating from grid/utility supplied power in household AC outlets.
To get the most out of your PROwatt™ SW Sine Wave Inverter,
carefully read and follow the instructions in this guide.
PROwatt SW Inverter Series
There are three PROwatt SW Inverter models in the series namely:
• PROwatt SW 600,
• PROwatt SW 1000, and
• PROwatt SW 2000.
This Guide contains information about all three models. Unless
specified by the model name, all features, functions, and instruc-
tions will pertain to all models. All the models of the inverter will be
referred to collectively as PROwatt SW Inverter.
Quality Power
The PROwatt SW Inverter is a professional-quality, mid-range
inverter designed to handle a variety of applications including
compact microwaves, TVs, VCRs, coffee makers, and small power
tools.
• The PROwatt SW Inverter provides optimal continuous power,
making it ideal for large single loads, intermittent loads, or
multiple smaller loads.
• The inverter’s high surge capability lets you handle many hard-
to-start loads, including large TVs, refrigerators, and freezers.
• The unit’s low standby battery demand means you don’t have
to worry about excessive drain on your battery if you leave the
inverter on for a few days. When the inverter is on but no power
is being supplied to a load, the inverter draws less than 800 mA
from the battery.
Model Continuous Surge Power
PROwatt SW 600 540 watts 1200 watts
PROwatt SW 1000 900 watts 2000 watts
PROwatt SW 2000 1800 watts 3000 watts
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2 PROwatt SW Sine Wave Inverter Owner’s Guide
Introduction
Ease of Use
Superior features and rugged durability have been combined with
ease of use:
• The unit is compact, light weight, and easy to install.
• You can power loads directly from the dual GFCI-protected
AC receptacles on the front panel.
• Easy-to-read digital display on the front panel lets you monitor
system performance at a glance.
• The optional PROwatt Remote Panel lets you control the
inverter from a convenient location—up to 25 feet (7.6 m)
away—while the inverter itself is mounted out of sight and
close to the batteries.
• A convenient USB port powers most modern electronic
products.
Comprehensive Protection
The PROwatt SW Inverter is equipped with the following protection
features:
GFCI protection De-energizes the AC circuits and thereby
protects the user from electric shock if a ground
fault occurs.
Low battery voltage
alarm
Alerts you if the battery has become discharged
to 11 V or lower.
Low battery voltage
shutdown
Automatically shuts the inverter down if the
battery voltage drops below 10.5 V. This feature
protects the battery from being completely
discharged. Within five minutes after
shutdown, the unit recovers automatically once
the battery voltage reaches above 11.5 Vdc.
After five minutes, the unit turns itself off.
High battery voltage
shutdown
Shuts the inverter down automatically if the
input voltage rises to more than 15.5 V. Within
five minutes after shutdown, the unit recovers
automatically once the battery voltage falls
below 15.5 Vdc. After five minutes, the unit
turns itself off.
AC output overload
shutdown
Shuts the unit down automatically if a short
circuit occurs or if the loads attached to the
inverter exceed the operating limits.
Over temperature
shutdown
Turns the inverter off if its temperature rises
above an acceptable level. Within five minutes
after shutdown, the unit recovers automatically
once the temperature of the unit cools down.
After five minutes of operating in high
temperature, the unit turns itself off.
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975-0529-01-01 3
Features
The following information describes the main features of the
PROwatt SW Inverter. We recommend that you familiarize yourself
with these features before installing and operating the unit.
Materials List
Your PROwatt SW Inverter package includes these items:
• PROwatt SW Inverter unit,
• Owner’s Guide.
If any of these materials are missing or are unsatisfactory in any
way, please contact Customer Service (see “Contact Information”
on page i of this guide).
Optional Accessory
The PROwatt SW Inverter can also be installed with the PROwatt
Remote Panel that comes with a 25-foot (7.6 m) communications
cable (part number 808-9001).
In marine applications, Xantrex recommends the use of additional
drip protection such as drip shields (part number 808-1050). See
notes on page 8.
For ordering information, please contact Customer Service (see
“Contact Information” on page i of this guide). Please reference the
part number above when ordering.
Figure 1 PROwatt SW Inverter (PROwatt SW 600 shown)
REMOTE
FAUL
T
POWER
ventilation openings
Optional PROwatt Remote Panel (not shown)
Optional Drip Shields for marine applications (not shown)
Owner’s Guide
DC Input
AC Outlets
(GFCI-protected)Digital Display
Mounting flanges
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4 PROwatt SW Sine Wave Inverter Owner’s Guide
Features
Front Panel Details
Figure 2 PROwatt SW Inverter Front Panel (PROwatt SW 600 shown)
Feature Description
1Indicator LEDs
Green LED indicates that the unit is on and receiving
power. When a shutdown occurs due to an error
condition the Green LED remains on.
Red LED indicates an error or alarm condition.
