Elimko E-48P User manual

Elimko
KY-GEN-P-1123-ENG-0 1 / 33
GENERAL USER MANUAL
PROCESS CONTROLLERS
E-48P
E-72P
E-96P

CONTENTS
1. DEFINITION
1.1. Front Panel Keys and Led Indcators
2. POWER ON AND CONTROL MODES
3. FRONT PANEL KEYS AND PROGRAMMING
3.1. Process Screen and Operaton Parameters
3.2. Accessng Configuraton Pages
3.3. General Configuraton Page ( )
3.4. Control Set Pont Configuraton ( )
3.5. Alarm Configuraton Page ( )
3.6. Output Configuraton Page ( )
3.7. PID Configuraton Page ( )
3.8. Securty Configuraton Page ( )
GCNF
SETP
ACNF
OCNF
TUNE
PRTC
4. CONFIGURATION STEPS AND APPLICATIONS
4.1. Use as a Sngle Output PID Controller
4.2. Use as a Dual Output PID Controller (HEAT/COOL)
4.3. Valve Control wthout Feedback (Floatng Control)
4.4. Feedback Valve Control (Servo Feedback)
5. MODBUS COMMUNICATION INFORMATION
3
3
5
5
7
9
10
13
16
18
21
24
26
27
27
28
28
29
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KY-GEN-P-1123-ENG-0

Elimko
3 / 33KY-GEN-P-1123-ENG-0
1. INTRODUCTION
This user manual is released for
E-48P, E-72P, E-96P
Please refer to the quick user manual shipped with the controller for device specific
dimension, panel mounting, connection diagram, and technical specification.
series controllers and contains detailed information about common features and
common parameter explanations. Depending on the controller, some parameters
may not be exist because of different hardware and IO properties.
These universal industrial process controllers have ON/OFF, single PID, Heat/Cool
PID, feedback valve control, and floating valve control capabilities which are
powered by new generation micro controllers. Universal inputs
and outputs are easily configurable with front panel keys.
(T/C, R/T, mV, mA)
All controllers have two 4 digit segment displays on which measurement and set
values in the range of -1999 to 9999 are displayed.
1.1 ve LEDFront Panel Keys Indicators
LED Indicators
Down Up Exit
(Returns to process screen)the
Enter
Lights when Relay 1 is ON.
Lights when elay 2 is ON.R
Lights when elay 3 is ON.R
Lights when elay 4 is ON.R
Lights in programming mode.
Lights in Manual control mode.
Flashes during auto tuning of PID.
Upper
Display
Lower
Display
Some LED indicators may not be
exist depending on the controller
model.
Configuration Access

Elimko
4 / 33KY-GEN-P-1123-ENG-0
During first couple of seconds after power on, all segments and LED indicators light.
After that, upper display shows controller model and lower display shows firmware
version for a duration of 3 seconds and eventually Process Screen are displayed.
User can make control operation inactive by selecting ocnf ctyp
NONE
a( ) =Control Type
and by this way, the controller can be used as a process display and alarm
device.
Lower Display shows the control set point (SV) in Automatic Control Mode and
pressing keys changes the set value. In Control Mode, the lower
display shows manual output value and in the same way, the operator can adjust this
value by pressing keys. LED lights in Manual Control Mode.
12 Manu la
12 MN
Process Variable (PV) is shown in Upper Display at the Process Screen.
Consecutive pressing of key toggles between Process Screen and several
operation parameter screens. Pressing key returns to the Process Screen.
3
4
While in , control output is calculated by the controller
where as , then control output is manually entered by the
operator.
Automatic Control Mode
Manu l Modn a Control e
The controllers have two control modes as Automatic and Manual. To change the
control mode, key is pressed for at least 3 seconds at the Process Screen. Only
functional when
4(
( ) = ).ocnf MNPR ENBaManu l Moda Selection
2. POWER ON AND CONTROL MODES
Manual Control Mode
200.0
85.3
Process
Screen
Process Value
Output Value
8888
8888
Power On
A1SP
100.0
A2SP
200.0
A1TP OFF≠A2TP OFF≠
A3SP
300.0
A3TP OFF≠
A4SP
400.0
A4TP OFF≠
Alarm Set Points
3 3 3 3 3
4
Automatic Control Mode
200.0
200.0
Process
Screen
Process Value
Set Value
8888
8888
Power On
OUT
90.0
PSP
185.0
A1SP
100.0
A2SP
200.0
SPSR LPRF≠A1TP OFF≠A2TP OFF≠
A3SP
300.0
A3TP OFF≠
A4SP
400.0
A4TP OFF≠
Output
Value
Progressive
Set
Value
Alarm Set Points
4
3 3 3 3 3 3 3
Automatic Control Mode while a profile is running
200.0
200.0
Process
Screen
Proses Value
Profil Sete Value
8888
8888
Power On
a-1
2.0
OUT
90.0
Step
Remaining
Time
Output
Value Alarm Set Points
A1SP
100.0
A2SP
200.0
A1TP OFF≠A2TP OFF≠
A3SP
300.0
A3TP OFF≠
A4SP
400.0
A4TP OFF≠
3 3 3 3 3 3
4
3

