efacec EFAPOWER EV-QC45 User manual

ii
Copyright and trademarks
©2014 EFACEC. All rights reserved. This material is protected by the copyright laws of Portugal and other
countries. It may not be modified, reproduced or distributed without the prior, express written consent of
EFACEC. All other products or services mentioned are the trademarks, service marks, registered trademarks or
registered service marks of their respective owners.

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TABLE OF CONTENTS
1GENERAL PRODUCT DESCRIPTION ...............................................................................2
2GENERAL CHARACTERISTICS ........................................................................................3
2.1 TECHNICAL CHARACTERISTICS ...........................................................................................................3
2.2 STANDARDS...................................................................................................................................4
3PRODUCT PARTS PRESENTATION.................................................................................5
4IMPORTANT SAFETY INSTRUCTIONS ............................................................................6
5INSTALLATION.............................................................................................................7
5.1 ENVIRONMENTAL REQUIREMENTS .....................................................................................................7
5.1.1 Local Conditions ....................................................................................................................................................7
5.1.2 Site Verification and Inspection.............................................................................................................................8
5.2 SITE PREPARATION..........................................................................................................................9
5.2.1 Upstream Wiring Information...............................................................................................................................9
5.2.2 Surface Preparation ............................................................................................................................................10
5.2.3 Resources for Installation....................................................................................................................................10
5.2.4 Site Verification and Inspection...........................................................................................................................10
5.3 HANDLING AND PLACING .............................................................................................................. 11
5.3.1 Packaging............................................................................................................................................................11
5.3.2 Visual Inspection .................................................................................................................................................11
5.3.3 Handling..............................................................................................................................................................12
5.3.4 Placing.................................................................................................................................................................12
6START-UP..................................................................................................................16
6.1 VERIFICATION AND INSPECTION...................................................................................................... 16
6.2 SWITCH ON................................................................................................................................ 16
7USER MANUAL ..........................................................................................................20
7.1 OUTPUT CONNECTORS AND OUTLETS ............................................................................................. 20
7.1.1 CHAdeMO connector...........................................................................................................................................20
7.1.2 CCS connector......................................................................................................................................................20
7.1.3 AC connector .......................................................................................................................................................21
7.1.4 AC outlet..............................................................................................................................................................21
7.2 OPERATION ................................................................................................................................ 22
7.2.1 Options Interfaces ...............................................................................................................................................23
7.2.2 CHAdeMO Charging System Interfaces ...............................................................................................................24
7.2.3 Combined Charging System (CCS) Interfaces.......................................................................................................25
7.2.4 AC43 Charging System Interfaces .......................................................................................................................26
7.2.5 AC22 Charging System Interfaces .......................................................................................................................27
8MAINTENANCE MANUAL...........................................................................................28
8.1 POWER UP ERRORS ...................................................................................................................... 28
8.2 PREVENTIVE MAINTENANCE.......................................................................................................... 29
8.3 CHARGER /VEHICLE PROBLEMS..................................................................................................... 29

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The information presented in this guide is subject to change without previous notice.
The technical specifications indicated here do not constitute a contractual obligation.
No part of this document may be photocopied, reproduced or translated to other language without the written
consent from EFACEC.
In case of any doubt regarding a subject described in this manual, please contact us at:
Electronic Power Systems Unit
Rua Eng.º Frederico Ulrich - Apartado 3078
4471-907 MOREIRA MAIA - PORTUGAL
Tel: [phone] - Fax: [phone]
[email protected]
www.efacec.com
Electronic Power Systems Unit
Electronic Power Systems Unit
2725 Northwoods Parkway, Ste. B
Norcross, Georgia 30071 USA
Tel: [phone] - Fax: [phone]
[e-mail]
www.efacecusa.com