2Digital Display
Shows input voltage (in volts), output power (in
kilowatts), and error code information.
REMOTE
FAULTPOWER
1
2
7
6
3
54
3Power Switch Button
Turns the inverter ON or OFF.
4Remote Switch Port
Use to connect the optional PROwatt Remote Panel
via a communications cable.
5USB Port
Powers and charges USB-enabled devices.
6GFCI-protected AC Outlets
Equipped with two AC outlets that are protected by a
standard Ground Fault Circuit Interruptor (GFCI)
device with reset and test buttons.
7Ventilation Holes
Allows internal heat to escape.
Feature Description
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975-0529-01-01 5
Features
Back Panel Details
Figure 3 PROwatt SW Inverter Back Panel (PROwatt SW 600 shown)
Feature Description
1Positive (+) DC Terminal
Accepts lug or ring connectors appropriate to the
cable size being used. See Table 1 : Voltage Drop
Per Foot of DC Cable on page 10 for
recommendations.
2Cooling Fan
Automatically turns on when internal temperature
reaches more than 122 °F (50 °C). It turns off when
the internal temperature falls below 122 °F (50 °C).
Serial No.
4
3
1
2
3Chassis Ground (GND) Terminal
4Negative (–) DC Terminal
Accepts lug or ring connectors appropriate to the
cable size being used. See Table 1 : Voltage Drop
Per Foot of DC Cable on page 10 for
recommendations.
Feature Description
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6 PROwatt SW Sine Wave Inverter Owner’s Guide
Installation
Guidelines
Follow all instructions from this guide and instructions including
safety guidelines from the battery manufacturer. Installing battery
cables require some electrical knowledge and local electrical codes.
Tools and Materials
• Adjustable wrench for fastening DC terminal bolts,
• Two battery cables (copper, appropriately sized according to
application) with connectors already crimped by the company
or store where you purchased the cables,
• Ground cable (copper, appropriately sized) for attaching to the
ground chassis,
• DC-rated fuses (and fuse holders),
• Screwdriver (flathead and Philips), power screwdriver, or
power drill for use in mounting the inverter,
• Mounting screws (4) size #10.
Basic Installation Steps
1. Determine battery capacity.
2. Determine a charging system.
3. Choose a location.
4. Mount the inverter.
5. Connect the chassis ground.
6. Connect the battery cables.
IMPROPER INSTALLATION BY AN UNQUALIFIED INSTALLER
If you do not have some electrical knowledge and knowledge of
local electrical codes or are not comfortable installing cables
yourself, use a qualified installer including a licensed technician
and electrician. Qualified installers have knowledge and
experience in installing electrical equipment, knowledge of the
applicable installation codes, and awareness of the hazards
involved in performing electrical work and how to reduce those
hazards.
Failure to follow these instructions can damage the unit and/or
damage other equipment.
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975-0529-01-01 7
Installation
Determine Battery Capacity
Battery type and battery size strongly affect the performance of the
PROwatt SW Inverter. Therefore, you need to identify the type of
loads your inverter will be powering and how much you will be
using them between charges. Once you know how much power you
will be using, you can determine how much battery capacity you
need. Xantrex recommends that you purchase as much battery
capacity as possible.
Determine A Charging System
The charging system must be appropriate for your particular
installation. A well-designed charging system will ensure that
power is available when you need it and that your batteries remain
in top condition. Inadequate charging will degrade system
performance and the wrong type of charger will reduce battery life.
For a list of Xantrex Battery Chargers, go to www.xantrex.com or
contact Customer Service (see “Contact Information” on page i of
this guide).
Choose A Location
Install the PROwatt SW Inverter in a location that meets the following
requirements:
RISK OF INVERTER DAMAGE
Connect only to a battery that has a nominal output of 12 volts.
Do not connect to 6-volt or 24-volt battery systems.
Failure to follow these instructions can damage the unit and/or
damage other equipment. Dry Do not allow water or other liquids to drop or
splash on the inverter.
Cool Ambient air temperature should be between
32 ºF and 104 º F (0 ºC and 40 º C)—the cooler
the better within this range.
Ventilated Allow at least 2 inches (5 cm) of clearance
around the inverter for air flow. Ensure that
ventilation openings on the DC end and the
bottom of the unit are not obstructed.
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8 PROwatt SW Sine Wave Inverter Owner’s Guide
Installation
NOTES:
When planning to install the PROwatt SW Inverter, be sure that you
consider the location and orientation carefully.
The inverter may be used in marine applications such as inside boat
compartments that are always dry and protected from prolonged and
sustained exposure to moisture and water. Even with the installation
of additional drip protection such as drip shields1, this will not
prevent the entry of dripping water when the inverter is installed in
outside areas of boats such as on the promenade or on the main and
weather decks.
Mount The Inverter
1. Select an appropriate mounting location and orientation. The
unit can be oriented in any way, such as:
• Horizontally on a vertical surface or
• On or under a horizontal surface.
