ELETTROQUADRI MP3 User manual

INSTALLATION MANUAL
MICROPROCESSOR SYSTEM
MP3
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
ENGLISH
2018
ELETTROQUADRI
SINCE 1983

ELETTROQUADRI S.r.l.
All rights reserved.
Dissemination and/or reproduction, even partial, of this document, in any form, is strictly prohibited. Violators will be
prosecuted to the full extent of the law.
Subject to change.
All trademarks mentioned in this manual belong to the relative manufacturers.
REVISION
REASON FOR REVISION REVISION DATE
1
First Edion 05/12/2018

CONTENTS 0
© ELETTROQUADRI S.r.l.
INSTALLATION MANUAL
3 / 66
 ..........................................................................................................3
.......................................................................................5
1.1. Installaon Manual...................................................................................................................5
1.1.1. Reproducon limits and copyright ................................................................................................ 5
1.1.2. Updates......................................................................................................................................... 5
1.1.3. Care of the instrucons................................................................................................................. 6
1.1.4. How to print the Instrucon Manual ............................................................................................ 6
1.2. How to use this manual............................................................................................................7
1.2.1. Page layout.................................................................................................................................... 7
1.2.2. Symbols ......................................................................................................................................... 8
1.2.3. General denions........................................................................................................................ 9
1.3. Manufacturer's data.................................................................................................................9
1.4. Aer-sales assistance .............................................................................................................10
1.5. Warranty.................................................................................................................................10
1.6. Tesng ....................................................................................................................................10
 .............................................................................................................11
2.1. Reference standards applied ..................................................................................................11
2.2. Safety warnings ......................................................................................................................11
2.2.1. General warnings ........................................................................................................................ 11
2.2.2. Warnings for Installer safety ....................................................................................................... 11
2.3. Idencaon of operang personnel.....................................................................................12
2.3.1. Personal Protecve Equipment................................................................................................... 13
2.4. Correct use .............................................................................................................................13
2.5. Incorrect use...........................................................................................................................13
2.6. Residual risks ..........................................................................................................................13
....................................................................................................15
3.1. First connecon (tensioning the installaon) .........................................................................15
3.2. Inspecon control...................................................................................................................16
3.2.1. Composion of MP3 board ......................................................................................................... 16
3.3. Reset condions .....................................................................................................................17
 ................................................................................................19
4.1. General warnings....................................................................................................................19
4.2. Programming unit (REMP2 remote terminal).........................................................................20
4.2.1. REMP2 programmer display........................................................................................................ 21
4.3. Layout of components in the electrical cabinet .....................................................................22
4.4. Programming the MP3 board.................................................................................................23
4.5. Further REMP2 programmer funcons ..................................................................................32
4.5.1. AP selecon - DMG buon acquision procedure..................................................................... 32
4.5.2. LE selecon - manual car movement .......................................................................................... 32
4.5.3. Fo selecon - Omnibus procedure .............................................................................................. 33
4.5.4. Ec selecon - manual car movement (overtravel test)................................................................ 33
4.5.5. In selecon - uncontrolled movement test ................................................................................. 33
4.5.6. Total block safety protocol table (A3).......................................................................................... 34
4.5.7. Fireman manoeuvre protocols table ........................................................................................... 34
4.5.8. Chain jumper control protocol table ........................................................................................... 34
 ....................................................................................................35
5.1. General warnings....................................................................................................................35
5.2. Fault table and fault nding ...................................................................................................35

