EGR CANOPY REMOTE LOCKING KIT User manual

Page 1 of 1021/03/17
INSTALLATION TIME: 1.0 hour (Approximately)
CP0253
Phillips head screwdriver
Flat blade screwdriver Spanner 10&13mm
Torque wrench
Side cutters
Draw Wire
PVC Tape
Socket 10&13mm, extension bar and ratchet
Electrical Connector Crimping Tool
TOOLS REQUIRED:
CANOPY
REMOTE LOCKING KIT
INSTALLATION INSTRUCTIONS
Place these instructions in vehicle’s glove box after installation is complete
VW AMAROK MY17-
IMPORTANT!
• Read instructions carefully before installation.
• It is strongly recommended that installation is conducted by an authorized dealer.
• This product must be installed exactly as specified in these instructions.
Failure to do so may result in improper fit and/or retention/failure of components.
• Recommend installation by 2 people.

Page 2 of 1021/03/17
4
56
21 3
78
CP0253
Fitting
Instruction
Qty - 1
Fitting
Instruction
SUPPLIED PARTS (PARTS IN VEHICLE WIRING KIT LOOM0127)
Retainer Clip
x 1
Vehicle Wiring Kit
(LOOM0127)
Qty - 1
Vehicle Wiring Harness
(LOOM0127A) x1 Window Wiring Harness (LOOM0127B) x1 Cable Tie x 8 Plastic Tube x 1
Female Connector
x 2
AUTOMOTIVE
SURFACE CLEANER
IMPREGNATED WITH 70% ISOPROPYLALCOHOL
For use in cleaning painted metal,
glass and other vehicle surfaces.
For external use only.
Dispose of properly after use.
RCL Unit
(LOCK0057)
Qty - 1
Wiring Clip
(CLIP3242PC-1)
Qty - 1
Rubber Tube
(EXTR0022)
Qty - 1
PARTS IN MAIN CARTON
PARTS CHECK SHEET
REMOTE LOCKING KIT FOR CANOPY
Alcohol Wipe
(MISC0052)
Qty - 1
Primer Stick
(MISC1365)
Qty - 1

Diagram: 1 - FEED VEHICLE HARNESS
1.
Diagram: 2 - LOCATE CONNECTORS
2.
Page 3 of 1021/03/17
Diagram: 3 - DISCONNECT CONNECTORS
3.
CP0253
Locate connectors behind rear LHS wheel.
Open the tailgate.
Feed the Vehicle Harness (LOOM0127A) through
the cavity in the rear LHS of the tub as shown.
Disconnect the existing vehicle harness
connectors under the vehicle as shown.
Run the Vehicle Harness down to the chassis rail.
LOOM127A
LOOM127A
ADDITIONAL PLUG
6 CYLINDER ONLY
REMOTE LOCKING KIT FOR CANOPY

Diagram: 4 - CONNECT VEHICLE HARNESS
4.
Diagram: 5 - REMOVE STRIKER PLATE
5.
Page 4 of 1021/03/17
Diagram: 6 - FEED LOOM INTO FRAME
6.
CP0253
Connect the vehicle harness (LOOM0127)
connectors to the previously disconnected
connectors as shown.
Inside the canopy feed a draw wire into the
slotted hole in the door frame. Draw wire should
come out at the bottom end of the frame
(as shown).
Connect the LOOM0127B blade terminals end
to the draw wire and pull up the window frame
to the slotted hole at the top.
Remove the draw wire.
On the passenger side of the canopy, remove
the M6 bolt and the threaded plate inside the
window frame holding the striker bracket to the
window frame.
EXISTING VEHICLE
HARNESS
CONNECTORS
LOOM0127A
DRAW WIRE
DRAW WIRE
LOOM0127B
REMOTE LOCKING KIT FOR CANOPY

Diagram: 7 - FEED RUBBER TUBE
7.
Diagram: 8 - SECURE LATCH PLATE
8.
Page 5 of 1021/03/17
Diagram: 9 - REMOVE LATCH COVER
9.
CP0253
Feed the rubber tube into the window harness
LOOM0127B as shown.
Fit the threaded plate inside the window frame
and secure the striker bracket with previously
removed hex head bolt, spring washer and flat
washer.
Remove the LHS latch cover by removing the
Phillips head screw. Retain all hardware.
LOOM0127B
LOOM0127B
RUBBER TUBE
SCREW
COVER
Important: Avoid pinching the wiring under
the threaded plate.
REMOTE LOCKING KIT FOR CANOPY

