Electro-Voice SX Series SX600 User manual

Electro-Voice® Sx600 User Manual
Sx600 User Manual

Electro-Voice® Sx600 User Manual
Table of Contents
Product Description ................................................................................. 1
Important Features .................................................................................. 1
Product Feature Identification .................................................................. 2
System Acoustic Design Considerations ................................................. 3
Installation Precautions............................................................................ 4
Installation Notes ..................................................................................... 4
Installation Procedure ..............................................................................
Step 1: Selection and Preparation of the Mounting Surface .....................
Step 2: Mounting the SuperSAMTM Bracket ..............................................
Step 3: Completing the Electrical Connections ........................................
Step 4: Mounting the Speaker and Aligning ............................................. 8
Step 5: System Adjustment and Acoustic Tuning ................................... 10
Appendix A: Troubleshooting ................................................................. 10
Appendix B: Warranty Statement ........................................................... 12
Appendix C: Technical Specifiations ...................................................... 13
TOC

Electro-Voice® Sx600 User Manual
Product Description
The Sx600 Series is a remarkably flexible indoor/outdoor speaker
system designed to produce high-fidelity high-level audio in distributed
applications such as stadiums, racetracks, amusement parks,
fairgrounds, etc. tilizing a 65° x 65° high frequency horn and a unique
2-element vertical midbass array, Sx600 gives you the clarity of a direct
radiator with the high SPL and directivity of a properly designed horn
system, especially in the important vertical plane. While intended
primarily for vocal applications, the Sx600 accurately reproduces music if
heavy bass is not required.
Important Features
The Sx600 is available as either a conventional 4 ohm low impedance
system, the Sx600PI, or as a constant voltage system, the Sx600PIX.
The PIX version features a 100% duty cycle rated 600 watt full isolation
line transformer for operation with 70volt, 100volt, 140volt, or 200volt
distributed systems.
The Sx600 comes with an all-new Super Strong Arm Mount, called the
SuperSAMTM. This exclusive 2-part EV mounting system allows the
installer to pre-set the exact down angle on the ground, fasten the
separate mounting bracket by itself, and then mount the speaker to the
bracket quickly and easily with a single bolt, setting the pan angle
anywhere within a 180° arc in the process.
The three-layer stainless steel grill design is an acoustically transparent
yet effective barrier to both condensation and heavy rain. The light-
weight polypropylene enclosure has strategically placed internal
passages to conduct moisture that may accumulate internally out to the
side channels where it drains away.
1

Electro-Voice® Sx600 User Manual
Product Feature Identification
Figure 1: Sx600 Product Features
Stainless Steel
SuperSAMTM
Mounting
Bracket
SuperSAMTM Down
Angle Adjustment
0°- 60° in 5°
Increments)
 Full Face Stainless Steel Grille
with Hydrophobic Backing
Not Shown)
 All Stainless Steel Hardware
Not Shown)
Enclosure
Front View)
Enclosure
Rear View)
2
65° x 65°
VaripathTM
Constant
DirectivityTM HF
Horn with DH2T
Compression
Driver
Nd12A-8
Neodymium
Midbass Driver
DL12BFL
Midbass/LF
Driver
Weather-Resistant Lightweight
Polypropylene Enclosure
All Aluminum
Rigging
All Aluminum
Rigging
SJO Input
Cable
White
+
Black
-

Electro-Voice® Sx600 User Manual
System Acoustic Design
Considerations
Direct radiator acoustic systems can offer great vocal band clarity but
dont usually offer the efficiency and directivity of horn loaded systems.
Horn loaded systems, if the overall dimensions are large enough, can
offer great directivity control, but typical multi-way horn designs,
particularly high Q co-axial designs, are also naturally resonant.
Resonant systems suffer from poor time domain response and, as a
consequence, can have poor intelligibility. The EV solution is to combine
a two element critically spaced midbass line array with ultra-efficient
neodymium magnetics. This produces the high SPL levels and vertical
directivity of a properly horn loaded low/mid section while maintaining the
clear vocal reproduction of a well damped direct radiator system. The
Electro-Voice ND12A neodymium midbass driver developed for X-Array
has been optimized for ultra high level, high intelligibility 300Hz to 2kHz
response. The ND12A incorporates EVs Ring Mode Decoupling (RMD)
technology to dampen mechanical domain resonances that color vocal
fundamentals in normal direct radiator systems. RMD, found in most EV
drivers, ensures level independent tonal response and produces a level
of intelligibility unique to EV systems. The second 12 inch driver, a
specially modified DL series, works with its own crossover section and
critical spacing to the ND12A to greatly improve midband vertical
directivity and system output below 300Hz. The result is clear, clean
vocals, with the SPL capabilities required for large spaces.
The SX600 also features EVs DH2T medium format compression driver
coupled to our unique Varipath constant directivity high frequency horn.
The HF horn pattern is optimized to a 65° horizontal by 65° vertical
included angle to produce both long throw and wide front to back
audience coverage. The high power handling and low distortion
performance of the DH2T assures excellent vocal articulation with
extended high frequency coverage to beyond 16kHz.
3