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1GENERAL PRODUCT DESCRIPTION
EFAPOWER EV-QC45 charging station is able to charge all electric vehicles compliant with CHAdeMO charging
system and Combined Charging System (CCS) standards.
Depending on the battery capacity, EFAPOWER EV-QC45 can charge properly equipped electric vehicles from
0% to 80% in roughly 30 minutes.
The battery charging state is displayed on the HMI and the
charging cycle finishes by itself or can be interrupted by user
command.
Optional AC outputs are available:
43kVA, 22kVA, 7kVA and 3kVA (Not in USA market).
EFAPOWER EV-QC45 is user friendly and safe. After user
identification, it only requires coupling the charger’s output plug
in the EV for automatic starting if all safety features are
accomplished.
Different configurations are available such as:
Power Cabinet Standalone - which is represented in this
installation and user manual - or
Kiosk with Power Cabinet –for a more personalized and
attractive user experience (for more information please contact
our commercial department).
EFAPOWER EV-QC45 has a means of measuring the output
energy that can be used for information and monitoring
purposes. It uses remote IP communication via GPRS, ADSL,
WIFI or any other to communicate business management
data and technical data.
The Quick Charger power electronics unique design results in top tier specifications for conductive DC fast
charging, such as high power output with an industry best power factor, THD and efficiency.
The Quick Charger is highly recommended for EV fleet bases, service stations, EV service workshops and public
EV infrastructure for fast charging.
EFAPOWER EV-QC45 codification and configurations are presented in chapter 3.
Figure 2 - EFAPOWER Kiosk
Figure 1 - EFAPOWER EV-QC45 STANDALONE

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2GENERAL CHARACTERISTICS
2.1 TECHNICAL CHARACTERISTICS
EFAPOWER EV-QC45 technical characteristics are indicated in the Table 1.
This unit is intended to have at least one DC output connection (CHAdeMO and/or CCS) and in addition can
have one of the two AC output
1
connections (AC43 or AC22).
Table 1 –EFAPOWER EV-QC45 Technical Characteristics
Specifications are subject to change, without prior notice.
In case of an AC output connection one of the following scenarios can be supplied:
AC and DC output connections can only charge one at a time:
In this case only the nominal current input referred above in Table 1 is needed.
AC and one DC output connections can charge simultaneous:
-For AC43: the total nominal current input needed is 136 A.
-For AC22: the total nominal current input needed is 105 A.
1
AC output not available for US market
Technical Data
CE
ETL
Nominal Input
Phases/Lines
3 phases + neutral + PE
Voltage
(400 ± 10%) V a.c.
(480 ± 10%) V a.c.
Current
73 A
64 A
Power
53kVA (@50kW peak power); 48kVA (@45kW)
Frequency
(50 ± 10%) Hz
(60 ± 10%) Hz
Efficiency
> 93%
Power Factor
0,98
THD Input Current
12,3
DC Output:
CHAdeMO
Voltage
(50 to 500) V d.c.
Current
120 A d.c.
Nominal Power
50kW at peak; 45kW at continuous
Communications with EV
JEVS G104 - CHAdeMO
Plug
JEVS G105 - CHAdeMO
DC Output:
CCS
Voltage
(50 to 500) V d.c.
Current
120 A d.c.
Nominal Power
50kW at peak; 45kW at continuous
Communications with EV
PLC
Plug
CCS –Type 2
SAE –Type 1
AC Output:
AC43 (or AC22)
Voltage
(400 ± 10%) V a.c.
Current
63 A a.c. (or 32 A a.c.)
Nominal Power
43kVA (or 22kVA)
Not Available
Plug (or Socket)
IEC62196 Type 2
Insulation
Input / Output / Ground
1500 V a.c.
1500 V a.c.
Control Circuit / Ground
500 Vac
Cabinet
Dimensions(WxDxH)
600 x 600 x 1800 mm
24” x 24” x 74.5” high
Weight
600 kg
1,323 lbs.
Protection Degree
IP54, IK10
IP54, IK10, NEMA 3R
HMI and Command
Unit
Contactless card specification
Mifare Classic 1K&4K | Mifare DesFire EV1
(Others under request)
Local interface
TFT Color display 6.4”
Buttons
Communication
Protocol (others under request)
Web Services over IP; Router 3G (GSM or CDMA)
OCPP; Efacec; others
Emergency STOP
Yes
Environment
Conditions
Temperature
Cold option (under request)
-25ᵒ to +50ᵒC
-35ᵒ to +50ᵒC
-13ᵒ to +122ᵒF
-31ᵒ to +122ᵒF
Humidity
5% to 95%
Place of installation
Indoor / Outdoor
Altitude
Up to 1000m
Up to 3280 feet
Sound Noise
<55 dB in all directions

