ELETTROQUADRI MP3 User manual

INSTALLATION MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
ENGLISH
2021
ELETTROQUADRI
SINCE 1983
MICROPROCESSOR SYSTEM
MP3
FOR MOVING WALKWAYS / ESCALATORS

ELETTROQUADRI S.r.l.
All rights reserved.
This document may not be reproduced or disclosed even in part in any way. Any violaon is punishable by law.
Subject to modicaon.
The brands and trademarks cited in this manual are the property of the respecve manufacturers.
REVISION
REASON FOR REVISION REVISION DATE
1.5
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INSTALLATION MANUAL
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..........................................................................................................3
...................................................................................5
1.1. Installaon Manual...................................................................................................................5
1.1.1. Reproducon limits and copyright ................................................................................................ 5
1.1.2. Updates ......................................................................................................................................... 5
1.1.3. Care of the instrucons................................................................................................................. 6
1.1.4. How to print the Instrucon Manual ............................................................................................ 6
1.2. How to use this manual............................................................................................................7
1.2.1. Page layout.................................................................................................................................... 7
1.2.2. Symbols ......................................................................................................................................... 8
1.2.3. General denions........................................................................................................................ 9
1.3. Manufacturer's data.................................................................................................................9
1.4. Aer-sales assistance .............................................................................................................10
1.5. Warranty ................................................................................................................................10
1.6. Tesng ....................................................................................................................................10
............................................................................................................11
2.1. Reference standards applied..................................................................................................11
2.2. Safety warnings ......................................................................................................................11
2.2.1. General warnings ........................................................................................................................ 11
2.2.2. Warnings for Installer safety ....................................................................................................... 11
2.3. Idencaon of operang personnel.....................................................................................12
2.3.1. Personal Protecve Equipment................................................................................................... 13
2.4. Correct use .............................................................................................................................13
2.5. Incorrect use...........................................................................................................................13
2.6. Residual risks ..........................................................................................................................13
................................................................................................15
3.1. Installaon..............................................................................................................................15
3.2. Board layout ...........................................................................................................................16
3.2.1. Composion of the MP3 board (on the control panel) ............................................................... 16
3.2.2. Composion of the INSER board (in the top and boom enclosures) ........................................ 16
3.3. Types and locaon of enclosures ...........................................................................................17
3.4. Complementary material .......................................................................................................17
3.5. Sensor layout..........................................................................................................................18
..............................................................................................19
4.1. General warnings ...................................................................................................................19
4.2. Walkway/escalator operang mode ......................................................................................20
4.3. TSM remote terminal (programmer)......................................................................................20
4.4. Entering programming ...........................................................................................................20
4.5. Basic parameters....................................................................................................................21
4.5.1. Type of Motor ............................................................................................................................. 21
4.5.2. Type of manoeuvre ..................................................................................................................... 21
4.6. Miscellaneous mes...............................................................................................................22
4.7. Opons ...................................................................................................................................23
4.8. Automac conguraon of the safety chain with the INSER boards .....................................25
4.9. Set input name .......................................................................................................................25
4.10. Create input name................................................................................................................26
ELETTROQUADRI
SINCE 1983
MP3

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INSTALLATION MANUAL
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............................................................................................27
5.1. Preparatory operaons ..........................................................................................................27
5.1.1. SM-SIL board calibraon ............................................................................................................. 27
5.2. Commissioning trials and periodic tests.................................................................................28
5.2.1. Uncontrolled movement test ...................................................................................................... 28
5.2.2. Uncontrolled movement test ...................................................................................................... 28
5.2.3. With variable speed drive: Over speed test ................................................................................ 28
..................................................................................................29
6.1. General warnings ...................................................................................................................29
6.2. Table of errors ........................................................................................................................29
ELETTROQUADRI
SINCE 1983
MP3

