Efka euramot AB60D1472 User manual

CONTROL AB60D1472
euram ot
Steuerung C ontrol C ontrôle
AB60D....
M
Typ
KL2279a
INSTRUCTION MANUAL
No. 402289 English
FRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA ELECTRONIC MOTORS
GMBH & CO KG SINGAPORE PTE. LTD.
www.promelectroavtomat.ru

EFKA AB60D14723
CONTENTS Page
1 Range of Applications 7
1.1 Use in Accordance with Regulations 8
2 Scope of Supply 8
2.1 Special Accessories 9
3 Connection Scheme of SM210A Stepping Motor Control 10
4 Control Operation 11
4.1 Access Authorization upon Command Input 11
4.2 Programming the Code Number 12
4.3 Parameter Selection 13
4.3.1 Direct Selection 13
4.3.2 Changing Parameter Values 14
4.3.3 Parameter Selection with the +/- Keys 15
4.4 Changing All Parameter Values at the Operator Level 16
4.5 Function Switchover 16
4.6 Direct Input of Maximum Speed Limitation 16
4.7 Program Identification on the Control 17
5 Putting into Service 18
6 Setting the Basic Functions 18
6.1 Direction of Motor Rotation 18
6.2 Selection of Functional Sequences (Thread Trimming Operations) 18
6.3 Functions of the Keys Inputs in1, in3 and in4 22
6.4 Positioning Speed 22
6.5 Maximum Speed Compatible with the Sewing Machine 23
6.6 Maximum Speed 23
6.7 Positions 23
6.8 Display of the Signal and Stop Positions 24
6.9 Braking Characteristics 24
6.10 Braking Power at Standstill 25
6.11 Starting Characteristics 25
6.12 Supply Voltage 5V or 15V 25
7 Functions 26
7.1 First Stitch after Power On 26
7.2 Softstart 26
7.2.1 Softstart Speed 26
7.2.2 Softstart Stitches 26
7.3 Sewing Foot Lifting 26
7.4 Intermediate Backtack 28
7.5 Signal “Machine Running“ 28
7.6 Reverse Motor Rotation 29
7.7 Unlocking the Chain (Mode 4/5/6/7/) 29
7.8 Machine Run Blockage (Safety Switch) 30
7.9 High Lift for Walking Foot / Flip-Flop 1 30
7.9.1 Signal “High Lift for Walking Foot” 30
7.9.2 High Lift Walking Speed 31
7.9.3 High Lift Walking Speed Run-Out Time 31
7.9.4 High Lift Walking Stitches 31
7.9.5 High Lift for Walking Foot Operational Mode Not Stored
(Parameters 240/242/243 = 13) 31
7.9.6 High Lift for Walking Foot Operational Mode Stored /Flip-Flop 1
(Parameters 240/242/243 = 14) 31

EFKA AB60D14725
CONTENTS Page
7.10 Speed Limitation n9 32
7.11 Disabling of Flip-Flop Functions at the Seam End 32
7.12 Bobbin Thread Monitor 32
7.13 Thread Trimming Operation 33
7.13.1 Thread Trimmer/Thread Wiper (Modes 0, 1, 2, 3, 10, 13, 14, 19, 20 and 22) 33
7.13.2 Trimming Speed 33
7.13.3 Chainstitch Thread Trimmer (Modes 4, 5, 6 and 17) 33
7.13.4 Chainstitch Machine Trimming Signal Times 34
7.13.5 Chainstitch for Pegasus (Mode 5) 34
7.13.6 Trimming Function at the Start of the Seam (Mode 5) 34
7.14 Overlock Machine Functions (Mode 7) 35
7.14.1 Chain Suction Signal 35
7.14.2 Start and End Counts 35
7.15 Function of Output Signal M3 36
7.16 Tape Cutter/Fast Scissors (Modes 6/7) 36
7.16.1 Functions for Mode 6 36
7.16.2 Functions for Mode 7 37
7.17 Manual Tape Cutter/Fast Scissors 37
7.18 Backlatch Machine Functions (Modes 8/9) 38
7.19 Seam with Stitch Counting 38
7.19.1 Stitches for Stitch Counting 38
7.19.2 Stitch Counting Speed 38
7.19.3 Seam with Stitch Counting When Light Barrier Is On 38
7.20 Free Seam and Seam with Light Barrier 39
7.21 Light Barrier 39
7.21.1 Speed after Light Barrier Sensing 39
7.21.2 General Light Barrier Functions 39
7.21.3 Reflection Light Barrier LSM001A 40
7.21.4 Light Barrier Monitoring 40
7.21.5 Automatic Start Controlled by Light Barrier 40
7.21.6 Light Barrier Filter for Knitted Fabrics 40
7.21.7 Functional Variations of the Light Barrier Input 41
7.22 Switching Functions of Inputs in1, in3 and in4 41
7.23 Speed Limitation by means of External Potentiometer 42
7.24 “Machine Running“ Signal 43
7.25 Function “Error Message A1” On/Off 43
7.26 Signal Output Position 1 43
7.27 Signal Output Position 2 43
7.28 Signal Output 120 Impulses per Rotation 43
7.29 Actuator 44
7.30 Master Reset 45
8 Signal Test 45
8.1 Signal Test Using the Incorporated Control Panel 45
9 Error Displays 46