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2.2 STANDARDS
The EFAPOWER EV-QC45 Quick Charging Station complies with the following standards:
Table 2 –EFAPOWER EV-QC45 Applicable Standards
Efacec is an official member of the CHAdeMO Association
2
2006/95/CE: Low Voltage Directive
3
2004/108/CE: EMC directive
4
EN/IEC 61851-1: Electric vehicle conductive charging system. Part 1: General Requirements
5
IEC 62196: Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles
6
UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: General Requirements
7
UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: Particular Requirements for
Protection devices for Use in Charging Systems
8
UL 2202: Electric Vehicle (EV) Charging System Equipment
9
SAEJ1772: SAE Surface Vehicle Recommended Practice J1772, SAE Electric Vehicle Conductive Charge Coupler
10
ADA: American with Disabilities Act
11
EN/IEC 61851-23: Electric vehicle conductive charging system - Part 23: DC electric vehicle charging station
12
EN/IEC 61851-24: Electric vehicle conductive charging system - Part 24: Digital communication between a d.c.
EV charging station and an electric vehicle for control of d.c. charging
13
EN/IEC 61000-6-2: Electromagnetic compatibility (EMC). Part 6-2: Generic standards –Immunity for industrial
environments
14
EN/IEC 61000-6-4: Electromagnetic compatibility (EMC). Part 6-4: Generic standards –Emission standard for
industrial environments
15
EN/IEC 61851-22: Electric vehicle conductive charging system. Part 22: AC Electric Vehicle Charging Station
16
EN/IEC 61000-6-1: Electromagnetic compatibility (EMC). Part 6-1: Generic standards - Immunity for
residential, commercial and light-industrial environments
17
EN/IEC 61000-6-3: Electromagnetic compatibility (EMC). Part 6-3: Generic standards - Emission standard for
residential, commercial and light-industrial environments
Technical Data
CE
ETL
Applicable
Standards
Universal:
2006/95/CE2
2004/108/CE3
EN/IEC 61851-14
IEC 621965
UL 2231-16
UL 2231-27
UL 22028
SAE J17729
ADA10
DC Charging System:
EN/IEC 61851-2311
EN/IEC 61851-2412
EN/IEC 61000-6-213
EN/IEC 61000-6-414
---
AC Charging System:
EN/IEC 61851-2215
EN/IEC 61000-6-116
EN/IEC 61000-6-317
EV-READY
----
(not available)

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3PRODUCT PARTS PRESENTATION
The mechanical structure is composed by a standalone Power Cabinet. Its codification is presented below.
Figure 4 - EFAPOWER EV-QC45 Parts
Figure 3 - EV-QC45 Standalone Codes
EV-QC45 YY GCCB ZZZZ ZZZZ ZZZZ Y
- –without extras
C–Cold option
L–CHAdeMO Lock
DCA –CHAdeMO
DCC –CCS
AC43
AC22P
AC22S
AC11P
AC11S
AC7P
AC7S
AC3P
AC3S
At least one
One at most
CE –European markets
UL –USA & Canada markets
EFAPOWER EV-QC45 has 9 possible output combinations as
showed in the next figure:
1
1
1