Electro-Voice® Sx600 User Manual
Installation Precautions
This document details general mounting practices appropriate to the
entertainment industry, as they would apply to the mounting of Electro-
Voice Sx600 loudspeaker systems. It is intended to familiarize the reader
with mounting hardware and techniques for suspending Sx600 loud-
speaker systems overhead. Only persons with the knowledge of proper
hardware and safe mounting techniques should attempt to suspend any
sound systems overhead. Prior to suspending any Electro-Voice Sx600
loudspeaker systems overhead, it is essential that the user be familiar
with the strength ratings, mounting techniques and special safety consid-
erations outlined in this manual. The mounting techniques and practices
recommended in this manual are, of necessity, in general terms to
accommodate the many variations in mounting configurations. As such,
the user is expressly responsible for the safety of all specific Sx600
loudspeaker mounting configurations as implemented in practice.
The Sx600 SuperSAMTM Mounting System is intented to support the
Sx600 Speaker System only. Do not use it for any other purpose. Never
set anything on, or hang anything from, the Sx600 SuperSAMTM when
using it for the Sx600 Speaker System.
Installation Notes
The Sx600PI weighs in at 80 lb (36.3 kg.) and the Sx600PIX at 98 lb
(44.5 kg).
It is the installers responsibility to insure that the mounting
surface is stable and sufficiently strong to support the
weight of the unit(s) being mounted.
The SuperSAMTM is made of tough 6061T6 aluminum, and the actual
mounting bracket is stainless steel. DO NOT WELD. Consult and follow
all applicable codes and procedures. se only ½ inch diameter
mounting bolts, 4 per bracket minimum. (all 6 is recommended) When
mounting outdoors, remember to allow for wind, snow and ice load. Do
not locate the Sx600 where it may be subjected to water or snow run-off
from roofs, gutters, etc. NEVER MO NT AN Sx600 ON ITS SIDE.
4

Electro-Voice® Sx600 User Manual
5
Block Wall Mounting
Do not attempt to mount an Sx600 to a block or brick wall without
through-bolts and large, heavy steel backing plates on both sides of the
wall. On poured concrete walls use deep ½ inch diameter anchors that
cannot be pulled out once set. se all 6 mounting holes.
SuperSAMTM
Bracket
1/2 Bolts
6 Reqd)
Approved Straps
4 Reqd)
Figure 2: Pole Mounting
Figure 3: Block Wall Mounting
SuperSAMTM
Bracket
1/2 Bolts
6 Reqd)
Heavy Steel Backing Plates Block Wall
Block Wall
Pole Mounting
Follow the pole manufacturers recommendations when mounting to a
pole. On wooden poles, make sure there is no rot or other deterioration.
Through-bolts with backing plates are highly recommended. Lag bolts
should only be used in conjunction with straps.