2. Hold the inverter against the mounting surface and mark the
positions using the mounting flanges as guide.
3. Pilot-drill the four mounting holes.
4. Fasten the inverter to the mounting surface using corrosion-
resistant hardware sized #10.
Safe Do not install the inverter in the same
compartment as batteries or in any
compartment capable of storing flammable
liquids like gasoline.
Close to battery Do not use excessive DC cable lengths: they
increase wire resistance and reduce input
power.
Protected from
battery gases
Do not mount the inverter where it will be
exposed to gases produced by the batteries.
These gases are very corrosive and prolonged
exposure will damage the inverter.
1.Drip shields order part number 808-1050.
DC connections should NOT
point up or down.
REMOTE
FAULTPOWER
REMOTE
FAULTPOWER
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975-0529-01-01 9
Installation
Connect the Chassis Ground
The PROwatt SW Inverter has a screw terminal labeled CHASSIS
GND on the outside of the rear panel as shown in Figure 3,
“PROwatt SW Inverter Back Panel (PROwatt SW 600 shown)” on
page 5.
Follow the guidelines below to connect the inverter’s chassis to the
ground.
Grounding Locations
The chassis ground terminal must be connected to a grounding
point. The grounding point varies depending on where you install
the PROwatt SW Inverter. Follow the guidelines that correspond to
your type of installation.
Connect The Battery Cables
To operate safely and effectively, the PROwatt SW Inverter needs
proper DC cables and DC-rated fuse(s). Because the PROwatt SW
Inverter has low-voltage and high-current input, low-resistance
wiring between the battery and the inverter is essential to deliver the
maximum amount of usable energy to your load.
ELECTRICAL SHOCK HAZARD
Never operate the PROwatt SW Inverter without connecting it to
the ground.
Failure to follow these instructions will result in death or
serious injury.
Recreational
Vehicle
Connect the CHASSIS GND screw to the
vehicle’s chassis using a minimum 8 AWG
copper wirea(preferably with green/yellow
insulation).
Fixed Location Connect the CHASSIS GND screw to your
system’s DC grounding point using a minimum
6 AWG wirea. The system’s grounding point is
usually the AC service entrance grounding
point or a separate ground rod. For a solar PV
(photovoltaic) installation, this is usually the
same rod used to ground the PV array.
a.Xantrex recommends that the grounding conductor (grounding wire) should be the same wire
size as the DC cables.
IMPORTANT: Use of a qualified installer strongly recommended.
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10 PROwatt SW Sine Wave Inverter Owner’s Guide
Installation
Cabling Guidelines
Follow these guidelines and refer to Table 1 : Voltage Drop Per
Foot of DC Cable on page 10 to determine battery cable lengths.
• Use 4 AWG copper (90 ºC insulation rating) as the smallest
battery cable size. This will minimize the voltage drop between
the battery and the inverter. If the cables cause an excessive
voltage drop, the inverter may shut down when drawing higher
currents because the voltage at the inverter input drops below
10.5 volts.
• Keep all cables as short as possible, and ensure that each cable
between the inverter and the battery is no longer than 6 feet
(1.8 m).
• Have all wires and cables terminated with correct and
appropriately-sized connectors and have the connectors
crimped at the place of purchase.
• Do not use aluminum. It has about 1/3 more resistance than
copper cable of the same size, and it is difficult to make good,
low-resistance connections to aluminum wire.
Note: Xantrex recommends a size 0 cable with a maximum cable
length of 6 feet (1.8 m).
For example:
Note: Voltage Drop per foot = Current value × Resistance value
So for a 600 W inverter output with a DC cable of size 0, multiply
the maximum current of 60 A with 0.000100. The result is 0.00600
voltage drop per feet. If the cable is 6 feet long, the total voltage
drop is 0.00600 × 6 ( × 2) = 0.072. (Cable length multiplied by 2.)
So for a battery operating at 12.6 V at battery terminal the voltage at
the inverter terminal drops to 12.53 V.
Table 1 : Voltage Drop Per Foot of DC Cable
Inverter
Output (W) 600 1000 1500 3000
Current (A) 60 100 150 300
Wire
Size
(AWG)
Resistance
(ohms/ft)
@ 25 °C Voltage Drop per Foot
4 0.000253 0.0152 0.0253 0.0380 0.0759
3 0.000201 0.0121 0.0201 0.0302 0.0603
2 0.000159 0.0096 0.0159 0.0239 0.0477
1 0.000126 0.0076 0.0126 0.0189 0.0378
0 0.000100 0.0060 0.0100 0.0150 0.0300
2/0 0.000079 0.0048 0.0079 0.0119 0.0237
3/0 0.000063 0.0038 0.0063 0.0095 0.0189
4/0 0.000050 0.0030 0.0050 0.0075 0.0150
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