EFKA AB60D14727
1 Range of Applications
The drive is suitable for lockstitch, chainstitch and overlock machines of various manufacturers. Furthermore, stepping
motor operation is possible with the SM210A control. See chapter “Connection Scheme of SM210A Stepping Motor
Control”.
With the help of adapter cords (adapter cords see Special Accessories), the drive can be used with the following
controls replacing previous models:
Machine Replacing Machine Model Thread Adapter cord
manufacturer trimming mode
Aisin AB62AV Lockstitch AD3XX,AD158 0 1112815
3310,EK1
Brother AB62AV Lockstitch 737-113,737-913 0 1112814
Brother AC62AV Chainstitch FD3 B257 5 1112822
Dürkopp Adler DA62AV Lockstitch 210,270 0 1112845
Global Chainstitch CB2803-56 5 1112866
Juki AB62AV Lockstitch 5550-6 14 1112816
Juki AB62AV Lockstitch 5550-7 14 1113132
Juki LU1510-7 Lockstitch 20 1113200
Kansai AC62AV Chainstitch RX 9803 5 1113130
Pegasus AC62AV Chainstitch W500/UT 5 1112821
Pegasus AB60C Backlatch 8 1113234
Pfaff PF62AV Lockstitch 563,953,1050, 0 1112841
1180
Pfaff Lockstitch 1425 13 1113324
Rimoldi Chainstitch F27 5 1113096
Singer SN62AV Lockstitch 591, 211U, 212 U / 1/2 1112824
212 UTT
Union Special US80A Lockstitch 63900AMZ 10 1113199
Union Special US80A Chainstitch 34000, 36200 4 1112865
Union Special US80A Chainstitch CS100, FS100 4 1112905
Yamato AC62AV Chainstitch VC series 5 1112818
Yamato Chainstitch VG series 5 1113178
Yamato AB60C Backlatch ABT3 9 1112826
Yamato Backlatch ABT13, ABT17 9 1113205

EFKA AB60D1472 8
1.1 Use in Accordance with Regulations
The drive is not an independently operating machine, but is designed to be incorporated into other machinery. It must not
be put into service until the machinery into which it is to be incorporated has been declared in conformity with the
provisions of the EC Directive (Appendix II, paragraph B of the Directive 89/392/EEC and supplement 91/368/EEC).
The drive has been developed and manufactured in accordance with the relevant EC standards:
EN 60204-3-1:1990 Electrical equipment of industrial machines:
Particular requirements for industrial sewing machines, sewing units and sewing systems.
Operate the drive only in dry areas.
2 Scope of Supply
1 Direct current motor DC1600
1 Electronic control euramot AB60D1472
- Power pack N156A for 230V (optional N159 for 110V)
- Actuator EB301 (optional WB302, softer spring)
1 Position transmitter P5-2 in general
P5-4 Singer models 211, 212, 591
1 Mains switch NS106 (optional NS106d) or
NS108 (optional NS108d)
1 Adapter cord according to the intended type of machine
1 Set of standard accessories B131
consisting of: belt guard, complete
set of hardware
motor mounting foot
bracket 1 and 2, short
potential equalization cord
documentation
1 Set of accessories Z3
consisting of: pitman rod
1 Pulley
Note
If there is no metallical contact between drive (motor) and machine head, the potential equalization cord supplied
with the unit is to be wired from the machine head to the terminal provided on the control box!
CAUTION
When selecting the installation site and the layout of the connecting cable, the Safety
Instructions must be followed with no exceptions.
Particular attention should be paid to maintaining the proper distance from moving
parts!

