Electrolux 38 Stainless Steel User manual

Grill Assembly
Built-In Instructions 5-12
13-15
21-22
16-19
17
20
23

Welcome & Congratulations
Please record Grill information for future reference and service work:
Model #:
Serial #:
Date of Purchase:
Gas Type:
Please retain this manual for future reference
© 2004 Electrolux Home Products, Inc All rights reserved
Congratulations on your purchase of a new gas grill! At Electrolux Home Products, we
are very proud of our product and are completely committed to providing you with the
best service possible. Your satisfaction is our number one priority.
We know you’ll enjoy your new gas grill and Thank You for choosing our product. We
hope you consider us for future purchases.
PLEASE CAREFULLY READ AND SAVE THESE INSTRUCTIONS
This Use & Care Manual provides specific operating instruction for your model. Use your
gas grill only as instructed in this manual. These instructions are not meant to cover every
possible condition and situation that may occur. Common sense and caution must be
practiced when installing, operating and maintaining any appliance.
Questions? 1-800-320-0859
1

TESTED IN ACCORDANCE WITH ANSI
Z21.58b-2002/CGA 1.6b-M02 STANDARD FOR
OUTDOOR COOKING GAS APPLIANCES.
THIS GRILL IS FOR OUTDOOR USE ONLY.
Check your local building codes for the proper
method of installation. In the absence of local
codes, this unit should be installed in accordance
with the National Fuel Gas Code No. Z223.1-2002
and the National Electrical Code ANSI/NFPA No.
70-1990
WARNING
DO NOT try lighting this appliance without reading
the “LIGHTING INSTRUCTIONS” section of this
manual.
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
An LP cylinder not connected for use shall not be stored in
the vicinity of this or any other appliance.
2
General Safety Instructions
IMPORTANT SAFETY INFORMATION
-Read this manual carefully before using your grill to reduce the risk of fire, burn hazard or
other injury.
- Extreme care should be used because of the high temperatures produced by this appliance. CHILDREN SHOULD NOT BE LEFT
UNATTENDED IN AN AREA WHERE THE GRILL IS BEING OPERATED.
- This appliance must be kept clear from combustible materials, gasoline or other flammable vapors and liquids. Do not allow
flammable materials to come in contact with grate, burner or hot surfaces.
- Do not repair or replace any part of this appliance unless it is specifically recommended in this manual. A qualified service techni-
cian should conduct all other service.
- Follow the installation and servicing instructions provided with this product. Have your grill installed by a qualified service techni-
cian. Locate the main gas supply valve so that you know how to shut the gas off to your grill. If you smell gas, make sure all gas
connections are tight before operation. If you continue to smell gas call a qualified technician.
- When lighting a burner, always pay close attention to what you are doing. Be certain you are pushing the ignitor that lights the
burner you intend on using.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, immediately
call your gas supplier.
FOR OUTDOOR USE ONLY
This appliance is not intended to be
installed in or on recreational vehicles or boats.
CALIFORNIA PROPOSITION 65 - WARN-
ING: The Burning of gas cooking fuels generates
some by products which are on the list of substances
which are known by the State of California to cause
cancer or reproductive harm. California law requires
businesses to warn customers of potential exposure to
such substances. To minimize exposure to these sub-
stances, always operate this unit according to the use
and care manual, ensuring you provide good ventila-
tion when cooking with gas.

3
1. Roll top grill hood 8. Warming shelf
2. Grilling/Cooking surface 9. Infrared back burner
3. Side Shelf 10. Electronic ignitor: main, rear infrared
& side burner
4. Control knob: back infrared burner 11. Cart w/doors
5. Control knobs: main burners 12. Ignitor access opening
6. Convection vents 13. Side Burner
7. Handle 14. Control knob:side burner
2
17
8
9
13
14
10
12
11
5
6
4
3
Grill Features: FD38

Cart Parts
2L-shaped side pieces
1U-shaped back side piece
1 Base
2Wheel channels
Cart Door Parts
2Doors Handle Kits
2Nylon bushings
2Door pivot screws and nuts
Grill Parts
1Stainless steel grill head
1Stainless steel side shelf
1Side burner (side shelf)
1Electronic ignitor
7Flavor grids
3Stainless steel bar grates
1Stainless steel warming rack
1Drip pan
2Magnetic catches
1Hose and regulator (LP models only)
Assembly Parts
16 Hex head screws
8 Bolts
2Rubber Door Stops with Bolts
111/4” Plastic Plug
Part #’s
WIP-192-71D384
WIP-192-72D384
WIP-192-70D384
WIP-192-438365L/R
RMP-122-00921
RMP-122-00520
RMP-122-00598/122-00508
Grill Parts
WIP-122-11D384
WIP-192-326393
WIP-191-43DGN4
RMP-122-53306
WIP-191-13D384
RMP-122-00699
WIP-191-538015
RMP-122-00005
RMP-122-00029
RMP-122-00821
Assembly Parts
RMP-122-00615
RMP-122-00626
RMP-122-00579
RMP-122-00492
4
Grill Components List