Electro-Voice® Sx600 User Manual
Stud Wall Mounting
First determine whether the structural members in the wall can withstand
not only the weight of the Sx600, but also the side-to-side stresses of
heavy cross-winds. Reinforce both sides of the wall with heavy plates, ¾
inch marine plywood minimum, and use through bolts. Never rely on lag
bolts alone. Additional side-to-side support may be had by attaching
simple steel outriggers (not included) from the SuperSAMTM pivot bolt to
the next stud on either side of the mounting bracket. Never mount to a
wall containing plaster or drywall without backing plates.
6
I-Beam Mounting
Because of the vast number of sizes and conditions of their use, consult
a licensed structural engineer for the approved method of attaching an
Sx600 to any particular I-Beam or other structural component.
Mounting Surface Reinforcement
If in doubt: Make It Stronger. Strong side winds will exert tremendous
side leverage along the axis of the mounting bolts sufficient to crush
some surfaces. A large backing plate and/or steel outriggers attached
from the pivot bolt to the wall 16" to 24" either side of center makes a
simple and effective reinforcement in most situations.
SuperSAMTM Bracket1/2 Bolts
6 Reqd)
Studs
Stud Steel Outriggers
Large Backing Plates, 3/4
Marine Plywood Min.
Figure 4: Stud Mounting

Electro-Voice® Sx600 User Manual
Installation Procedure
Step 1: Selection and Preparation of the
Mounting Surface
Surface must be clean and smooth. It must also be a material that is not
easily crushed. While the SuperSAMTM distributes weight evenly over a
relatively large area, strong winds against the side of the Sx600 will exert
significant crowbar-like leverage between the bolts and the side corner
edges of the bracket. For this reason, surfaces of plaster, drywall, soft
wood, cinder block, ceramic, glass or other brittle, crushable materials
must have a large heavy backing plate to prevent the Sx600 from
loosening itself by crushing its mounting surface.
Step 2: Mounting the SuperSAM Bracket
If bolts are to be used, determine the exact location desired for the holes
on the mounting surface. se a center punch to mark the center of each
hole to be drilled and minimize hole drift. Drill holes and DE-BURR. The
bracket M ST sit perfectly flat against the mounting surface. Mount the
bracket using ½ bolts, washers, lock washers and nuts, and tighten
securely. Stainless Steel hardware is recommended.
Step 3: Mounting the Speaker and Aligning
Pre-set the down angle of the speaker (as pre-determined by EASE) by
inserting the 5/16 Stainless Steel bolt through the appropriate holes (See
Figure 5). Tighten it and the ½ pivot bolt securely. (If aiming visually,
tighten bolts finger-tight only until aiming is finalized.) Place the long ½
bolt and washer through the appropriate hole in the mounting bar. Use
the hole nearest the speaker for down-angles of less than 40 degrees and
the farthest hole for angles greater than 40 degrees. Set the speaker on
the already mounted bracket end bar, dropping the ½ pivot bolt through
the hole near the end of the bar. (The second hole is provided as a
convenience for certain close in situations.) Install the flat washer, lock
washer and nut and tighten just enough to pull both bars together.
Determine pan angle by sighting along center groove of enclosure. (Either
top or bottom) Securely tighten pivot bolt to lock in place. Visually check
down angle. Too high an angle will result in poor intelligibility in the near-
field; a too-low angle will cause poor intelligibility far-field and a hot spot
close in. If necessary, re-set the down-angle as follows: Loosen the ½
bolt on the adjusting bracket and remove the 5/16 bolt. Tilt the speaker
to the desired angle and re-insert the 5/16 bolt in the appropriate hole.
Re-tighten all hardware.
7

Electro-Voice® Sx600 User Manual
Step 4: Completing the Electrical Connections
Trim the SJO cord to a neat length while allowing enough slack for future
aiming adjustments or service. Make electrical connections per all
applicable codes in a weather-tight box and secure the SJO cord through
a weather-tight gland nut. Observe color code for proper polarity: Black
wire from speaker is audio (-), white wire is audio (+).
sing the PIX (Constant Voltage Version)
Constant Voltage Design Considerations
One of the major expenses of any large sound system up-grade is the
cost of running new wiring. For this reason, the Sx600PIX transformer
has taps for use on lines as high as 200volts, which is easily delivered by
an Electro-Voice CPS-4 amplifier in bridge mode. Keeping the current
draw the same, changing from 70volts to 200volts means you can now
pull approximately 3 times the wattage from the same wiring! In new
installations, the higher voltages mean less line loss on long runs, less
current and lighter gauge wire. Always check and comply with all
applicable codes.
8
Figure 5: Mounting the Speaker to the Wall Bracket
Exploded View Fully Assembled View

