EFI Fiery E-8000 User manual

SERVER & CONTROLLER SOLUTIONS
Fiery
®
E-8000 Color Server
A guide for service technicians
26 October 2005
Installation & Service Guide


Copyright © 2005 Electronics for Imaging, Inc. All rights reserved.
This product documentation is protected by copyright, and all rights are reserved. No part of
it may be reproduced or transmitted in any form or by any means for any purpose without
express prior written consent from Electronics for Imaging, Inc. (“EFI”), except as expressly
permitted herein. Information in this document is subject to change without notice and does
not represent a commitment on the part of EFI.
This product documentation is provided in conjunction with the EFI software (“Software”)
and any other EFI product described in this documentation. The Software is furnished under
license and may only be used or copied in accordance with the terms of the Software License
Agreement set forth below.
Patents
This product may be covered by one or more of the following U.S. Patents:
4,716,978, 4,828,056, 4,917,488, 4,941,038, 5,109,241, 5,170,182, 5,212,546, 5,260,878,
5,276,490, 5,278,599, 5,335,040, 5,343,311, 5,398,107, 5,424,754, 5,442,429, 5,459,560,
5,467,446, 5,506,946, 5,517,334, 5,537,516, 5,543,940, 5,553,200, 5,563,689, 5,565,960,
5,583,623, 5,596,416, 5,615,314, 5,619,624, 5,625,712, 5,640,228, 5,666,436, 5,745,657,
5,760,913, 5,799,232, 5,818,645, 5,835,788, 5,859,711, 5,867,179, 5,940,186, 5,959,867,
5,970,174, 5,982,937, 5,995,724, 6,002,795, 6,025,922, 6,035,103, 6,041,200, 6,065,041,
6,112,665, 6,116,707, 6,122,407, 6,134,018, 6,141,120, 6,166,821, 6,173,286, 6,185,335,
6,201,614, 6,215,562, 6,219,155, 6,219,659, 6,222,641, 6,224,048, 6,225,974, 6,226,419,
6,238,105, 6,239,895, 6,256,108, 6,269,190, 6,271,937, 6,278,901, 6,279,009, 6,289,122,
6,292,270, 6,299,063, 6,310,697, 6,321,133, 6,327,047, 6,327,050, 6,327,052, 6,330,071,
6,330,363, 6,331,899, 6,340,975, 6,341,017, 6,341,018, 6,341,307, 6,347,256, 6,348,978,
6,356,359, 6,366,918, 6,369,895, 6,381,036, 6,400,443, 6,429,949, 6,449,393, 6,476,927,
6,490,696, 6,501,565, 6,519,053, 6,539,323, 6,543,871, 6,546,364, 6,549,294, 6,549,300,
6,550,991, 6,552,815, 6,559,958, 6,572,293, 6,590,676, 6,606,165, 6,633,396, 6,636,326,
6,643,317, 6,647,149, 6,657,741, 6,662,199, 6,678,068, 6,707,563, 6,741,262, 6,748,471,
6,753,845, 6,757,436, 6,757,440, RE33,973, RE36,947, D341,131, D406,117, D416,550,
D417,864, D419,185, D426,206, D439,851, D444,793.
Trademarks
Auto-Count, ColorCal, ColorWise, Command WorkStation, DocBuilder Pro, EDOX, EFI,
Fiery, the Fiery logo, Fiery Driven, the Fiery Driven logo, Fiery Spark, MicroPress, OneFlow,
Printcafe, PrinterSite, PrintMe, Prograph, Proteus, RIP-While-Print, Splash, and Spot-On are
registered trademarks of Electronics for Imaging, Inc. in the U.S. Patent and Trademark Office
and/or certain other foreign jurisdictions. Bestcolor is a registered trademark of Best GmbH in
the U.S. Patent and Trademark Office.
ADS, AutoCal, Balance, Build, Digital StoreFront, DocStream, Fiery Link, Fiery Prints,
FreeForm, Hagen, Intelligent Device Management, Logic, PrintFlow, PrintSmith, PrintSmith
Site, PSI, PSI Flexo, RIPChips, Scan, SendMe, VisualCal, WebTools, the EFI logo, the Fiery
Prints logo, and Essential to Print are trademarks of Electronics for Imaging, Inc. Best, the Best
logo, Colorproof, PhotoXposure, Remoteproof, and Screenproof are trademarks of Best
GmbH.
All other terms and product names may be trademarks or registered trademarks of their
respective owners, and are hereby acknowledged.
Legal Notifications
APPLE COMPUTER, INC. (“APPLE”) MAKES NO WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING WITHOUT LIMITATIONTHE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, REGARDING
THE APPLE SOFTWARE. APPLE DOES NOT WARRANT, GUARANTEE, OR MAKE
ANY REPRESENTATIONS REGARDING THE USE OR THE RESULTS OF THE USE
OF THE APPLE SOFTWARE IN TERMS OF ITS CORRECTNESS, ACCURACY,