Elimko
5 / 33KY-GEN-P-1123-ENG-0
1) Pressing key returns to the4.Process Screen
2) Pressing key accesses to next available screen.3
3) 12 keys are used to adjust parameter values.
5) Other key functions are explained in relevant parameter explanation in details.
4) In order to reach and adjust a parameter, the operator needs to know in which page
the parameter is located. After that, pressing keys together shows entry
screen and keys are used to enter Security Code. After entering Security Code,
pressing key shows screen In this screen, keys selects the page to be
accessed and pressing key enters to the selected page. At this stage,
consecutive pressing of key accesses to next available parameter for adjusting.
After reaching to the parameter to be changed, keys are used to adjust the
parameter to required value. While in the pages, pressing key more than 2
seconds changes screen to selection screen again.
43 Cod
12
3 12
.PAGE
3
3
12
3
PAGE
Please see parameter explanation sections.
6) Some parameters may become invisible depending on other relevant
configurations.
7) Whole parameter set are depicted in Depending on the controller
model, some parameters may not be exist.
Figure 3.1.
3. FRONT PANEL KEYS AND PROGRAMMING

Elimko
6 / 33KY-GEN-P-1123-ENG-0
3. FRONT PANEL KEYS AND PROGRAMMING
Şek"l 3.1. Configuration Pages and Parameters
COD
0
PAGE
GCNF
PAGE
SETP
PAGE
OCNF
PAGE
TUNE
PAGE
PRTC
SPSR
INT
SCOD
10
INP1
K
SCLO
0.0
SCHI
400.0
OFST
0.0
UNIT
°C
FLTR
2
SNBR
HI
S2LO
0.0
S2HI
400.0
INP2
4A20
PRTY
EVEN
ADRS
1
BAUD
38.4
S2BR
LO
SPLL
-199.9
SPHL
999.9
SPRR
OFF
PONC
0
TRLL
0.0
TRHL
400.0
SRVL
0.0
SRVH
0.0
CTYP
SCO
CFRM
REV
MNPR
DSB
TRTM
100
DBND
0.5
OLL
0.0
CPRD
2
OHL
100.0
OMR
50.0
AT
OFF
PID
STD
PB-1
20.0
ITH
28
DTH
7
ITC
28
DTC
7
HYS
20.0
PB-2
20.0
DPRL
5
FCST
OFF
APRL
2
DP
1
PAGE
ACNF
RL1D
CO-1
AO1D
CO-1
AO1R
4-20
AO2R
4-20
AO2D
CO-2
RL2D
AL-2
RL3D
AL-3
RL4D
AL-4
T-1
2.0
S-1
50.0
SET1
0.1
SET2
0.2
SET3
0.3
SET4
0.4
S-2
50.0
S-3
100.0
T-2
2.0
T-3
2.0
A1TP
LO
A1SP
100.0
A1HY
0.5
A1LT
DSB
A2TP
HI
A2SP
100.0
A2HY
0.5
A2LT
DSB
A3TP
LO
A3SP
100.0
A3HY
0.5
A3LT
DSB
A4TP
HI
A4SP
100.0
A4HY
0.5
A4LT
DSB
Security
Code
General
Configuration
Set Point
Configuration
Output
Configuration
PID
Configuration
Security
Configuration
Alarm
Configuration
12
43 3
333333
12 12 12 12
3
3
3
3
3
3
12