Electro-Voice® Sx600 User Manual
Selecting Wattage Taps
The Sx600 is intended to be a high level speaker, so the transformer
taps are set up to produce a full 600 watts at each of the 4 voltages
listed. If necessary, the wattage may be halved by selecting the next
HIGHER voltage tap. NEVER select a tap for a LOWER voltage! (i.e;
Do not use a 70 volt tap in a 100 volt system, etc.) The Sx600PIX is
shipped from the factory pre-wired for 600 watt operation on standard 70
volt lines. To select a higher voltage, remove the 10 mounting screws
around the perimeter of the input panel (See Figure 6). CA TION: the
transformer alone weighs 18 lb. (8.2 kg.) Be prepared to support this
weight when the screws come out! Carefully tip the panel outward from
the enclosure, taking care not to damage the water gasket or strain any
of the internal connecting wires. Locate the WHITE wire of the input
cord and carefully pull its connector straight back off the 70 volt tab.
Select the desired voltage and push the connector securely onto the
corresponding tab. Do NOT move the black wire, which must stay
connected to COM. Inspect the water gasket for dirt or damage, and
reassemble the panel to the enclosure. sing a permanent marker,
MARK THE NEW VOLTAGE SETTING in the box provided on the
Sx600PIX label.
9
Figure 6: Selecting Wattage Taps
Exterior View Interior View
Voltage Tap
Selector
White Wire)
COM
Connection
Black Wire -
Do Not Move!)
Top of Panel
Plug-In Connector
from Transformer
Mounting
Screws
10 Places)

Electro-Voice® Sx600 User Manual
Step 5: System Adjustment and Acoustic Tuning
The Sx600 M ST BE HI-PASSED at 90Hz using a minimum slope of
12dB/octave with a Q of 1.6. (Easily obtainable on the Electro-Voice Dx-
38 Digital Loudspeaker Controller) If analog filtering is used, a 70Hz
high-pass filter of at least 12dB/octave slope and low frequency EQ of
NO MORE THAN 3dB boost centered at 90 or 100Hz not to exceed one
octave wide is acceptable. Do not use shelving EQ! Set the system
limiters to prevent amplifier clipping even during extreme (aka: excited
announcer) program peaks. EQ cuts are acceptable when necessary to
account for resonances within the venue, but DO NOT BOOST EQ. The
Sx600 has a full, natural sound, but has no usable output below 0 Hz.
Appendix A: Troubleshooting
Every Sx600 is thoroughly tested before it leaves the Electro-Voice
factory. Listed below are some of the common problems that may be
encountered along with suggestions for solving them.
Speaker plays ut level is low:
1.) Make sure the amplifier is capable of delivering sufficient voltage
and current to produce the wattage necessary for the total
number of systems per line.
2.) Check amplifier input drive signal level and gain adjustment.
Verify that amplifier is developing the required output voltage and
that the voltage at the loudspeaker is the same.
3.) Excessive line loss. Verify that wire size is adequate for the
length of run, especially on 4 ohm PI models. If wire gauge is
too small, either rewire, change to the constant-voltage PIX
version, or on PIX models, change to a higher voltage tap to
reduce line loss, providing the amplifier is able to deliver that
voltage without clipping and the wiring will still meet code
requirements at the higher voltage.
4.) Incorrect voltage tap setting. (PIX models only) Setting the tap
higher than the line voltage will reduce the wattage drawn from
the line, resulting in 3dB less level (1/2 the wattage) for each tap
above rated voltage. Verify and re-set taps as necessary.
Setting the taps below the line voltage (PIX models) or
attempting to drive too low an impedance (PI models) may
cause the amplifier to go into over-current protection resulting in
decreased output. Redistribute lines and/or add more/higher
power amplifiers.
10