RELIABILITY, CURRENTNESS, OR OTHERWISE. THE ENTIRE RISK AS TO THE
RESULTS AND PERFORMANCE OFTHE APPLE SOFTWARE IS ASSUMED BY YOU.
THE EXCLUSION OF IMPLIED WARRANTIES IS NOT PERMITTED BY SOME
STATES. THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
IN NO EVENT WILL APPLE, ITS DIRECTORS, OFFICERS, EMPLOYEES OR
AGENTS BE LIABLE TO YOU FOR ANY CONSEQUENTIAL, INCIDENTAL, OR
INDIRECT DAMAGES (INCLUDING DAMAGES FOR LOSS OF BUSINESS
PROFITS, BUSINESS INTERRUPTION, LOSS OF BUSINESS INFORMATION, AND
THE LIKE) ARISING OUT OF THE USE OR INABILITY TO USE THE APPLE
SOFTWARE, EVEN IF APPLE HAS BEEN ADVISED OF THE POSSIBILITY OF
SUCH DAMAGES. BECAUSE SOME STATES DO NOT ALLOW THE EXCLUSION
OR LIMITATION OF LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL
DAMAGES, THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
Apple’s liability
to you for actual damages from any cause whatsoever, and regardless of the form of the action
(whether in contract, tort [including negligence], product liability, or otherwise), will be
limited to $50.
PANTONE
®
Colors displayed in the Software or in the documentation may not match
PANTONE-identified standards. Consult current PANTONE Color Publications for accurate
color. PANTONE
®
and other Pantone, Inc. trademarks are the property of Pantone, Inc. ©
Pantone, Inc., 2001. Pantone, Inc. is the copyright owner of PANTONE color data and/or
software.
This product includes software developed by the Apache Software Foundation (www.apache.org).
FCC Information
WARNING: FCC Regulations state that any unauthorized changes or modifications to this
equipment not expressly approved by the manufacturer could void the user’s authority to operate
this equipment.
Refer to the Class Compliance sticker affixed to the back of your Fiery (or, in the case of embedded
systems, to the sticker affixed to the print engine) to identify the appropriate classification (A or
B, below) for this product.
Class A Compliance
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause interference,
in which case the user will be required to correct the interference at his own expense.
Industry Canada Class A Notice
This Class A digital apparatus complies with Canadian ICES-003.
Avis de Conformation Classe A de l’Industrie Canada
Cet appareil numérique de la Classe A est conforme à la norme NMB-003 du Canada.
Class B Declaration of Conformity
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
Consult the dealer or an experienced radio/TV technician for help.
In order to maintain compliance with FCC regulations, shielded cables must be used with this
equipment. Operation with non-approved equipment or unshielded cables is likely to result in
interference to radio and TV reception. The user is cautioned that changes and modifications
made to the equipment without the approval of the manufacturer could void the user’s authority
to operate this equipment.
Industry Canada Class B Notice
This Class B digital apparatus complies with Canadian ICES-003.
Avis de Conformation Classe B de l’Industrie Canada
Cet appareil numérique de la Classe B est conforme à la norme NMB-003 du Canada.
RFI Compliance Notice
This equipment has been tested concerning compliance with the relevant RFI protection
requirements both individually and on a system level (to simulate normal operation conditions).
However, it is possible that these RFI Requirements are not met under certain unfavorable
conditions in other installations. It is the user who is responsible for compliance of his particular
installation.
Dieses Gerät wurde sowohl einzeln als auch in einer Anlage, die einen normalen Anwendungsfall
nachbildet, auf die Einhaltung der Funkentstörbestimmungen geprüft. Es ist jedoch möglich, dass
die Funkentstörbestimmungen unter ungünstigen Umständen bei anderen Gerätekombinationen
nicht eingehalten werden. Für die Einhaltung der Funkentstörbestimmungen einer gesamten
Anlage, in der dieses Gerät betrieben wird, ist der Betreiber verantwortlich.