1
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INSTALLATION MANUAL
1
1.1.
The Installaon manual is an integral part of the board and must be kept with care and accompany the board
throughout its enre life cycle, right up to nal scrapping.
The manual has been drawn up by the Manufacturer to provide all the necessary informaon to those authorized
to interact with the machine during its expected service life: buyers, installers, expert operators and specialized
technicians.
ELETTROQUADRI S.r.l. declines all liability for improper use of the board and for damages caused as a result of
operaons not considered in this manual or in any case unreasonable.
1.1.1.
Reproducon of the manual, even paral, and distribuon by any means, unless expressly authorized by the
Manufacturer, is prohibited.
Any unauthorized reproducon will be prosecuted in the manner and mes prescribed by the laws in force.
© ALL RIGHTS RESERVED: copyright on this manual belongs to ELETTROQUADRI S.r.l.
Reprinng, reproducon and translaon, even paral, are prohibited without the wrien authorizaon of
ELETTROQUADRI S.r.l.
The manual cannot be transferred to third pares for viewing without the wrien authorizaon of
ELETTROQUADRI S.r.l.
1.1.2.
Illustraons of the board are provide for explanatory purposes only and are not binding for the Manufacturer.
The manufacturer reserves the right to make any changes to components, parts and/or supplies for the purpose
of making improvements or for any other reason, without having to update this manual unless said changes
alter machine operaon and/or safety.
IMPORTANT
The Manufacturer reserves the right to make changes without prior noce.
IMPORTANT
Any addions to the manual which the manufacturer deems appropriate to send to users must be
kept together with the manual, becoming an integral part thereof.
ELETTROQUADRI
SINCE 1983
MP3

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INSTALLATION MANUAL
1.1.3.
The Installaon manual must be kept by a person responsible for said task, in a suitable place, so that it is always
available for consultaon in opmum condion.
It must always be easy to nd and consulted by the skilled operators and must always accompany the board in
the case of transfer or resale.
CAUTION
The manual must be kept with care and replaced if it deteriorates and/or becomes illegible.
1.1.4.
CAUTION
ELETTROQUADRI S.r.l. shall not be held liable for any misinterpretaon of the informaon contained
herein if prinng has not been executed correctly.
ELETTROQUADRI
SINCE 1983
MP3

1
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INSTALLATION MANUAL
1.2.
The encharged operators must, under their own responsibility, read this manual carefully before using and
programming the board.
IMPORTANT
Keep this manual for the board's whole life cycle in a known and easily accessible place, so that it is
always available when needed.
1.2.1.
The logic applied to the page layout of these instrucons is presented and described below.
Key:
A. MANUAL HEADING
B. FOOTNOTES
1. CHAPTER of the Installaon Manual secon - NUMBER and NAME
2. Board model
3. Manufacturer's logo
4. Type of manual
5. Number corresponding to the current page and total number of pages in the whole manual
6. Manufacturer's name and copyright
ELETTROQUADRI
SINCE 1983
MP3

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INSTALLATION MANUAL
1. Title Chapter Title.
(1.“Chapter number”)
1.1. Title Heading.
(1.“Chap. No.” 1.“Heading Number“)
1.1.1. Title Sub-heading.
(1.“Chap No.” 1.“Heading no.” (1.“Sub-heading number”)
1. list Numbered list, for idenfying operaons in succession.
• list Bullet points, for general lists.
The references inside the gures may consist of leers (A, B, C ...) or sequenal numbers (1, 2, 3 ...).
Each gure with a reference may be followed by a Key describing the indicated elements.
1.2.2.
For the purpose of highlighng important parts of the text or important specicaons, certain symbols have
been adopted, the meaning of which is described below.
GENERIC HAZARD
Indicates situaons of potenal danger that, if overlooked, can seriously endanger people's health
and safety.
GENERAL OBLIGATION
Indicates informaon or a precauon that must be observed to avoid operaons that may damage
the board, or in any case, a part of the text that deserves specic aenon.
IMPORTANT
Indicates technical informaon of parcular importance which should not to be overlooked.
ENVIRONMENTAL NOTE
Indicates the obligaon to dispose of waste materials in an ecological manner.
ELECTROCUTION HAZARD
Indicates situaons of potenal danger that can seriously endanger people's health and safety.
ELETTROQUADRI
SINCE 1983
MP3

1
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INSTALLATION MANUAL
1.2.3.
Some recurring terms in the manual are described to ensure a more complete understanding of their meaning.
ELETTROQUADRI S.r.l., the manufacturer of the aforemenoned board, will be referred to as the Manufacturer.
Danger zone:
any area inside and/or near the electric cabinet containing the board in which the presence of a person
constutes a risk for the health and safety of said person.
Exposed person:
any person who is completely or parally inside a danger zone.
Installer:
Skilled technician for board installing/programming.
Person responsible for servicing and repairing the board.
safety board.
1.3.
ELETTROQUADRI S.r.l.
Via Puccini, 1
21050 Bisuschio (VA) - Italy
Tel. +39 0332 470049 - Fax. + 39 0332 474032
www.eleroquadri.net
ELETTROQUADRI
SINCE 1983
MP3