Elimko
7 / 33KY-GEN-P-1123-ENG-0
3.1. Process Screen and Operation Parameters
200.1
200.0 Process Screen Always
EU
Screen Definition M"n Access
Max Unit
Pro esc s Screen is the power on screen of the controllers and pressing 4key
returns to this screen anytime. In this screen, upper display always shows process
value Lower display shows either control set point or manual output value
depending on selected control mode. In automatic mode, control set point can be
adjusted between and in manual control mode, the manual output
value can be adjusted between using keys. In manual control mode,
MN LED lights.
.
SPLL SPHL..
OLL OHL.. 12
In Automatic Control Mode, if and theSETP PRFLaSPSR ( ) =
profil ,
Control Set Point Source
e is not running, lower display shows message. After running the profile
depending on the configured profile a changing and non adjustable control set point
is followed. Please see configuration page for detailed profile configuration.
PRFL
SETP
2: .Rerun the suspended profile
4 2 : .
: .
: .
and Runs the profile
4 1and Stops the profile
1Suspends the profile Lower display flashes.
In order to change control mode, first Process Screen is accessed by pressing
key and than key is pressed and hold for at least seconds Alternatively,
Manuel Control Mode can be activated digitally by stimulating 1. digital input if
available. If the stimulation is removed, the controller returns to the automatic
control mode again. Mode selection is available only if is
not and is
4
43 .
OCNF CTYPa( )
C ypeontrol T
( )NONE OCNF MNPR ENBaManuel Mode Selection .
In Automatic Control Mode, if , lower
display shows one of the digital input selectable control set point
( ) =SETP DINPaSPSR Control Set Point Source
(SET1, SET2, SET3,
SET4) and adjustment is not allowed. Please see configuration page for
detailed usage information.
SETP
:STP None of the valve control output is active. Shown when no key is
pressed
: V . .
: Valve . .
OPN alve open output is active key activates valve open output
2
CLS close output is active key activates valve close output1
In al Control Mode if is (floating valve control)
, instead of a numeric output percentage, following messages are shown.
Manu , ( )OCNF CTYP BNDaC ypeontrol T
aaa

Elimko
8 / 33KY-GEN-P-1123-ENG-0
aaa
When an error is detected in process value measurement Input or
measurement value is non displayable, upper display shows one of the following
messages.
(Analog 1)
: Sens .
: .
: .
: .
: -1999.
OPEN or broken or not connected
OFL Input signal is above sensor limits
UFL Input singnal is below sensor limits
^^^^ Value is bigger than 9999
vvvv Value is lower than
When a lock parameter enabled alarm is detected, key
is pressed in order to release the locked alarm, if the alarm condition is not still exist.
( )A1LT, A2LT, A3LT, A4LT 4
out
65.0 Automatic Output Value Automatic Mode
OLL OHL %
A-x
19.8 Remaining Step Time ( X = 1, 2, 3) Profile running
0 999.9 minute
Remaining step time and step number is displayed while profile is running (A-1, A-2,
A-3).
In Automatic Control Mode, controller calculated output value is shown and can
not be adjusted. In Heat/Cool control type, negative values indicates cooling.
3.1. Process Screen and Operation Parameters
In Automatic Control Mode, Progressive Control Set Point is followed For detail
explanation of this parameter, please see
.
(SETP SPRRaControl Set Point
Ramp Rate).
PSP
200.0
AxSP
200.0
Progressive Control Set Point
Alarm Set ( x = 1, 2, 3, 4)Points
Spsr l≠PRF
Alarm Type is not OFF
SPLL SPHL
Alarm set points are followed and adjusted For the Alarm Configuration, please
see in Configuration Page.
.
( )A1SP, A2SP, A3SP, A4SP ACNF
-199.9 999.9
Screen Definition M"n AccessMax Unit