EFKA AB60D14729
2.1 Special Accessories
Reflection light barrier module LSM001A - part no. 6100028
EFKANET interface IF232-2, complete - part no. 7900068
Adapter cord for the connection of socket B18 on the SM210 stepping - part no. 1113113
motor control and the above control (see chapter “Connection Scheme of SM210A
Stepping Motor Control”)
Actuating solenoid type EM1.. (e. g. for sewing foot lifting) - available models
see specification
“solenoids”
Extension cable for position transmitter P5-..., approx. 1100 mm long, - part no. 1112247
complete with plug and socket connector
Extension cable for motor connection, approx. 1500 mm long - part no. 1111857
Extension cable for external actuator, approx. 750 mm long, - part no. 1111845
complete with plug and socket connector
Extension cable for external actuator, approx. 1500 mm long, - part no. 1111787
complete with plug and socket connector
5-pin plug with locking screw, for the connection of another external actuator - part no. 0501278
External actuator type EB302 (softer spring) with approx. 250 mm - part no. 4170012
connecting cable and 5-pin plug with locking screw
Foot control type FB301 with one pedal for standing operation - part no. 4170013
with approx. 1400 mm connecting cable and plug
Foot control type FB302 with three pedals for standing operation - part no. 4170018
with approx. 1400 mm connecting cable and plug
Fitting piece for position transmitter - part no. 0300019
Pulley 40 mm Ø with special belt intake and slip-off protection (use SPZ belt) - part no. 1112223
Pulley 50 mm Ø with special belt intake and slip-off protection (use SPZ belt) - part no. 1112224
Knee switch type KN3 (pushbutton) with cord of approx. 950 mm length without plug - part no. 5870013
Adapter cord for the connection to AISIN high-speed seamer AD3XX, AD158, 3310 - part no. 1112815
and overlock machine EK1
Adapter cord for the connection to BROTHER models 737-113, 737-913 - part no. 1112814
Adapter cord for the connection to BROTHER chainstitch machine model FD3 B257 - part no. 1112822
Adapter cord for the connection to DÜRKOPP ADLER models 210 and 270 - part no. 1112845
Adapter cord for the connection to GLOBAL model CB2803-56 - part no. 1112866
Adapter cord for the connection to JUKI high-speed seamer with index -6 - part no. 1112816
Adapter cord for the connection to JUKI high-speed seamer with index -7 - part no. 1113132
Adapter cord for the connection to JUKI high-speed seamer model LU1510-7 - part no. 1113200
Adapter cord for the connection to KANSAI machine model RX 9803 - part no. 1113130
Adapter cord for the connection to PEGASUS models W500/UT - part no. 1112821
Adapter cord for the connection to PEGASUS backlatch machine - part no. 1113234
Adapter cord for the connection to PFAFF models 563, 953, 1050, 1180 - part no. 1112841
Adapter cord for the connection to PFAFF model 1425 - part no. 1113324
Adapter cord for the connection to RIMOLDI model F27 - part no. 1113096
Adapter cord for the connection to SINGER models 211, 212U, 212UTT and 591 - part no. 1112824
Adapter cord for the connection to UNION SPECIAL lockstitch machine model - part no. 1113199
63900AMZ (as a replacement for the US80A)
Adapter cord for the connection to UNION SPECIAL models 34000 and 36200 - part no. 1112865
(as a replacement for the US80A)
Adapter cord for the connection to UNION SPECIAL models CS100 and FS100 - part no. 1112905
Adapter cord for the connection to YAMATO VC series chainstitch machines - part no. 1112818
Adapter cord for the connection to YAMATO VG series chainstitch machines - part no. 1113178
Adapter cord for the connection to YAMATO backlatch machine ABT3 - part no. 1112826
Adapter cord for the connection to YAMATO backlatch machines ABT13, ABT17 - part no. 1113205
Sewing light transformer - please indicate
line voltage and
sewing light voltage
(6,3V or 12V)
7-pin plug with locking screw (MAS 7100S) in plastic bag - part no. 1110805
37-pin SubminD male connector with half-shell housing - part no. 1112900
Single pins for 37-pin SubminD with strand of 5cm length - part no. 1112899

EFKA AB60D1472 10
3 Connection Scheme of SM210A Stepping Motor Control
V810
/
V820
variocontrol 810
321
M
4
E
+
P
1
1
-
4
SM 01
8
variocontrol 820
321 4
7654321 9
65
11 1210
P E
ST1
ST1
B19
L S M ...
B776
B5
..V8
B776
1
B5
mot
M
B18
B18
c o n tro l
SM210....
0 I
mot
Nr. 1113113
B19
M
Steuerung Control C o n trô le
AB60D....
euram ot
Typ
AB60D....
D
C
1600
KL2510
The AB60D.... control (B18) and the SM210A....stepping motor control (B18) are connected by means of adapter cord no.
1113113.
If a light barrier is required for the sewing process, it must be connected to socket B9 on the stepping motor control. The
light barrier signal is transmitted via the connecting cable from the SM210A to the sewing drive.