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INSTALLATION MANUAL
1.4.
For any assistance, contact the Manufacturer's Assistance Service.
CAUTION
The Manufacturer declines all liability for accidents involving persons or things caused by a failure to
observe the instrucons and regulaons provided in this manual or the non-observance of the safety
and accident prevenon regulaons in force in the country of machine use.
1.5.
The MP3 and INSER boards warranty is valid for 1 year.
ATTENTION
The Manufacturer declines all liability for accidents involving persons or things caused by a failure to
observe the instrucons and regulaons provided in this manual or the non-observance of the safety
and accident prevenon regulaons in force in the country of machine use.
1.6.
The board was tested during the producon phases on the manufacturer's premises.
ELETTROQUADRI
SINCE 1983
MP3

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INSTALLATION MANUAL
2
2.1.
REFERENCE
EN 115-1:2017 for new installaons
UNI 10411-15 April 2015 for upgrades/rebuilds
2.2.
2.2.1.
ATTENTION
Consequently, any intervenon which alters board conguraon shall automacally exonerate the
manufacturer from all liability.
Consequently, any use other than those indicated in this manual shall exonerate ELETTROQUADRI S.r.l. from all
liability for any risks which may occur.
2.2.2.
Before commencing work, the Installer must be fully knowledgeable of board funcon, conguraon, and
technical operang characteriscs.
ATTENTION
Any work to be performed on the board requires maximum cauon from the Installer.
IMPORTANT
Works on the board must be performed in strict observance of operaonal competences. The
Manufacturer declines all liability for any failure to observe said competences.
ATTENTION
During operaons the operator must wear all the necessary Personal Protecve Equipment (PPE).
ATTENTION
The Installer must NEVER perform operaons or manoeuvres on his own iniave which are not
within his sphere of competence and may jeopardize his own safety and that of others.
ELETTROQUADRI
SINCE 1983
MP3

2
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INSTALLATION MANUAL
2.3.
Operang personnel are the operators employed to perform installaon, programming and maintenance
acvies depending on specic skills and qualicaons, who, in all cases:
• are fully familiar with the instrucons provided in this document on which they have been specically trained
and instructed;
• have gained sucient experience and knowledge in the specic eld of work.
When one of the following symbols is found at the start of a page or alongside a specic part of the text in this
document, it means the operaons described are the exclusive competence of a specic operator. The symbol
also indicates the level of qualicaon required for the specic operator in queson.
INSTALLER
Person with specic and cered technical qualicaons responsible for electrical work on the
machine who can, in complete autonomy:
• perform maintenance, disassembly, assistance, replacement and reassembly operaons on
electrical parts and equipment;
• pinpoint failures/electrical damage and determine the cause;
• perform calibraon operaons;
• envisage hazards deriving from these operaons.
Expert technician employed by the manufacturer who is suitable and qualied to perform the
same tasks as the Installer.
The Expert Technician is able to perform specic acvies (e.g. mechanical, electrical and
electronic) not covered by the user's sphere of competence and which therefore cannot be
executed autonomously (e.g. supervision of installaon, tesng, adjustments, opmizaon, etc.).
The Manufacturer, if spulated in the contract with the user, may in any case guarantee, if needed,
expert technical intervenon via the aer-sales assistance service.
ELETTROQUADRI
SINCE 1983
MP3

2
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INSTALLATION MANUAL
2.3.1.
SAFETY FOOTWEAR MUST BE WORN
PROTECTIVE GLOVES MUST BE WORN
PROTECTIVE CLOTHING MUST BE WORN
2.4.
The MP3 board may ONLY be used in walkway/escalator control enclosuresELETTROQUADRI S.r.l..
2.5.
The board MUST NOT be used:
• for any uses other than those described in heading 2.4 "Correct use".
2.6.
Even when the safety regulaons and rules of board use are observed as indicated in this manual, the following
residual risks need to be noted:
Residual risk of electrocuon
Risk of electrocuon relang to all parts which remain live when the cabinet is opened.
ELETTROQUADRI
SINCE 1983
MP3