Elimko
9 / 33KY-GEN-P-1123-ENG-0
3.2. Accessing Configuration Pages
In order to access configuration pages, the operator needs to reach security
entry screen by pressing and keys together as the first step. Factory settings of
Security Code is 10.
Cod
4 3
Security Code Entry Always
0 9999
Security code is entered using and keys and key is pressed to reach1 2 3
PAGE PRTC DPRLselection screen. In case of a wrong password entry, only a
( ) ( )Parameter Access Level Parameter Setting Leveland limitted
access and setting rights become available. In order to get full access and setting
rights, the correct code must be entered. In order to reset Security Code, during first
25 seconds after power on, keys can be pressed together and hold for a
second. After that, Security code checking will be disabled at the following try and
the operator will be able to enter configuration with full rights in order to reconfigure
PRTC APRLa
12 4ve
PRTC SCODa( ).Security Code
Page Selection Screen Always
(3)
(4)
(5)
, va
PID
OCNF : Output configuration, output limits lve control parameters
TUNE :
PRTC : SCOD
parameters and autotuning
( ), , .Security Code access and setting rights factory settings
After selecting the configuration page by pressing and keys, pressing key
enters to the selected page and first parameter of the page appears on the screen.
After that consecutive pressing of key passes to next parameter. After the last
parameter is reached, the screen returns to the Page Selection Screen again.
Pressing and holding key for 2 seconds also reverts the screen to Page
Selection again before reaching the last parameter. and keys adjust
parameters to required value.
1 2 3
3
3
1 2
(0)
(1)
(2)
, s .
, set lmt , profl .
Alarm .
GCNF : Inputs cales and MODBUS communication parameters
SETP : Control set point options s configuration
ACNF : configuration
Following pages are available for the configuration.
Pressing keys returns to the Process Screen.
4
COD
0
PAGE
GCNF
Screen Definition M"n AccessMax Unit

Elimko
10 / 33KY-GEN-P-1123-ENG-0
3.3. Gene ( )ral Configuration Page GCNF
*If is thermocouple or resistance thermometer, upper limit for this
parameter is 1
INP1
.
0 1 2 3: 0 : 0.0 : 0.00 : 0.000
Display format of all parameters with unit Input UnitEU (Analog 1 ) .
Decimal Point Always
DP
1
This scale is used to derive process value
from the input signal when INP1 (Analog
Input ype1 T ) lne r (mA,
mV, V).
is a a signal such as
It is a linear scale and defines how
measured value will change over the entire
range of input signal. can be bigger
than
SCLO
SCHI.
Analog Input 1 Linear
Scale Lower Value
Analog 1 L"ne rInput a
c e Upper ValueS al
Analog 1
(mA,mV, V)
Input
Analog 1
(mA,mV, V)
Input
-199.9
-199.9
999.9
999.9
EU
EU
SCLO
0.0
SCHI
400.0
SCHI
PV (Pr )ocess Value
Input
Low
Input
High
Input
gnalSi
SCLO
Analog 1 TInput ype Always
INP1
K
(11)
(12)
0A20 : 0-20 mA (Line r)a
4A20 : 4-20 mA (Line r)a
(13) 0V50 : 0-50 mV (Line r)a
(14) 0.0V1 : 0-1 V (Line r)a
0.2V1 : 0.2-1V (Line r)a
(15)
(0)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
B: T p B Ty e hermocouple IEC 60584-1 60 1820 °C
No Input Type Standard Min. Ma .x
IEC 60584-1
IEC 60584-1
IEC 60584-1
IEC 60584-1
IEC 60584-1
IEC 60584-1
IEC 60584-1
E: T p Ty e E hermocouple
J: T p Ty e J hermocouple
K: T p Ty e K hermocouple
L: T p Ty e L hermocouple
N: T p Ty e N hermocouple
R: T p Ty e R hermocouple
S: T p Ty e S hermocouple
T: T p Ty e T hermocouple
U: T p Ty e U hermocouple
PT: Pt-100 Re Tsistance hermometer
DIN 43710
DIN 43710
IEC 60751
-200 840 °C
-200 1120 °C
-200 1360 °C
-200
900 °C
-200 1300 °C
-40
1760 °C
-40 1760 °C
-200
400 °C
-200 600 °C
-200 840 °C
0 3
Screen Definition M"n AccessMax Unit