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4IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that must be followed during installation of the EFAPOWER EV
QC45 Quick Charging Station.
Grounding instructions
The EFAPOWER EV QC45 Quick Charging Station must be connected to a grounded, metal, permanent wiring
system; or an equipment-grounding conductor is to be run with circuit conductors and connected to the
equipment grounding terminal or lead on the Electric Vehicle Supply Equipment (EVSE). Connections to the
EVSE shall comply with all local codes and ordinances.
Safety and compliance
This document provides instructions to install the EFAPOWER EV QC45 Quick Charging Station and should not
be used for any other product. Before installing the EFAPOWER EV QC45 Charging Station, you should review
this manual carefully and consult with a licensed contractor, licensed electrician and trained installation expert
to ensure compliance with local building practices, climate conditions, safety standards, and state and local
codes. The EFAPOWER EV QC45 Quick Charging Station should be installed only by a licensed contractor and a
licensed electrician and in accordance with all local and national codes and standards. The EFAPOWER EV QC45
Quick Charging Station should be inspected by a qualified installer prior to the initial use. Under no
circumstances will compliance with the information in this manual relieve the user of his/her responsibility to
comply with all applicable codes or safety standards. This document describes the most commonly-used
installation and mounting scenarios. If situations arise in which it is not possible to perform an installation
following the procedures provided in this document, contact EFACEC. EFACEC is not responsible for any
damages that may occur resulting from custom installations that are not described in this document.
No accuracy guarantee
Reasonable effort was made to ensure that the specifications and other information in this manual are accurate
and complete at the time of its publication. However, the specifications and other information in this manual
are subject to change at any time without prior notice.
Warranty information and disclaimer
Your use of, or modification to, the EFAPOWER EV QC45 Quick Charging Station in a manner in which the
EFAPOWER EV QC45 Quick Charging Station is not intended to be used or modified will void the limited
warranty. Other than any such limited warranty, the EFACEC products are provided “AS IS,” and EFACEC and its
distributors expressly disclaim all implied warranties, including any warranty of design, merchantability, fitness
for a particular purposes and non-infringement, to the maximum extent permitted by law.
Limitation of liability
IN NO EVENT SHALL EFACEC OR ITS AUTHORIZED DISTRIBUTORS BE LIABLE FOR ANY INDIRECT, INCIDENTAL,
SPECIAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION, LOST PROFITS, LOST
DATA, LOSS OF USE, COST OF COVER, OR LOSS OR DAMAGE TO THE EFAPOWER EV QC45 CHARGING STATION,
ARISING OUT OF OR RELATING TO THE USE OR INABILITY TO USE THIS MANUAL, EVEN IF EFACEC OR ITS
AUTHORIZED DISTRIBUTORS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

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5INSTALLATION
All matters for installing the EFAPOWER EV-QC45 are described in this chapter.
5.1 ENVIRONMENTAL REQUIREMENTS
EFAPOWER EV-QC45 reliability is dependent upon compliance of environmental specifications. The design of
the environmental control system for your EFAPOWER EV-QC45, in case of extreme environmental conditions,
must ensure that the Unit can operate reliably while remaining within the range of its operating specifications.
5.1.1 LOCAL CONDITIONS
The installation of EFAPOWER EV-QC45 shall not be made in a commercial garage (repair facility)
or closer than 508mm (20 feet) of an outdoor motor fuel dispensing device.
EFAPOWER EV-QC45 is in an IP54, IK10 (NEMA 3R) enclosure. This Unit is intended to work below 50ᵒC (122ᵒF)
ambient temperature.
Clearance around the cabinet
The air must circulate freely throughout the ventilation grids in order for the charger’s cooling system to be
effective. The ventilation areas on the sides and back must not be blocked, assuring that the Quick Charger
cooling system can be effective. Efacec recommends clearance of at least 1meter (40’’) in the front (HMI
interface) and on right side (output cables) and 500mm (20’’) of clearance in the remaining sides of the cabinet.
Input Power Cables
AC input cables must be copper with appropriate power rating.
EFAPOWER EV-QC45 can be placed in 3 alternative positions as showed in Figure 5.
Figure 5 - EFAPOWER EV-QC45 alternative orientations

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Even though, non-conductive dust does not influence the system’s operation, it may however, with excessive
accumulation, not allow proper cooling, therefore limiting the equipment’s thermal capabilities. Consequently,
dust accumulation must be avoided in order to guarantee a better thermal performance.
Conductive dust and acid vapors must be kept away from the Quick Charger.
On locations with harsh weather conditions (high temperatures, heavy dust, snow and/or very low
temperatures) it’s recommended to provide additional protection, either inside a building or a shelter, or
providing a protection roof for the Unit. See example in Figure 6.
Figure 6 - EFAPOWER EV-QC45 with shelter
5.1.2 SITE VERIFICATION AND INSPECTION
Check if the installation of the Quick Charger is not planned to be made in a commercial garage (repair
facility) or closer than 508mm (20 feet) of an outdoor motor fuel dispensing device;
Check if the access passages to the Quick Charger Station layout site are not blocked in order to allow its
transportation;
Check if Quick Charger Station layout site is compliant with the specified clearance around the cabinet.