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INSTALLATION MANUAL
MP3
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ELETTROQUADRI
SINCE 1983

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INSTALLATION MANUAL
3
3.1.
IMPORTANT
To allow the walkway/escalator to be operated during installaon, the control enclosure is supplied
with the SM-SIL safety board controls DEACTIVATED (dipswitches set to ON).
Once installaon is completed, and before commissioning, the safety controls on the SM-SIL board
MUST BE REACTIVATED.
Set the dipswitches to OFF and run the SM-SIL board calibraon procedure (see par. 5.1 - Preparatory
operaons).
ELETTROQUADRI
SINCE 1983
MP3

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INSTALLATION MANUAL
3.2.
3.2.1.
3.2.2.
ELETTROQUADRI
SINCE 1983
UM
DM
OVLD
M2A
M2B
OK
S1
S2
S3
S4
RX_SY
TXE_P
M1 M2 M3
TX
OK
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7
MP3

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INSTALLATION MANUAL
3.3.
Single Manoeuvre
Fire services, power contactors, MP3 and SM_
SIL boards, auxiliary contactors, transformer,
fuses, etc.
X
Separate
Manoeuvre MP3 and SM_SIL boards, auxiliary contactors,
transformer, fuses, etc. X
Fire services
panel Fire services, power contactors X
3.4.
standard
Boom enclosure (boom safety chain contact terminals) X
Top enclosure (top safety chain contact terminals) X
RH/LH handrail monitoring sensors + shielded cable X
Step/segment, speed, direcon sensors + shielded cables X
Miscellaneous equipment cables X
Drive force enclosure X
Error code display X
Photocells/radar for up/down travel start X
No access/permied direcon display X
Manoeuvre panel/re services panel connecon cables X
ELETTROQUADRI
SINCE 1983
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INSTALLATION MANUAL
3.5.
ELETTROQUADRI
SINCE 1983
LEGEND:
C
1 LH handrail speed sensor
C
2 RH handrail speed sensor
S
1 Step HIGH presence sensor
S2 Step LOW presence sensor
N.B. Sensors S1, S2 must never be engaged:
-
at the same �me
-
at 50%
MP3

ELETTROQUADRI
SINCE 1983
4
© ELETTROQUADRI S.r.l. 19 / 32
INSTALLATION MANUAL
4
4.1.
INSTALLER
ATTENTION
During operaons the operator must wear all the necessary Personal Protecve Equipment (PPE).
RESIDUAL RISK OF ELECTROCUTION
Risk of electrocuon relang to all parts which remain live when the cabinet is opened.
IMPORTANT
The Manufacturer declines all liability for operaons performed:
• by inadequate personnel;
• without observing the health and safety regulaons in force;
• without observing the procedures provided in these instrucons.
IMPORTANT
Before performing any procedure make sure you have read and understood all the various steps,
seen all the relave images and adopted the safety and protecon measures described.
MP3

ELETTROQUADRI
SINCE 1983
4
© ELETTROQUADRI S.r.l.20 / 32
INSTALLATION MANUAL
4.2.
• : the walkway/escalator runs connuously in the selected direcon.
• : the walkway/escalator stops aer a set period of me if it does not
detect a passenger, and starts again when a passenger steps on the footplate.
• : the walkway/escalator slows down aer a set period of me if it does not detect a passenger,
and starts running at normal speed again when a passenger steps on the footplate.
4.3.
The remote terminal is an external programmer which connects to the board (connector J4). It has
four buons, as follows:
ESC Returns to the previous menu
SET Enters programming and conrms a seng
▲Scrolls up
▼Scrolls down
4.4.
To enter programming mode (on the ), hold down the ▲key and press the ▼ key 4 mes.
PROGRAMMING
Basic parameters
Scroll ▲and ▼ to view the following sequence of opons:
PROGRAMMING
Miscellaneous mes
PROGRAMMING
Opons
PROGRAMMING
Automac calibraon
PROGRAMMING
Automac conguraon
PROGRAMMING
Set input name (see par. 4.9)
PROGRAMMING
Create input name (see par. 4.10)
Press SET in the current posion to enter the funcon.
MP3
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