Compliance with applicable regulations depends on the use of shielded cables. It is the user
who is responsible for procuring the appropriate cables.
Die Einhaltung zutreffender Bestimmungen hängt davon ab, dass geschirmte Ausführungen
benützt werden. Für die Beschaffung richtiger Ausführungen ist der Betreiber verantwortlich.
CE Marking (Declaration of Conformity)
This product complies with the following EU directives: 89/336/EEC, 73/23/EEC, and 93/
68/EEC directives. This declaration is valid for the area of the European Union.
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Electronics for Imaging, Inc.
303 Velocity Way
Foster City, CA 94404
USA


Contents
vii
Preface
About this guide
xi
About the illustrations in this guide xii
Terminology and conventions xii
Precautions
xiii
Tools you will need
xiv
Chapter 1: Introduction
Features
1-1
How the E-8000 operates
1-2
Print options
1-3
Chapter 2: Preparing for Installation
Installation sequence
2-1
Checking the customer site
2-3
Setting customer expectations 2-4
Unpacking the E-8000
2-5
Front and back panels
2-7
Chapter 3: Connecting the E-8000
Preliminary checkout
3-1
Connecting to the copier
3-3
Verifying the connection
3-4
Printing a Test Page and the Configuration page 3-4
Installing additional options
3-6
Connecting to the network
3-7
Using the FieryDriven screen
3-9
Shutting down and restarting
3-12

Contents
viii
Chapter 4: Service Procedures
Overview
4-1
System software 4-2
Accessing internal components
4-4
Shutting down the system 4-4
Opening the E-8000 4-5
Checking internal connections
4-7
Restoring and verifying functionality after service
4-11
Reassembling the system 4-11
Verifying functionality 4-12
Removing and replacing boards
4-13
Copier interface board 4-13
User interface board 4-15
UIB bracket 4-18
Motherboard
4-19
Removing the motherboard 4-19
Replacing the motherboard 4-23
Verifying new motherboard installation and updating the system 4-26
Replacing parts on the motherboard 4-32
Motherboard jumpers 4-39
Fan
4-40
Power supply
4-41
Checking voltages 4-41
Removing and replacing the power supply 4-42
Hard disk drive
4-44
DVD/CD-RW drive
4-49
Power button module
4-52
System software service
4-54
Restoring backup system software 4-55
Installing system software 4-59

Contents
ix
Chapter 5: Troubleshooting
The Troubleshooting process
5-1
Preliminary on-site checkout
5-2
Checking external connections 5-3
Checking internal components 5-4
Inspecting the system 5-5
Normal startup sequence 5-11
Error messages and conditions
5-12
Appendix A: Specifications
Hardware features
A-1
Networking and connectivity
A-1
User software
A-1
Safety and emissions compliance
A-1
Index