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5.2 SITE PREPARATION
Once the local conditions are verified, it is time to set up the site in order to be ready for the installation of
the EFAPOWER EV-QC45.
5.2.1 UPSTREAM WIRING INFORMATION
Depending on the configuration of the EFAPOWER EV-QC45 we can have two wiring schemes as represented
in Figure 7:
Only DC output connections:
Requires dedicated 80A circuit breaker 3P C curve for DC output(s)
or
AC and one DC output connections (not available for USA market):
Requires dedicated 80A circuit breaker 3P C curve for DC output(s)
+ Depending on the AC output connection:
Requires dedicated 80A circuit breaker 3P C curve for AC output and its wiring
or
Requires dedicated 40A circuit breaker 3P C curve for AC output and its wiring
Figure 7 - EFAPOWER EV-QC45 Wiring Information
NOTES:
In areas with frequent thunder storms, Efacec recommends adding transient voltage surge suppression (TVSS)
at the service panel for all circuits.
Unless required by local codes it is not necessary to install a residual-current device (RCD) for the circuit breaker. The
EFAPOWER EV-QC45 already has this protection.
EFAPOWER EV-QC45
Service Panel
Neutral
GR
Ground
protection
connection
Main Breaker
Quick Charger Power
Cabinet terminal
X1
L1
L2
L3
L1
L2
L3
N
AC output wiring
Neutral
Additional
Breaker
Quick Charger Power
Cabinet terminals
X11
L1
L2
L3
L1
L2
L3
N

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5.2.2 SURFACE PREPARATION
Efacec recommends a concrete pad of at least 800mm (31.5”) square, by 254mm (10”) deep. Check local codes
to ensure compliance.
Flatness
To avoid warping of the doors, the Quick Charger Station power cabinet must be mounted on a surface with a
maximum slope of 2mm/m (¼ inch rise per 10 feet of run).
5.2.3 RESOURCES FOR INSTALLATION
The following resources will be needed for installation of the EFAPOWER EV-QC45:
Fasteners:
4 (four) chemical anchors, M8 (5/16’’), 10mm thread diameter –length must comply with local codes, but
must have at least 120mm (5”)
4 (four) galvanized bolts M8 (5/16’’), with matching nuts and washers (must extend at least 30.5mm (1.2”)
above the concrete and 89.5mm (3.52”) into the concrete)
4 (four) sealing screws: Socket head button cap screws M12x25 (metric), with matching flat rubber washers
(supplied with the Quick Charging Station)
End terminals for input wiring:
Depending on the EFAPOWER EV-QC45 configuration:
Only DC outputs: 5 (five) end terminals up to 35mm2(3phases + neutral + protective ground), or
DC and AC outputs (not available for US market): 5 (five) end terminals up to 35mm2+ 5 (five) end
terminals up to 16mm2 (3phases + neutral+ protective ground)
Tools:
13mm (1/2") wrench - for anchoring the Unit on the pad
10mm Hex key/bit - for Sealing Screws
Crimping tool - for power and earth cables
Torque screwdriver with flat blade - for input terminal blocks
5.2.4 SITE VERIFICATION AND INSPECTION
Check if Quick Charger has the appropriate upstream protection depending on the configuration of it
Check if the surface where the Quick Charging Station will be placed is leveled as specified

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5.3 HANDLING AND PLACING
IMPORTANT: Before installing stations
The instructions provided in this manual assume that the appropriate wiring, circuit protection, and metering
are in place at the installation location.
To assist in the process of preparing the installation site, it is recommended that before you begin installing
Quick Charging Station, you thoroughly review the contents of this document to familiarize yourself with the
required installation steps.
In case of any doubt regarding items described in this guide, please contact us at:
5.3.1 PACKAGING
EFAPOWER EV-QC45 is shipped in a package with the following dimensions (WxDxH):
1150x850x2150mm (45.3x33.5x84.6 inches)
5.3.2 VISUAL INSPECTION
Check if the exterior packaging has been damaged by mechanical impacts or any accidents during
transportation
If applicable, check if the exterior panels of the EFAPOWER EV-QC45 are in perfect condition
Check if the interior of the Quick Charger Station is clean
Check if the door of the Quick Charger Station is working properly
Check for proper Quick Charger Station protective ground connection point, which should be
interconnected with the low voltage switchboard ground connection during the installation
Power
cabinet
Electronic Power Systems Unit
Rua Eng.º Frederico Ulrich - Apartado 3078
4471-907 MOREIRA MAIA - PORTUGAL
Tel: [phone] - Fax: [phone]
[email protected]
www.efacec.com
Electronic Power Systems Unit
2725 Northwoods Parkway, Ste. B
Norcross, Georgia 30071 USA
Tel: [phone] -
Fax: [phone]
[e-mail]
www.efacecusa.com