Electro-Voice® Sx600 User Manual
11
System shuts down when driven hard.
1.) Insufficient amplifier power. Amplifier goes into protect mode
due to overcurrent or thermal stress. Switch to a larger
amplifier.
2.) Line impedance too low. (PI models in particular) Some
amplifiers will not drive a 2 ohm load at full power, especially if
both channels are loaded to 2 ohms. (A pair of Sx600PI
systems on the same line is a 2 ohm load.) se a different/
bigger amplifier, convert to PIX versions, or reconfigure lines
with more amp channels and fewer speakers per line.
3.) Incorrect high-pass filter or no filter at all. All Sx600 models
M ST BE HI-PASSED, (See step 5 above) but PIX models may
cause amplifier shut-down due to transformer saturation at high
levels caused by low frequency transients or heavy bottom
octave program content. Verify that the CORRECT hi-pass
filtering is in use at all times.
4.) Amplifier is simply being overdriven and going into protect mode.
With an oscilloscope on the amplifier output, adjust compressor/
limiter to keep amplifier(s) out of clipping. If the system has no
comp/limiter, add one to the signal chain and be sure it is
properly set.
Inconsistent intelligi ility in audience area
1.) Improper aiming. If intelligibility decreases near the speaker, the
down-angle is set too high. If the intelligibility is great right under
the speaker but suffers as you begin to move away from it, the
down-angle is set too low. Intelligibility across the horizontal
plane (side to side) can be affected by a sloping audience area,
reflections from nearby walls or other barriers, and trees,
banners and other objects obstructing and/or reflecting the
sound in an adverse way. EASE is an excellent tool for
predicting the correct aiming, but in actual use these angles may
need to be adjusted.
2.) Over-equalization. The primary speech fundamentals are found
in the 300Hz to 3kHz range, most consonants are affected by
the 3kHz to 6 kHz band, and sibilance is mostly from 6kHz on
up. Substantial EQ cuts in any of these regions will seriously
degrade the intelligibility of speech. se only enough EQ to
tame the very worst room resonances (which should not be a
problem outdoors) keeping the notch width as narrow as
possible. The best solution is to keep the announcer close to

Electro-Voice® Sx600 User Manual
12
the microphone and use a good compressor/limiter to
compensate for variances in microphone distance and
excitement.
Appendix : Warranty Statement
Electro-Voice® products are guaranteed against malfunction due to defects
in materials or workmanship for a specified period, as noted in the individual
product-line statement(s) below, or in the individual product data sheet or
owners manual, beginning with the date of original purchase. If such
malfunction occurs during the specified period, the product will be repaired
or replaced (at our discretion) without charge. The product will be returned
to the customer prepaid.
Exclusions and Limitations
The Limited Warranty does not apply to: (a) exterior finish or appearance;
(b) certain specific items described in the individual product-line statements
below, or in the individual product sheet or owners manual; (c) malfunction
resulting from use or operation of the product other than as specified in the
product data sheet or owners manual; (d) malfunction resulting from misuse
or abuse of the product; or (e) malfunction occurring at any time after repairs
have been made to the product by anyone other than Electro-Voice® Service
or any of its authorized representatives.
Obtaining Warranty Service
To obtain warranty service, a customer must deliver the product, prepaid,
to Electro-Voice® Service or to any of its authorized service representatives,
together with proof of purchase of the product in the form of a bill of sale or
receipted invoice. A list of authorized service representatives is available
from Electro-Voice® Service at: 12000 Portland Avenue, Burnsville, MN
55337. Ph: [phone].
Incidental and Consequential Damages Excluded
Product repair or replacement and return to the customer are the only
remedies provided to the customer. Electro-Voice® shall not be liable for
any incidental or consequential damages including, without limitation, injury
to persons or property or loss of use. Some states do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation
or exclusion may not apply to you.
Other Rights
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Speakers and Electronics
Electro-Voice® Speakers and Speaker Systems are guaranteed against
malfunction due to defects in materials or workmanship for a period of five
(5) years from the date of original purchase. The Limited Warranty does

Electro-Voice® Sx600 User Manual
13
not apply to burned voice coils or malfunctions such as cone and/or coil
damage resulting from improperly designed enclosures. Electro-Voice®
active electronics associated with the speaker systems are guaranteed for
three (3) years from the date of original purchase. Additional details are
included in the niform Limited Warranty statement.
Appendix C: Technical Specs
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Electro-Voice® Sx600 User Manual
U.S.A. and Canada:
For customer orders, contact the Customer Service department at:
800/392-3497 Fax: [phone]
For warranty repair or service information, contact the Service Repair Department at:
800/685-2606
For technical assistance, contact Technical Support at:
866/78-AUDIO
Specifications subject to change without notice.
All Other International Locations:
952-884-4051 Fax: [phone]
www.electrovoice.com l Telex Communications, Inc. l www.telex.com
Printed in U.S.A
© Telex Communications, Inc. 3/2003
Part Number 38110-208 Rev B