EFKA AB60D147211
4 Control Operation
4.1 Access Authorization upon Command Input
In order to prevent unintentional changes of preset functions the command input is distributed at various levels.
The following persons have access: - the supplier to the highest and all subordinate levels using a code number
- the technician to the next lower and all subordinate levels using a code
- number
- the operator to the lowest level without a code number
ACaCCallufruf
Call-up Supplier: Code number for
control 311
Supplier Level
200 series of
parameter numbers
Technician: Code number for
control 190
Technician Level
100 series of
parameter numbers
Operator Level

EFKA AB60D1472 12
4.2 Programming the Code Number
Note
The parameter numbers in the illustrations below serve as examples and may not be available in all program versions.
In this case, the display shows the next higher parameter number. See List of Parameters.
1. Press the Pkey and turn power on 5. Press the +or –key to select the second digit
2. Press the >> key (first digit blinks) 6. Press the >> key (third digit blinks)
3. Press the +or –key to select the first digit 7. Press the +or –key to select the third digit
Technician level ==> Code no. 190
Supplier level ==> Code no. 311
4. Press the >> key (second digit blinks) 8. Press the Ekey; the parameter number is displayed,
which is indicated by points between the digits.
E
0
1/K L2188
5/KL2192
EP
P E
2/K L2189
EP
6/K L2193
EP
3/KL2190
EP
7/KL2194
P E
4/KL2191
P
8/KL2195

EFKA AB60D147213
4.3 Parameter Selection
4.3.1 Direct Selection
1. After code number input at the 5. Press the + or – key to select the second digit
programming level
2. Press the >> key (first digit blinks) 6. Press the >> key (third digit blinks)
3. Press the + or – key to select the first digit 7. Press the + or – key to select the third digit
4. Press the >> key (second digit blinks) 8. Press the Ekey; the parameter value is displayed.
There are no points between the digits.
EP
9/KL2196 13/KL2200
P E
10/KL2197
EP
EP
14/KL2201
EP
11/KL2198
EP
15/KL2202
12/KL2199
EP
P
16/KL2203

EFKA AB60D1472 14
4.3.2 Changing Parameter Values
Display after parameter value selection
Change the parameter value by pressing the +or –key
Option 1: Option 2:
Press the Ekey. The next parameter number Press the Pkey. The same parameter number
is displayed. is displayed.
Press the Pkey. Exit programming. Press the Pkey. Exit programming.
The changed parameter values will be The changed parameter values will be
saved when you start sewing again! saved when you start sewing again!
EP
17/KL2204
P E
18/KL2205
19/KL2206
P
20/KL2207
E
21/KL2208a
E
21/KL2208a
E

EFKA AB60D147215
4.3.3 Parameter Selection with the +/- Keys
1. After code number input at the 3. Select the previous parameter by pressing
programming level the - key
2. Select the next parameter by pressing 4. After pressing the Ekey, the parameter
the + key value is displayed
EP
9/KL2196
EP
22/KL2209
23/KL2210
EP
P
16/KL2203

EFKA AB60D1472 16
4.4 Changing All Parameter Values at the Operator Level
All parameter values at the operator level can be changed without code number input (see List of Parameters).
 Press the Pkey The first parameter number will be displayed.
 Press the Ekey The parameter value will be displayed.
 Press the +/- keys The parameter value will be changed.
 Press the Ekey The next parameter will be displayed.
 Press the Ekey The parameter value will be displayed.
 Press the +/- keys The parameter value will be changed.
etc.
 Press the Pkey twice Exit programming at the operator level
S3
4
KL2281
S1 S2
P E
LED 1 2 3
S4 S5
5 6 7 8
4.5 Function Switchover
Switchable functions can be changed by pressing the appropriate key. The switching state is indicated by light emitting
diodes (LED). See above illustration!
Table: Assignment of functions to keys and LEDs
Function Key LED number
Softstart On E(S2) 1 = on 2 = off
Softstart Off E1 = off 2 = off
Thread trimmer On (in all modes except mode 7, 11 and 12) +(S3) 3 = on 4 = off
Thread trimmer On +3 = off 4 = on
Thread trimmer and thread wiper On +3 = on 4 = on
Thread trimmer and thread wiper Off +3 = off 4 = off
Tape cutter at the start of the seam (mode 7) +(S3) 3 = on 4 = off
Tape cutter at the seam end On +3 = off 4 = on
Tape cutter at the start of the seam and at the seam end On +3 = on 4 = on
Tape cutter at the start of the seam and at the seam end Off +3 = off 4 = off
Sewing foot lift at stop in the seam (automatic) -(S4) 5 = on 6 = off
Sewing foot lift at the seam end (automatic) -5 = off 6 = on
Sewing foot lift at stop in the seam and at the seam end (automatic) -5 = on 6 = on
Sewing foot lift (automatic) Off -5 = off 6 = off
Basic position down (position 1) >> (S5) 7 = on 8 = off
Basic position up (position 2) >> 7 = off 8 = on
4.6 Direct Input of Maximum Speed Limitation
The maximum speed of the machine must be limited to the specific level according to the application. Do the setting at the
operator level on the control using the +/- keys during operation or at intermediate machine stop. This function is blocked
at the start of the seam or after the seam end. The actual value shown on the display must be multiplied by 10.