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5.3.3 HANDLING
Due to its heavy weight, 4 (four) lifting hooks are provided on the top of the Power Cabinet as indicated on
Figure 8.
I IMPORTANT:
Never try to move the power cabinets by using tools under panels; this will create a risk of deformation.
Figure 8 - EFAPOWER EV-QC45 lifting hooks
After the power cabinet is placed, the lifting hooks must be removed, and the M12 sealing screws must be
inserted in their holes in order to guarantee the IP54, IK10 (NEMA 3R) protection degree.
5.3.4 PLACING
5.3.4.1 ANCHORING TO THE CONCRETE PAD
The Quick Charging Station must be anchored on the surface compliant with the specifications mentioned in
chapter 5.2.2.
The power cabinet must be installed on a concrete pad using 4 (four) chemical anchors, M8 (5/16’’), 10mm
thread diameter –length must comply with local codes, but must have at least 120mm (5”).
In the following figure some details are shown regarding the drilling layout for the Power Cabinet.
Only 4(four) points are needed to anchor the Unit on the concrete pad (marked with a red circle).

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For the power cabinet, the conduits must extend 160mm (6.3”) above the concrete, or according to local
codes. The cable entrance shall only be located as shown in the image below (marked in green).
The access to all the controls and commands including the buttons and the card reader, must comply with local
codes and ADA requirements. That includes being under 1200mm (48”) off the ground.
Figure 9 - EFAPOWER EV-QC45 Drilling and conduits layout
(bottom view)
IMPORTANT:
The use of chemical anchors must be in compliance with the manufacturer’s instructions
For the Power Cabinet it’s advised to have a concrete block of at least 800mm (31.5”) square, by 254mm
(10”) deep. Check local codes to ensure compliance
The bolts must extend at least 30.5mm (1.2”) above the concrete and 89.5mm (3.52”) into the concrete
ALL SERVICING MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL. DO NOT
ATTEMPT TO SERVICE THE EFAPOWER EV QC45 QUICK CHARGING STATION
YOURSELF.
BY OPENING THE DOOR OR REMOVING THE EFAPOWER EV QC45 QUICK
CHARGING STATION SIDE PANELS YOU RUN THE RISK OF EXPOSURE TO
DANGEROUS VOLTAGES!
Front Side

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5.3.4.2 POWER CABLES CONNECTION
Figure 10 - EFAPOWER EV-QC45 Input Terminals
The connection to the AC input terminals of each Quick
Charger Station is accessed through the bottom of the
cabinet:
X1 –MUST BE CONNECTED regardless of the
EFAPOWER EV-QC45 configuration
(35mm2terminal blocks)
X11 –Must be connected if AC OUTPUT is available
(16mm2 terminal blocks)
Strip wires 24 mm (0.94”), crimp the end terminal and
insert into the terminal block as shown, and tighten
screws between 3.2 N.m (28.3 inch-lbs) and 3.7 N.m
(32.7 inch-lbs).
IMPORTANT:
Always requires dedicated 80A circuit . .
. breaker 3P C curve
If AC output available, additional circuit breaker is
needed:
80A circuit breaker 3P C curve, or
40A circuit breaker 3P C curve
Use copper conductors only
Before starting to work on the Quick Charger
Station, connect the ground wire to the ground
terminals of the Quick Charger Station
In areas with frequent thunder storms, we advise to
add transient voltage surge suppression (TVSS) at
the service panel for all circuits
All bolts/nuts must be sealed
Strip length 0.94”
24mm
X11
X1

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5.3.4.3 PROTECTIVE GROUND
The metallic structure of the rectifier system is
connected to the protective ground connection,
which should be interconnected with the low
voltage switchboard ground connection.
The protective earth cable must have a section,
at least of 16 mm2 (#6AWG) or according to
local codes.
Figure 11 - EFAPOWER EV-QC45 Earth Terminal
Earth
Terminal
Earth
Terminal