5
Cart Assembly, Door Stops & Door Pivot Bolts
1. Attach the two L-shaped sides to the back portion
of the cart, making sure the two holes face up &
the key holes are on the top, using the (4) self
tapping hex head screws. (See Fig. 1)
Note: A power screwdriver is required to install the
screws-be cautious not to over-tighten and strip
the screws.
2. Set the base on the top of the cart assembly, with
large opening closer to back portion of cart, and
align the eight mounting holes. Then set the 2
wheel channels on the base and attach them using
the (8) bolts provided, from inside the cart
upwards through wheel channels. (See Fig. 2)
Note: Tighten the bolts securely
3. Door Stops: Insert Door Stop Bolts downward
from bottom side of Cart Base through the hole
found in the middle/front of the base. (See Fig 3)
4. Screw Rubber Caps onto Bolts from the topside of
Cart Base and tighten securely. (See Fig 4)
4. Door Pivot Bolts: Insert Bolts downward from
bottom side of Cart Base through the holes found
in the left & right/front of the base and secure with
bolt. (See Fig. 2)
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Note: Prior to assembly remove protective film from stainless steel parts
Screws
Assembly requires: 4 tools and a Friend
Tools required:
Power screwdriver
Screwdriver extension
1/4” socket wrench
1/2” socket wrench
adjustable wrench
scissors
Caution: Gas regulator is not flush with
bottom. DO NOT let the Grill head sit flat
without placing support around regulator
to prevent damage to the regulator prior
to installing on cart.
Bolt up through
bottom of cart base
LP Tank
cutout
Door Stop
Holes
Door Pivot
Bolt Holes
Wheel Channel
Grill Assembly

Attaching Grill Head to Cart
1. While keeping the Grill on the foam base
lean it onto its back. (be sure to hold the
hood shut when doing this.) With the Grill
on its back, loosen all 4 bolts on the
bottom side of the Grill, but do not
remove.(See Fig. 5)
2. Using 2 self tapping hex head screws,
attach the magnetic door catch in the 2 holes
in the bottom of the grill. (Repeat for second
door catch) (See Fig. 6)
3. Have someone help you pick up the grill
and set it on the top of the cart, with the front
of the grill above the door opening. Make
sure the 4 bolt heads fall through the large
opening of the key hole slots in the top of the
cart. Slide the grill head backward, so the
bolts are resting in the small opening of the
key hole slots. Tighten the bolts securely.
Be sure not to over tighten and strip the
bolts. Next insert 4 hex head screws into grill
bottom through cart. (See Fig. 7)
Note: This is a very heavy step that requires
two individuals to complete.
Installing the Cart Door
1. While holding the door line up the bottom
hole on the door with the bolt sticking up
through base of cart. Next place a nylon
bushing onto the top pin, then depress the pin
and insert into the hole in the bottom of the
grill. (See Fig. 8)
6
Fig. 7
Fig. 8
Nylon Bushing
Door Pivot Bolt
Fig. 6
Screws
Catches face
towards front
of grill
Screw holes
Bolts
Fig. 5
Screw holes for
magnetic catch
Grill Assembly

Installing the Cart Door Handles
1. Using a 5/32” allen wrench insert 1 screw
through the inside of the door front into
a bar handle end and tighten securely.
(See Fig. 9)
2. Insert Bar Handle into the End Cap
attached to the door and then into the
other End Cap and tighten End Cap with
allen wrench and screw. (See Fig. 10)
3. Complete Door. (See. Fig. 11)
4. Repeat above steps for the second
door.
Installing the Drip Tray
1. The drip pan is installed inside of the cart
under the grill head.
2. Slide the drip pan onto the two ledges located
on the bottom of the grill, by inserting it from
the left side of the cart. (See Fig. 12)
7
Screw Holes
End Cap
End Cap
Backside of door:
2 screw locations
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Bar Handle
Grill Assembly

Side Shelf Attachment
1. Attach the shelf to the left side of grill by
inserting the shelf hooks into the slots on the
side of the grill and pushing down on the shelf
assembly until level with grill. (See Fig. 13)
2. Lock the shelf in place by inserting (2) self
taping screws into shelf. (See Fig. 14)
Interior parts installation
1. Check to make sure the bottom Flavor
Grids are correctly installed in the cutouts and
around the ignitors, as they may have shifted
during shipment. (See Fig. 15)
2. Insert the second row of Flavor Grids into
cutouts with triangle ridges facing up.
(See Fig. 16)
3. Install cooking grates on the ledges provided
on the grill to create your cooking surface.
(placing the one with a thumb hole in the
middle) (See. Fig. 17)
4. Place warming shelf on support brackets by
setting it flat across brackets allowing the two
holes to line up with the stops on each
bracket. (See Fig. 18)
8
Fig. 13
Fig. 14
Fig. 15
Fig. 17
Fig. 18
Fig. 16
Shelf Hooks
Bottom Flavor Grids
in between burners
Grill Assembly

1. Attach the Side Burner to the grill by
inserting the shelf hooks into the slots on the
side of the grill and pushing down on the shelf
assembly until level with the grill
(See Fig. 19)
2. Lock the Side Burner in place by re-inserting
(1) hex head screw in the front edge of
side burner. (See Fig. 20)
Note: A power screwdriver extension is needed to
insert screw.
3. Attach the Flex Line coming from the side of
the grill to the fitting on the bottom of the
Side Burner. (See Fig. 21)
4. Attach the ignitor wire coming out from the
side of the grill to the side burner ignitor
point. (See Fig. 22)
9
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Side Burner Assembly
SCREW HOLE
Attach to fitting
Ignitor
wire
hookup