EFKA AB60D147217
Example:
The value 330 on the control display corresponds to a speed of
3300 RPM.
Important! If the speed is changed, it is saved only after trimming
and when you start sewing again.
4.7 Program Identification on the Control
Functions Parameter
Program number, modification index and identification number display 179
After having selected parameter 179 (example), the following information is displayed in succession:
Example:
 Select parameter 179 and press the Ekey!
 The display shows the program number (1463) shortened
by one digit! Continue by pressing the >> key!
 The display shows the program modification index (A)!
Continue by pressing the >> key!
 Identification number digit 1 and 2!
Continue by pressing the >> key!
 Identification number digit 3 and 4!
Continue by pressing the >> key!
 Identification number digit 5 and 6!
The routine is repeated after pressing the Ekey. Exit the routine after pressing the Pkey once. The next parameter number
is displayed. Exit programming after pressing the Pkey. The drive is again ready for sewing.
24/KL2282
S3 S4 S5S1 S2
P E
LED
1
2
3
4
5
6
7
8
25/KL2213
P E
P E
P E
P E
P E
P

EFKA AB60D1472 18
5 Putting into Service
Before putting the control into service, the following must be ensured, checked and/or adjusted:
 The correct installation of the drive, position transmitter and accompanying devices, if necessary
 The correct selection of the trimming operation using parameter 290
 If necessary, the correct adjustment of the direction of motor rotation using parameter 161
 The correct selection of the functions of the keys (inputs) using parameters 240/242/243
 The correct positioning speed using parameter 110
 The correct maximum speed compatible with the sewing machine using parameter 111
 The setting of the remaining relevant parameters
 Start sewing in order to save the set values
6 Setting the Basic Functions
6.1 Direction of Motor Rotation
Function with or without control panel Parameter
Direction of motor rotation (drE) 161
Parameter 161 = 0 Clockwise motor rotation (look at the motor shaft)
Parameter 161 = 1 Counterclockwise motor rotation
6.2 Selection of Functional Sequences (Thread Trimming Operations)
Lockstitch, chainstitch and overlock machines with different functional sequences can be operated using this control.
The functional sequences can be selected using parameter 290.
ATTENTION
If the motor is mounted differently, e. g. at a different angle or with gear, make sure
that the value set by means of parameter 161 corresponds to the direction of rotation.
ATTENTION
Before switching functional sequences, detach cables from the inputs and outputs! Please
ensure that the machine installed provides the functional sequence to be set!
Settings with parameter 290 only after power On!

EFKA AB60D147219
Setting the functional sequence using parameter 290
Mode Designation Adapter Outputs Inputs
Power transistors