About this guide
xi
The
Installation and Service Guide
is intended for authorized Fiery E-8000 Color Server
and copier service technicians installing or servicing the Fiery E-8000 Color Server.
If you are not an authorized service technician, do not attempt to install or service the
Fiery E-8000 Color Server. Electronics for Imaging does not warrant the performance of
the Fiery E-8000 Color Server if it is installed or serviced by non-authorized personnel.
N
OTE
:
The term “E-8000” is used in this guide to refer to the Fiery E-8000 Color Server.
About this guide
This guide is organized around the following topics:
•“Preface”
General information about this guide and about installing the E-8000.
• Chapter 1, “Introduction”
General information about the E-8000.
• Chapter 2, “Preparing for Installation”
Unpacking and the steps you need to take before you install the unit.
• Chapter 3, “Connecting the E-8000”
Connecting the E-8000 to the copier and the network and verifying that the system is
working correctly; overview of the Control Panel.
• Chapter 4, “Service Procedures”
Removing and replacing procedures for E-8000 components; installing
system software.
• Chapter 5, “Troubleshooting”
Common problems and ways of correcting them; startup error codes; diagnostic tools.
•Appendix A, “Specifications”
Hardware and network specifications; safety and emission compliance information.
N
OTE
:
E-8000 customers should not use the technical service documentation. Do not
leave your copy of the
Installation and Service Guide
at the customer site after you make a
service call.
Preface

xii
Preface
About the illustrations in this guide
The illustrations in this guide reflect the current shipping version of the E-8000 at the
time of publication. Components shown in these illustrations are subject to change. To
receive information about any E-8000 components that do not match the illustrations in
this guide, contact your authorized service/support center.
Terminology and conventions
The terms “replace” and “replacing” are typically used throughout this guide to mean
reinstallation of existing components. Install new components only when necessary.
The term “LCD” refers to the liquid crystal display window on the Control Panel on the
front of the E-8000. Except in certain situations (for example, system software
restoration and installation; motherboard replacement), once the E-8000 has booted up,
this window displays a static logo screen that cannot be changed.
The buttons to the left and right of the LCD on the Control Panel are not used except to
allow you to perform certain operations, such as installing or restoring system software or
updating the system after you install a new motherboard. Instructions for using the
buttons are provided where applicable.
The term
“
network administrator” refers to the person responsible for maintaining the
network at the customer site.
The term “Control Panel” refers to the area on the front of the E-8000, including the
green/red activity light, the display window (LCD), and the buttons to the right and left
of the display window.
The term “DVD/CD-RW drive” refers to a disk drive that supports DVDs (digital
versatile disks) and compact discs with read/write capability.
The term “system software” refers to the operating system software and Fiery system
software installed on the E-8000 hard disk.
The term “10/100/1000TX” refers to 10/100/1000 megabits per second (Mps) baseband
data transmission over twisted-pair wire.
References to other E-8000 documents, such as
Configuration and Setup,
are displayed in
italics.
N
OTE
:
The note format highlights important messages and additional information.
The Caution icon indicates a need for special care and safety when handling
the equipment.

xiii
Precautions
Precautions
Always observe the following general precautions when installing and servicing
the E-8000:
• Report any shipping damage.
If there is any evidence of shipping or handling damage to the packing boxes or their
contents, save the damaged boxes and parts, and call the shipper immediately to file
a claim.
•Never alter an existing network without permission.
The E-8000 will probably be connected to an existing Local Area Network (LAN) based
on Ethernet hardware. The network is the link between the customer’s computer, existing
laser printers, and other prepress equipment. Never disturb the LAN by breaking or
making a network connection, altering termination, installing or removing networking
hardware or software, or shutting down networked devices without the knowledge and
express permission of the system or network administrator or the shop supervisor.
•Never assign an IP address in E-8000 Network Setup.
Only the network administrator should assign an IP address to a network device.
Assigning the E-8000 an incorrect IP address may cause unpredictable errors on any or
all devices connected to the network.
• Always disconnect power before opening the E-8000.
•Use care when handling parts of the E-8000, because some edges on the unit may be
sharp. For example, be careful when:
•Accessing the DVD/CD-RW drive (keep the drive door closed when not in use)
•Plugging in cables at the back of the unit
•Removing the panels
•Follow standard electrostatic discharge (ESD) precautions while working on the
internal components.
Static is always a concern when servicing electronic devices. It is highly unlikely that
the area around the copier and the E-8000 is static-free. Carpeting, leather-soled shoes,
synthetic clothing fibers, silks, and plastics may generate a static charge of more than
10,000 volts. Static discharge can destroy the circuits etched in silicon microchips, or
dramatically shorten their life span. By observing standard precautions, you may avoid
extra service calls and save the cost of a new board.