ELETTROQUADRI
SINCE 1983
MP3


0
INSTALLATION MANUAL
© ELETTROQUADRI S.r.l.4 / 66
 .........................................................................49
6.1. General warnings....................................................................................................................49
6.2. Necessary Condions for responding to a call .......................................................................49
6.3. Insulaon test.........................................................................................................................50
6.4. Safety chain status check points.............................................................................................50
6.5. Switch funcons .....................................................................................................................50
6.5.1. UM/DM reed contacts ................................................................................................................ 50
6.5.2. RZA / RZB reed switch contacts................................................................................................... 51
6.5.3. DMS / DMD reed switch contacts ............................................................................................... 51
6.5.4. Slowdown / phase plug control at the top and lowest oors (CRS / CRD) .................................. 51
6.6. Board technical specicaons ................................................................................................51
6.6.1. MP3 base board .......................................................................................................................... 51
6.6.2. MPCAB serial board..................................................................................................................... 51
6.6.3. Serial boards in the car and at the oor landings ....................................................................... 52
6.6.4. ACF board.................................................................................................................................... 52
6.7. MP3 board lay-out..................................................................................................................53
6.7.1. LED on MP3 board....................................................................................................................... 53
6.7.2. Inputs / outputs on MP3 basic board.......................................................................................... 54
6.8. MPCAB board lay-out .............................................................................................................56
6.8.1. LEDs on MPCAB board ................................................................................................................ 56
6.8.2. Inputs/outputs on the MPCAB car roof board ............................................................................ 57
6.9. FLSER board lay-out................................................................................................................59
6.9.1. Inputs/outputs on FLSER car and oors board............................................................................ 59
6.10. FLDISP board lay-out ............................................................................................................61
6.10.1. Inputs/outputs on FLDISP car and oors board ........................................................................ 61
6.11. REMP2 layout .......................................................................................................................64
6.11.1. LEDs on REMP2 ......................................................................................................................... 64
6.12. Manoeuvres..........................................................................................................................66
6.13. Connecons for Duplo/Duplex/Triplex/Quadruplex manoeuvres........................................66
ELETTROQUADRI
SINCE 1983
MP3

General information 1
© ELETTROQUADRI S.r.l. 5 / 66
INSTALLATION MANUAL
1 
1.1. 
The Installaon manual is an integral part of the board and must be kept with care and accompany the board
throughout its enre life cycle, right up to nal scrapping.
The manual has been drawn up by the Manufacturer to provide all the necessary informaon to those authorized
to interact with the machine during its expected service life: buyers, installers, expert operators and specialized
technicians.
ELETTROQUADRI S.r.l. declines all liability for improper use of the board and for damages caused as a result of
operaons not considered in this manual or in any case unreasonable.
1.1.1. 
Reproducon of the manual, even paral, and distribuon by any means, unless expressly authorized by the
Manufacturer, is prohibited.
Any unauthorized reproducon will be prosecuted in the manner and mes prescribed by the laws in force.
© ALL RIGHTS RESERVED: copyright on this manual belongs to ELETTROQUADRI S.r.l.
Reprinng, reproducon and translaon, even paral, are prohibited without the wrien authorizaon of
ELETTROQUADRI S.r.l.
The manual cannot be transferred to third pares for viewing without the wrien authorizaon of
ELETTROQUADRI S.r.l.
1.1.2. 
Illustraons of the board are provide for explanatory purposes only and are not binding for the Manufacturer.
The manufacturer reserves the right to make any changes to components, parts and/or supplies for the purpose
of making improvements or for any other reason, without having to update this manual unless said changes
alter machine operaon and/or safety.
IMPORTANT
The Manufacturer reserves the right to make changes without prior noce.
IMPORTANT
Any addions to the manual which the manufacturer deems appropriate to send to users must be
kept together with the manual, becoming an integral part thereof.
ELETTROQUADRI
SINCE 1983
MP3


1
© ELETTROQUADRI S.r.l.6 / 66
INSTALLATION MANUAL
1.1.3. 
The Installaon manual must be kept by a person responsible for said task, in a suitable place, so that it is always
available for consultaon in opmum condion.
It must always be easy to nd and consulted by the skilled operators and must always accompany the board in
the case of transfer or resale.
CAUTION
The manual must be kept with care and replaced if it deteriorates and/or becomes illegible.
1.1.4. 
CAUTION
ELETTROQUADRI S.r.l. shall not be held liable for any misinterpretaon of the informaon contained
herein if prinng has not been executed correctly.
ELETTROQUADRI
SINCE 1983
MP3