FL M1 M2 M3 ML in1 in3 in4
ST2/35 ST2/37 ST2/28 ST2/27 ST2/32 ST2/7 ST2/6 ST2/8
0 Lockstitch; e. g.
Brother (737-113, 737-913) 1112814 FL FA1 + FA2 FW - - NHT -
Aisin (AD3XX, AD158, 3310; EK1) 1112815 FL FA1 + FA2 FW - - NHT -
Pfaff (563, 953, 1050, 1180) 1112841 FL FA1 FA2 FW ML - - FLEX
Dürkopp Adler (210, 270) 1112845 FL FA1 + FA2 FW - - NHT EST
1 Lockstitch; e. g. Singer (591, 211U, 212U) 1112824 FL - FA2 FW - NHT - -
2 Lockstitch; e. g. Singer (212 UTT) 1112824 FL - FA FSPL - NHT - -
3 Lockstitch; e. g. Dürkopp Adler (467) FL FA FSPL FW ML NHT - -
4 Chainstitch;
Union Special
(34000 and 36200 replacement for US80A) 1112865 FL - FA-V FW ML LSP LSP ENTK
(CS100 and FS100) 1112905 FL - FA-V FW ML LSP LSP -
5 Chainstitch; parallel sequence
Yamato (VC series) 1112818 FL FA - FW - LSP - -
Yamato (VG series) 1113178 FL FA - FW - LSP - -
Kansai (RX 9803) 1113130 FL FA - FW ML LSP - -
Pegasus (W500/UT) 1112821 FL FA FA FW - LSP - -
Brother (FD3-B257) 1112822 FL FA FA FW - LSP ENTK -
Global (CB2803-56) 1112866 FL - - FA - LSP - -
Rimoldi (F27) 1113096 FL FW FAO FAU ML - - -
6 Chainstitch; tape cutter/fast scissors FL M1 AH1 AH2 ML - - -
7 Overlock FL M1 M2 AH ML - - -
8 Backlatch;
Pegasus 1113234 - PD≤-1 PD≥1 - - LSP N.AUTO -
9 Backlatch;Yamato (ABT3) 1112826 - PD≤-1 PD≥1 - - LSP N.AUTO -
Backlatch;Yamato (ABT13, ABT17) 1113205 - PD≤-1 PD≥1 - - LSP N12.AU N9.AU
10 Lockstitch; e. g. Union Special 1113199 FL - FA-V FW ML - - -
(63900AMZ replacement for US80A)
11 Reversal of motor rotation with pedal in pos.–2 FL DR-UK PD=-2 ML ML N.POS - -
12 Reversal of motor rotation with input in3 FL DR-UK PD=0 ML ML N.POS DR-UK -
13 Lockstitch; Pfaff (1425) 1113324 FL FA FSPL FW ML NH POS2 DB
14 Lockstitch; e. g.
Juki (5550-6) 1112816 FL FA1+2 - FW - - - -
Juki (5550-7) 1113132 FL FA1+2 FZ FW - - - -
17 Chainstitch; Pegasus FL M1 M2 M3 ML - - -
18 Overlock; Bottoms FL M1 AH M3 ML - - -
19 Lockstitch; Macofrey FL FA-R FA-V FW ML - - -
20 Lockstitch; Juki (LU1510-7) 1113200 FL FA FSPL - - - BIT0 BIT1
22 Lockstitch; Brother (B-891) FL FA FSPL FW ML - - -
See the following page for letter symbols of the solenoid outputs!

EFKA AB60D1472 20
Explanation of letter symbols of the previous page!
Outputs: Inputs:
FL = Sewing foot lifting NHT = Needle up/down
FA1 = Thread trimmer pos. 1...1A EST = Single stitch
FA2 = Thread trimmer pos. 1A...2 FLEX = External sewing foot lifting
FA1+2 = Thread trimmer pos. 1...2 N.POS = Positioning speed
FSPL = Thread tension release N.AUTO = Automatic speed
FA-R/FA-V = Thread trimmer backward/forward N9.AU = Automatic speed n9
ML = Machine running N12.AU = Automatic speed n12
FW = Thread wiper LSP = Machine run blockage
AH/AH1/AH2 = Tape cutter / Tape cutter 1/ Tape cutter 2 DR-UK = Reversal of motor rotation
DR-UK = Reversal of motor rotation NH = Needle up
PD=0 = Pedal step 0 POS2 = Run to position 2
PD-2 = Pedal step -2 DB = Speed limitation n12
FAO = Needle thread trimmer ENTK = Unlocking the chain
FAU = Bobbin thread trimmer BIT0 = Speed limitation bit 0
FZ = Thread puller BIT1 = Speed limitation bit 1
PD≥1 = Pedal steps 1...12
PD≤-1 = Pedal steps –1 / -2
Mode 0 Lockstitch Machines
- Thread trimmer from leading to trailing edge of slot position 1
- Thread trimmer from trailing edge of slot position 1 to leading edge of slot position 2
- Thread wiper for a programmable time (t6)
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
- High lift for walking foot/flip-flop at limited speed after pressing the key
Mode 1 Lockstitch Machines (Singer 591, 211U, 212U)
- Thread trimmer from trailing edge of slot position 1 to leading edge of slot position 2
- Drive stops at the trailing edge of slot position 2
- Thread wiper for a programmable time (t6)
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
Mode 2 Lockstitch Machines (Singer 212 UTT)
- Thread trimmer for a programmable time (kt2) after intermediate stop in position 1
- Thread trimmer from leading edge of slot position 1 to leading edge of slot position 2
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
Mode 3 Lockstitch Machines with Thread Trimming System (e. g. Dürkopp Adler)
- Thread trimmer for a programmable time (tFA) and for programmable increments (iFA) after
intermediate stop in position 1
- Thread tension release from start in position 1 after delay (FSE) during ON period (FSA)
- Thread wiper for a programmable time (t6)
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
Mode 4 Chainstitch Machines (Union Special)
- Thread trimmer forward after stop in position 2 after delay (kd2) during ON period (kt2)
- Thread trimmer backward after stop in position 2 after delay (kd1) during ON period (kt1)
- Thread wiper after stop in position 2 after delay (kd3) during ON period (kt3)
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
Mode 5 Chainstitch Machines In General
- Signal “machine running”
196 = 0 Signal M1 after stop in position 2 after delay (kd1) during ON period (kt1)
- Signal M2 after stop in position 2 after delay (kd2) during ON period (kt2)
- Signal M3 after stop in position 2 after delay (kd3) during ON period (kt3)
- Time-delayed (kdF) sewing foot lifting after standstill in position 2 (see chapter "Sewing Foot Lifting")