Diagram: 10 - REMOVE LOCK COVER
10.
Diagram: 11 - UNCLIP PULL RODS
11.
Page 6 of 1021/03/17
Diagram: 12 - REMOVE CAM PLATE
12.
CP0253
Remove two screws (A) holding the lock
cover (B).
Retain both handle and nuts.
Remove internal door handle (C) by removing
two dome nuts (D).
Unclip both pull rods (A) from the retainer
clips (B).
Remove the bolt (A) holding the cam plate (B)
and retain for re-installation.
A
A
D
C
B
A
B
A
B
A
A
B
B
REMOTE LOCKING KIT FOR CANOPY

Diagram: 13 - APPLY RUBBER TUBE
13.
Diagram: 14 - FIT PLASTIC TUBE
14.
Page 7 of 1021/03/17
Diagram: 15 - FIT PLASTIC TUBE
15.
CP0253
On the RHS inside the rear window glass clean the
area where rubber tube and wiring clip will be
attached, with an alcohol wipe and prime with the
primer stick. Allow to dry.
Feed the wiring into the clip and push approximately
15mm of the plastic tube into the rubber tube to
secure the wiring.
Feed the wiring harness into the plastic tube
as shown.
Place the wiring clip approximately 10mm from the
edge of the blackout on the glass, 100mm from top
edge of the glass and 90mm from the side. Peel the
liner and press to the glass.
Peel the liner from the rubber tube and apply the
tube to the glass as shown. Approximately 15mm
from the clip and 15mm from the edge of the
blackout.
90mm
100mm
WIRING NOT SHOWN
FOR CLARITY
15mm
15mm
RUBBER
TUBE
(LOOM0127B)
WIRING CLIP
LOOM0127B
PLASTIC
TUBE
AUTOMOTIVE
SURFACE CLEANER
IMPREGNATED WITH 70% ISOPROPYLALCOHOL
For use in cleaning painted metal,
glass and other vehicle surfaces.
For external use only.
Dispose of properly after use.
REMOTE LOCKING KIT FOR CANOPY

Diagram: 16 - FIT PLASTIC TUBE
16.
Diagram: 17 - FIT PLASTIC TUBE
17.
Page 8 of 1021/03/17
Diagram: 18 - FIT RCL UNIT
18.
CP0253
Important: Check the functioning of the
actuator when lock and unlocked is
pressed on the car key. If functioning is
opposite then swap wires around.
Feed the plastic tube into the rubber tube
approximately 15mm inside.
Push the plastic tube into the groove in the
aluminium extrusion as shown.
Fit the two female spade connectors to the
wires using a crimping tool.
Connect the canopy wiring terminals to the
RCL unit. Note that brown wire connects to the
terminal marked “L” on the RCL and orange
wire to the terminal “U”.
Important: The metal clip has a bow
shape, orient the clip in the bow up
position as shown in picture A. You may
need a small hammer to tap it into position.
Fit the RCL and secure with the metal clip onto
the handle.
RUBBER
TUBE
FEMALE
CONNECTOR
RCL
UNIT
METAL
CLIP
LOOM0127B
BROWN
RCL
CLIP
PICTURE A
ORANGE
REMOTE LOCKING KIT FOR CANOPY

Diagram: 19 - FIT CAM PLATE
19.
Diagram: 20 - CLIP ON PULL RODS
20.
Page 9 of 1021/03/17
Diagram: 21 - CONNECT HARNESS
21.
CP0253
Fit the cam plate onto the lock and secure
with the cam plate bolt. Torque to 7Nm.
Clip both pull rods into the retainer clips
as shown.
Connect the window harness to the vehicle harness.
A
B
1
A
A
A
B
B
B
LOOM127A
LOOM127B
REMOTE LOCKING KIT FOR CANOPY

Diagram: 22 - CHECK LATCH
22.
Diagram: 23 - CHECK HANDLE OPERATION
23.
Page 10 of 1021/03/17
Diagram: 24 - RW-FIT COVERS
24.
CP0253
Important: Check the LH & RH latches
release (’click’) simultaneously. If not
adjust the pull rod on one side until
the latches release at the same time.
Ensure the latch reaches 2nd stage position,
as shown and the striker is central inside the
latch.
Fit the handle to the lock.
Refit the latch covers and secure with one
Phillips head screws.
Check window handle operation. This can be
checked with the door open, manually depress
latches and activate handle. Handle should
activate latches at 2/3 of handle travel
simultaneously for LHS and RHS. If required,
adjust pull rods as shown:
Spinning clockwise - shorten.
Spinning anticlockwise - lengthen.
Refit the lock cover and secure with two
Phillips head screws.
2ND STAGE
1ST STAGE
LATCH COVER LOCK COVER
REMOTE LOCKING KIT FOR CANOPY