General information 1
© ELETTROQUADRI S.r.l. 7 / 66
INSTALLATION MANUAL
1.2. 
The encharged operators must, under their own responsibility, read this manual carefully before using and
programming the board.
IMPORTANT
Keep this manual for the board's whole life cycle in a known and easily accessible place, so that it is
always available when needed.
1.2.1. 
The logic applied to the page layout of these instrucons is presented and described below.
Key:
A. MANUAL HEADING
B. FOOTNOTES
1. CHAPTER of the Installaon Manual secon - NUMBER and NAME
2. Board model
3. Manufacturer's logo
4. Type of manual
5. Number corresponding to the current page and total number of pages in the whole manual
6. Manufacturer's name and copyright
ELETTROQUADRI
SINCE 1983
MP3


1
© ELETTROQUADRI S.r.l.8 / 66
INSTALLATION MANUAL
1. Title Chapter Title.
(1.“Chapter number”)
1.1. Title Heading.
(1.“Chap. No.” 1.“Heading Number“)
1.1.1. Title Sub-heading.
(1.“Chap No.” 1.“Heading no.” (1.“Sub-heading number”)
1. list Numbered list, for idenfying operaons in succession.
• list Bullet points, for general lists.
The references inside the gures may consist of leers (A, B, C ...) or sequenal numbers (1, 2, 3 ...).
Each gure with a reference may be followed by a Key describing the indicated elements.
1.2.2. 
For the purpose of highlighng important parts of the text or important specicaons, certain symbols have
been adopted, the meaning of which is described below.
GENERIC HAZARD
Indicates situaons of potenal danger that, if overlooked, can seriously endanger people's health
and safety.
GENERAL OBLIGATION
Indicates informaon or a precauon that must be observed to avoid operaons that may damage
the board, or in any case, a part of the text that deserves specic aenon.
IMPORTANT
Indicates technical informaon of parcular importance which should not to be overlooked.
ENVIRONMENTAL NOTE
Indicates the obligaon to dispose of waste materials in an ecological manner.
ELECTROCUTION HAZARD
Indicates situaons of potenal danger that can seriously endanger people's health and safety.
ELETTROQUADRI
SINCE 1983
MP3

General information 1
© ELETTROQUADRI S.r.l. 9 / 66
INSTALLATION MANUAL
1.2.3. 
Some recurring terms in the manual are described to ensure a more complete understanding of their meaning.
ELETTROQUADRI S.r.l., the manufacturer of the aforemenoned board, will be referred to as the Manufacturer.
Danger zone:
any area inside and/or near the electric cabinet containing the board in which the presence of a person
constutes a risk for the health and safety of said person.
Exposed person:
any person who is completely or parally inside a danger zone.
Installer:
Skilled technician for board installing/programming.

Person responsible for servicing and repairing the board.

External programming device which connects to the MP3 or MPCAB boards.
1.3. 
ELETTROQUADRI S.r.l.
Via Puccini, 1
21050 Bisuschio (VA) - Italy
Tel. [phone] - Fax. + 39 0332 474032
www.eleroquadri.net
ELETTROQUADRI
SINCE 1983
MP3


1
© ELETTROQUADRI S.r.l.10 / 66
INSTALLATION MANUAL
1.4. 
For any assistance, contact the Manufacturer's Assistance Service.
CAUTION
The Manufacturer declines all liability for accidents involving persons or things caused by a failure to
observe the instrucons and regulaons provided in this manual or the non-observance of the safety
and accident prevenon regulaons in force in the country of machine use.
1.5. 
The MP3 board warranty is valid for 1 year.
CAUTION
The Manufacturer declines all liability for accidents involving persons or things caused by a failure to
observe the instrucons and regulaons provided in this manual or the non-observance of the safety
and accident prevenon regulaons in force in the country of machine use.
1.6. 
The board was tested during the producon phases on the manufacturer's premises.
ELETTROQUADRI
SINCE 1983
MP3