EFKA AB60D147221
196 = 1 Signal M1 after seam end in position 2 after delay (kd1) during ON period (kt1)
- Signal M2 after seam end in position 2 after delay (kd2) during ON period (kt2)
- Signal M3 after seam end in position 2 after delay (kd3) during ON period (kt3) and one more
machine rotation. After that the M3 signal turns off (see timing diagram).
- Time-delayed (kdF) sewing foot lifting after the last signal has turned off
273 = ON Signal M1 after stop in position 2 after delay (kd1) during ON period (kt1)
- Signal M2 after stop in position 2 after delay (Ad2) during ON period (At2) and after stop in
position 2 after delay (kd2) during ON period (kt2)
- Signal M3 at the start of the seam after delay (Ad1) during ON period (At1)
- Signal M5 (ML) at the start of the seam after delay (Ad3) during ON period (At3).
No machine running signal (see timing diagrams)
- Time-delayed (kdF) sewing foot lifting after standstill in position 2
(see chapter "Sewing Foot Lifting")
Mode 6 Chainstitch Machines with Tape Cutter or Fast Scissors
- Signal M1 after stop in position 2 after delay (kd1) during ON period (kt1)
- Signal M2 after stop in position 2 after delay (kd2) during ON period (kt2) or if parameter
232 = ON, as fast scissors alternating with M3.
- Signal M3 after stop in position 2 after delay (kd3) during ON period (kt3) or if parameter
232 = ON, as fast scissors alternating with M2.
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
Mode 7 Overlock Machines
- Signal M1 after stop in position 2 after delay (kd1) during ON period (kt1)
- Signal M2 after stop in position 2 after delay (kd2) during ON period (kt2) or
if parameter 232=ON, as fast scissors alternating with M3 (parameter 282=0)
- Tape cutter at the start of the seam after stitch count (c3) and at the seam end after stitch count (c4)
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
Mode 8 Backlatch Machines (Pegasus)
- Signal M1 with pedal in positions -1 and –2
- Signal M2 with pedal in positions 1-12
- Inverted signal M3 with pedal in positions 1-12
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
- Machine run blockage effective with open contact (input in1 / parameter 240=6)
Automatic speed has priority over machine run blockage
- Key for operation at automatic speed (input in3 / parameter 242=10)
Mode 9 Backlatch Machines (Yamato)
- Signal M1 with pedal in positions -1 and –2
- Signal M2 with pedal in positions 1-12
- Inverted signal M3 with pedal in positions 1-12
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
- Key for operation at automatic speed n12 (input in3 / parameter 242=10)
- Machine run blockage effective with open contact (input in1 / parameter 240=6)
- Machine run blockage has priority over automatic speed n12
- Key for operation at automatic speed n9 (input in4 / parameter 243=34)
- Automatic speed n9 has priority over machine run blockage
Mode 10 Lockstitch Machines (Refrey Trimmer)
- Thread trimmer forward from trailing edge of slot position 1 to leading edge of slot position 2
- Thread trimmer backward with full power for the time (kt1) ; after that the signal is pulsed.
- Thread wiper (M3) after stop in position 2 after delay (kd3) during ON period (kt3)
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
Mode 11 Reversal of motor rotation with pedal in pos. -2
- Signal M1 direction of rotation
- Signal M2 pedal = -2
- Signal “machine running”
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Key for operation at positioning speed (input in1 / parameter 240=20)
Mode 12 Reversal of motor rotation with input in3
- Signal M1 direction of rotation
- Signal M2 pedal = 0
- Signal “machine running”