xiv
Preface
When possible, work on a ground-connected antistatic mat. Wear an antistatic
grounding strap, grounded at the same place as the antistatic mat. If that is not possible:
•Attach a grounding strap to your wrist. Attach the other end to a good ground.
•When you unpack the E-8000 from the carton for the first time, touch a metal area of
the copier to discharge the static on your body.
•Before you remove the side panel(s) and handle internal components, touch a metal
part of the E-8000.
• Leave new electronic components inside their antistatic bags until you are ready to
install them. When you remove components from an antistatic bag, place them on a
grounded antistatic surface, component-side up.
• When you remove an electronic component, place it into an antistatic bag
immediately. Do not walk across a carpet or vinyl floor while carrying an unprotected
board.
•Do not damage or remove the gaskets affixed to one edge of the side panels and around
the DVD drive enclosure. The gaskets are designed to reduce possible electromagnetic
interference (EMI).
•Handle printed circuit boards by their opposing edges only, and avoid touching the
contacts on the edge of the board.
•Protect the thermal material on the base of the heatsink. If you remove the CPU
cooling assembly (for instance, when transferring the CPU to a new motherboard),
avoid touching the thermal material on the base of the heatsink. When setting the
heatsink aside, set it base-side up.
•Never set any liquid on or near the E-8000 or the copier.
Tools you will need
To install or service the E-8000, bring the following tools and parts to the
customer site:
• ESD wrist grounding strap and antistatic mat
•Wire cutters
•Needlenose pliers
• #0 and #1 Phillips head screwdrivers (non-magnetic)
•Flathead screwdriver
Also bring this guide, documentation for any optional service kits you may be installing,
and any technical notes for the E-8000.

1
Features
1-1
The E-8000 adds computer connectivity and highly efficient Adobe PostScript 3 printing
capability to copiers. It is optimized for high-speed network communications,
processing, rasterization, and printing of continuous tone color and monochrome pages.
Features
The E-8000, as an integral part of the customer’s printing system, enables
users to:
•Send images over AppleTalk, TCP/IP, and IPX networks to print on
E-8000-supported devices.
•Spool print jobs and select a printing priority for each job. Users can control spooled
print jobs sent to the E-8000 with remote user software running on networked PC and
Mac OS computers.
•Print color, grayscale, and black-and-white files.
•Use the copier as a high-resolution color scanner with Remote Scan software.
•Use 136 resident fonts (126 Adobe Type 1 PostScript and 10 TrueType), plus two
Adobe Multiple Master fonts used for font substitution when printing PDF files.
Use Downloader or any third-party LaserWriter downloader, such as the Adobe Font
Downloader, to download additional fonts.
•Use built-in ColorWise color management and NetWise
network features.
F
IGURE
1-1
E-8000 printing system
The E-8000 is one of several imaging products engineered and manufactured by
Electronics for Imaging.
Chapter 1:
Introduction
E-8000
Copier
Networked computers
or workstations