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6START-UP
6.1 VERIFICATION AND INSPECTION
Check if the bolts of the AC and protective ground cables of the Quick Charging Station are correctly
tightened to the specified torque
Check the resistance between the Quick Charger protective ground and the low voltage switchboard
ground connection; the value must be according to local codes
Before switching ON all the fuses and circuit breakers, check the supply voltage between lines: it must be
400V ± 10% 50Hz, for CE marked Units (and 480V ± 10% 60Hz for ETL marked Units)
At this stage, whenever the Unit shall be integrated with a Network Management System, Efacec shall
already have the following information:
For Unit configuration: Station(s) ID and Central Management Endpoint
For Router configuration: APN and PIN, Username and Password (if applicable)
6.2 SWITCH ON
BEFORE ATTEMPTING TO INSTALL OR START UP THE EFAPOWER EV QC45 QUICK
CHARGING STATION THE USER MUST ENSURE THAT THE SAFETY INSTRUCTIONS
IN THIS MANUAL ARE CAREFULLY READ AND OBSERVED BY TECHNICALLY
COMPETENT PERSONNEL.
KEEP THIS MANUAL WITH THE EFAPOWER EV QC45 QUICK CHARGING STATION
FOR FUTURE REFERENCE.
THIS EFAPOWER EV QC45 QUICK CHARGING STATION MUST NOT BE STARTED OR
PUT INTO USE WITHOUT HAVING BEEN COMMISSIONED BY A FULLY TRAINED
AND AUTHORIZED PERSON.
ALL SERVICING MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL. DO NOT
ATTEMPT TO SERVICE THE EFAPOWER EV QC45 QUICK CHARGING STATION
YOURSELF.
BY OPENING THE DOOR OR REMOVING THE EFAPOWER EV QC45 QUICK
CHARGING STATION SIDE PANELS YOU RUN THE RISK OF EXPOSURE TO
DANGEROUS VOLTAGES!
IN CASE OF ANY KIND OF DOUBT REGARDING THIS, PLEASE CONTACT:
EFACEC WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY DUE TO
INCORRECT OPERATION OR MANIPULATION OF THE EFAPOWER EV QC45 QUICK
CHARGING STATION.
EFACEC HAS TAKEN EVERY PRECAUTION TO PRODUCE AN ACCURATE, COMPLETE
AND EASY TO UNDERSTAND MANUAL AND WILL THEREFORE ASSUME NO
RESPONSIBILITY NOR LIABILITY FOR DIRECT, INDIRECT OR ACCIDENTAL
PERSONAL OR MATERIAL DAMAGE DUE TO ANY MISINTERPRETATION OR
UNDESIRED MISTAKES IN THIS MANUAL.
THIS MANUAL MAY NOT BE COPIED NOR REPRODUCED WITHOUT PRIOR
WRITTEN PERMISSION OF EFACEC
Electronic Power Systems Unit
Rua Eng.º Frederico Ulrich - Apartado 3078
4471-907 MOREIRA MAIA - PORTUGAL
Tel: [phone] - Fax: [phone]
[email protected]
www.efacec.com
Electronic Power Systems Unit
2725 Northwoods Parkway, Ste. B
Norcross, Georgia 30071 USA
Tel: [phone] -
Fax: [phone]
[e-mail]
www.efacecusa.com

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Switch on all the fuses and circuit breakers in the Quick Charging Station power cabinet:
Fuses: F2, F7, F3, F4
Circuit Breakers: Q1, Q2, Q7, Q3, Q4, Q10, Q11 (only if cold option), Q6, Q12 (auxiliary supply for
maintenance), Q14 (only if AC43 or AC22 outputs), Q20 (only if AC43 output), Q15 (only if AC22S output)
EV-QC45 CE components layout
DC output –power main input
or
If AC output connections:
Figure 16 –Auxiliary supply
for maintenance
Figure 12 –CE Input Plate
Figure 13 –AC43 Plate
Figure 15 - AC22S Plate
Output contactors command
Electronics power supply
AC output –power main input
AC output –power main input
or
AC output –power main input
Figure 17 - AC22P Plate
230V auxiliary power supply
Figure 14 - EV-QC45 interior front view