EFKA AB60D1472 22
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Key for operation at positioning speed (input in1 / parameter 240=20)
- Key for reversal of motor rotation (input in3 / parameter 240=21)
Mode 13 Lockstitch Machines with Thread Trimming System (Pfaff 1425)
- Thread trimmer for programmable increments (iFA) after intermediate stop in position 1
- Thread tension release from leading edge of slot position 1 after delay (FSE) during ON period (FSA)
- Thread wiper for a programmable time (t6)
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
- Key for function "needle up" (input in1 / parameter 240=2)
- Key for run to position 2 (input in3 / parameter 242=24)
- Key for speed limitation (n12) (input in4 / parameter 243=11)
Mode 14 Lockstitch Machines (Juki 5550-6, 5550-7)
- Thread trimmer (M1) from trailing edge of slot position 1 to leading edge of slot position 2
- Signal (M2) after stop in position 2 after delay (kd4) during ON period (kt4)
- Thread wiper (M3) for a programmable time (t6)
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
Mode 17 Chainstitch Machines (Pegasus Stitch Lock)
- Thread trimmer (FA) after stop depending on angle after delay (kd2) during ON period (kt2)
- Stitch lock signal (STS) after intermediate stop in position 2 after delay (kd3) during ON period (kt3)
and after stop depending on angle
- Top cover thread cutter (LFA) after stop depending on angle after delay (kd1) during ON period (kt1)
- Time-delayed (kdF) sewing foot lifting after standstill in position 2 (see chapter "Sewing Foot Lifting")
- Signal “machine running”
Mode 18 Overlock Machines (Bottoms Overlock)
- Tape cutter during stitch count (c1) at the start of the seam and during stitch count (c2) at the seam end
- Signal M1 after light barrier compensating stitches and during stitch count(c4)
- Signal M3 after light barrier covered
- Time-delayed (kdF) sewing foot lifting
- Signal “machine running”
Mode 19 Lockstitch Machines (Macofrey) Functions as in mode 10!
Mode 20 Lockstitch Machines (Juki LU1510-7)
- Thread trimmer (FA) for programmable increments (iFA) from position 1 onwards
- Thread tension release from leading edge of slot position 1 after delay (FSE) during ON period (FSA)
- Thread wiper from stop in position 2 onwards after delay (kd3) during ON period (kt3)
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
Mode 22 Lockstitch Machines (Brother B-891)
- Thread trimmer for programmable increments (iFA) after intermediate stop in position 1
- Thread tension release from trailing edge of slot position 2 after delay (FSE) during ON period (FSA)
- Thread wiper for a programmable time (t6)
- Sewing foot lifting (see chapter "Sewing Foot Lifting")
- Signal “machine running”
See List of Parameters chapter "Timing Diagrams" for the various modes!
6.3 Functions of the Keys Inputs in1, in3 and in4
Functions Parameter
Input 1 selectable input functions 0...44 in1 240
Input 3 “ “ 0...44 in3 242
Input 4 “ “ 0...44 in4 243
Software debouncing of all inputs On/Off 238
See List of Parameters for possible input functions of the keys.
6.4 Positioning Speed
Functions Parameter
Positioning speed n1 110
The positioning speed can be set using parameter 110 on the control within a range of 70...390 RPM.

EFKA AB60D147223
6.5 Maximum Speed Compatible with the Sewing Machine
The maximum speed of the machine is determined by the selected pulley and by the following settings:
 Set the maximum speed using parameter 111 (n2)
 Set the maximum speed limitation to the specific level according to the application as described in chapter "Direct
Input of Maximum Speed Limitation (DED)".
6.6 Maximum Speed
Functions Parameter
Maximum speed n2 111
Note
See instruction manual of the sewing machine manufacturer for the maximum speed of the sewing machine.
Note
Select the pulley such that the motor runs at approx. 4000 RPM with max. number of stitches.
When programming 3-digit or 4-digit parameter values on the control (without control panel), the 2-digit or 3-digit values
displayed must be multiplied by 10.
6.7 Positions
Before setting the position transmitter ensure that the direction of motor shaft rotation is set correctly!
CAUTION!
If the motor is mounted differently, e. g. at a different angle or with gear, make sure
that the direction of rotation is correct. Reset the positions if necessary.
CAUTION!
Turn power off before adjusting the positioning discs.
CAUTION!
Be very careful when adjusting the positioning discs.
Risk of injury!
Please ensure that positioning discs and generator disc (inner disc) are not damaged.