1-2
1
Introduction
How the E-8000 operates
The E-8000 enables the customer to use the copier as a printer and scanner. Users can
print to the E-8000 from networked PCs running Microsoft Windows, from networked
Mac OS computers, and from networked UNIX workstations running TCP/IP.
The E-8000 custom-designed copier interface board and system software are responsible
for efficient image processing and printing controls. The main functions of components
and software are described in the following paragraphs.
The E-8000 uses the motherboard and the copier interface board to process image data
for printing and scanning images.
The motherboard includes a 3.06GHz CPU that controls the image data transfer to and
from the copier interface board and runs the interpreter. The interpreter rasterizes the
page description file and compresses the image pattern into memory.
The interpreter sends compressed raster data through the image frame buffer memory to
the copier interface board. The copier interface board decompresses the image data and
sends it to the copier through the copier interface cable. The raster data supplied to the
laser in the copier charges the drum and renders the final image on paper at full copier
speed.
High-speed DIMMs (dual in-line memory modules) on the motherboard hold the image
data during printing. The E-8000 is configured with four 256MB DIMMs for a total of
1GB of memory.
When the copier is used as a scanner, the E-8000 acquires red, green, and blue (RGB)
image data from the copier, stores it in memory, and transmits it to the computer that
requested the scan.

1-3
1
Print options
F
IGURE
1-2 E-8000 functional diagram
Print options
The E-8000 supports a variety of applications for creating and printing pages of text
and/or images. The E-8000 operates over a network.
Sending print jobs over a network to the E-8000 allows users to print documents directly
from the applications in which they are created. In addition, the E-8000 offers an
efficient way to print files that have been saved as PostScript (PS), Encapsulated
PostScript (EPS), Portable Document Format (PDF), or Tagged Image File Format
(TIFF). These files can be downloaded directly to the E-8000.
Motherboard
Power supply
External
Devices Print Device
E-8000
+3.3/+5/±12V DC
AC power
Copier/
printer
Graphics
Controller
USB
Reset
RTC
PCI Bus 0
HDD
Super
I/O
Monitor
(Option)
User
Interface
Board
Keyboard
and Mouse
(Option)
SEC_IDE
Memory
Parallel Port
DVD
South Bridge
32-bit I/O
Controller
North Bridge
Memory
Controller
PRI_IDE
33MHz/33-bit
DIMM
DIMM
DIMM
DIMM
CPU
BIOS
66MHz/64-bit
PCI-X Bus 2
PCI-X Bus 1
133MHz/64-bit
Networked
computers
PCI P1
PCI S1
Network
Interface
10/100
(Not used)
Network
Interface
10/100 /1000
(Top RJ45)
Not used
I/O Bridge
64-bit I/O
Controller
PCI 1-3
Copier
Interface Board
Front panel
USB port
Print/
Scan
Print/
Scan


2
Installation sequence
2-1
This chapter includes the following information:
•Summary of the installation sequence
• Checking the customer site
•Unpacking the E-8000
• E-8000 front and back overview
Installation sequence
Before you attempt an installation, familiarize yourself with this chapter and Chapter 3
of this guide. The installation sequence described in this chapter is designed to make your
job as easy as possible. Installation problems are easier to avoid and diagnose if you
proceed from the component to the system level and verify functionality at each stage.
Figure 2-1 on page 2-2 outlines the recommended installation procedure for connecting
the E-8000 to the copier.
Because the E-8000 is a node on the customer’s computer network, make sure you
coordinate your scheduled installation with the network administrator at the customer
site. For Network Setup information, refer the network administrator to Configuration
and Setup on the User Documentation CD.
Chapter 2:
Preparing for
Installation

2-2
2
Preparing for Installation
FIGURE 2-1 Recommended installation steps and references
Mac OS
computers
PC
computers
UNIX
workstations
E-8000
Full E-8000 functionality
Unpack the E-8000;
page 2-5
Initial startup; page 3-1
Connect copier interface cable; page 3-3
Print a Test Page and Configuration page;
page 3-4
Network administrator connects the E-8000 to
the network and verifies the connection; see page 3-7
and Configuration and Setup on the
User Documentation CD
Network administrator configures Setup
options; see Configuration and Setup on
the User Documentation CD
Check installation
requirements and verify site
conditions; page 2-3
Copier
Network administrator verifies
network operation without the
E-8000 connected
Network administrator installs user software on
networked computers that print to the E-8000;
see Printing from Mac OS, Printing from Windows,
and Utilities on the User Documentation CD
Other manuals for Fiery E-8000
1
Table of contents
Other EFI Server manuals