Elliott One Revolution 9060 Series Manual

www.elliott-tool.com
Tube & Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation
One Revolution Tube Cutter
Series 9060
Operating and Maintenance Instructions

TABLE OF CONTENTS
Introduction .......................................................................................................... 4
General Information.............................................................................................. 5
Operation Instructions.......................................................................................... 6
Parts List .............................................................................................................. 7
Adjustment & Repair ............................................................................................ 9
Warranty ............................................................................................................. 10

4 One-Revolution Tube Cutter
INTRODUCTION
Thank you for purchasing this Elliott product. More than 100 years of experience have been employed
in the design and manufacture of this control, representing the highest standard of quality, value and
durability. Elliott tools have proven themselves in thousands of hours of trouble-free eld operation.
If this is your rst Elliott purchase, welcome to our company; our products are our ambassadors.
If this is a repeat purchase, you can rest assured that the same value you have received in the past
will continue with all of your purchases, now and in the future.
The One Revolution Tube Cutter has been designed and manufactured to the highest standards, using
the latest materials and technology. If the guidelines in this manual are followed, this tool will provide
many years of trouble free operation.
If you have any questions regarding this product, manual or operating instructions, please call Elliott
at [phone] toll free (USA only) or [phone], or fax us at [phone]
for immediate service.

One-Revolution Tube Cutter 5
GENERAL INFORMATION
The Elliott 9060 series one-revolution tube cutter can be used to puncture the wall of both non-ferrous
and stainless steel tubes for venting purposes. However, the tool is not recommended for severing
stainless materials for tube removal due to the yield strength of those materials. Stainless materials
tend to are and not sheer well, which could cause damage to the tube sheet when the tube is pulled
for removal.
The one-revolution tube cutter is designed strictly as a hand operated tool. It should never be used
with a power drill or impact wrench. Using the one-revolution tube cutter with a power tool may result
in damage to the tool, the vessel being worked on, or injury to the operator.
For the proper function of the one-revolution tube cutter it is important to select and use the correct
cutter for the tube size being punctured or cut. Refer to the chart on page 7 of this manual, your Elliott
catalog or the Elliott Product Selection CD for size options.
The only adjustment available with the one-revolution cutter is for the depth of cut down tube. See the
operation section for direction on setting the cutting depth.
Cutter bits will wear out but are easily replaced. See page 9 for directions on installing replacement
bits in your tool.
Why Puncture Tubes Prior To Plugging?
After plugging a leaking tube, corrosion deposits or polymerized process uids often seal the
perforation or crack that led to the plugging. Fluid is then captured inside the tube, which can cause a
buildup of sufcient pressure to eject the tube plug and cause injury. Venting the tube with a generous
puncture prior to plugging prevents the trapping of uids in the tube. Positive venting will also prevent
such occurrences as re, explosion or release of toxic or noxious materials to the atmosphere during
retubing or plug removal.
Venting process is recommended for oil renery, petrochemical, chemical and other process heat
exchangers and for feed water heaters.
NOTE: Venting can be accomplished even on heavy wall tubes that cannot be severed due to the thick
ribbon catching on adjacent tubes.

6 One-Revolution Tube Cutter
OPERATION INSTRUCTIONS
After selecting the proper one-revolution cutter for the tube being punctured or cut, follow the steps
below.
1. Determine the distance down tube you wish to make the cut. Using a 3mm allen wrench,
loosen the set screw (item 5 diagram 1, pg 9) and slide the collar (item 4 diagram , pg
9) to the desired setting to a maximum depth of 6”. Best practice is to avoid setting the
depth closer thana few inches to prevent side loading the blade causing it to fracture.
Tighten the set screw.
2. Make sure the cutter bit is laid down inside the cavity of the cutter body.
3. Insert the cutter into the tube until the collar is resting against the tube sheet opening.
4. Using a wrench, turn the tool clockwise. The cutter bit will engage against the inside of
the tube wall, you will feel the resistance. Continuing to turn the wrench clockwise will
force the cutter bit through the tube wall.
5. Rotating the cutter a complete 360° will sever the tube. A ribbon of tube material will
remain attached to one of the tube ends, which may or may not come off the tube when
it is pulled. Note: Ribbon of tube wall material can limit rotating the cutter when severing
heavy wall tubes.
6. To remove the tube cutter from the tube turn the cutter counter-clockwise which will reset
the cutter bit to the “down” position. It may help to pull back slightly on the tube cutter
while turning to reset the cutter bit. Once the cutter bit is retracted the tool can be
removed from the tube.
NOTE: To function properly, the cutter but must move freely in the body cavity. Keep the cavity clean
of grease, dirt, and chips that could restrict free movement.
How To Vent A Tube
2
Insert the cutter into the tube and
start rotating the cutter clockwise.
1
Determine how far down the tube
you wish to make the cut, and lock
the collar in place.
3
When you begin to feel some
resistance, rotate the tool a quarter
turn more to pierce the tube.
4
Turn the cutter counter-clockwise
to reset the cutter bit. Once the
bit is retracted the cutter can be
removed.

One-Revolution Tube Cutter 7
PARTS LIST
Tube OD Range
BWG
Body OD Cutter Part #
Cutter Blade Cutter
Pin Collar Set Screw 1
Set
Screw 2
Hex
Drive
Inch mm Inch mm 6” Reach 12” Reach
3/8” 9.5 18 0.272 6.9 9060-050 - 9060N375-1 9060P5 9060-050-4 128CB
128KK
7/32”
1/2” 12.7
18-19 0.394 10.0 9060-100 9060-100-12
9060N500-1
9060P1
9060-100-4
128L
5/16”
20 0.425 10.8 9060-108 9060-108-12 9060-108-4
5/8” 15.9
14 0.445 11.3 9060-113 9060-113-12
9060N625-3
9060-113-4
3/8”
15-16 0.469 11.9 9060-119 - 9060-119-4
17-18 0.484 12.3 9060-123 9060-123-12 9060N625-2 9060-123-4
7/16”19-21 0.516 13.1 9060-131 9060-131-12
9060N750-2
9060-131-4
128JJ
22 0.547 13.9 9060-139 9060-139-12 9060-139-4
3/4” 19.1
12-13 0.516 13.1 9060-131 9060-131-12 9060-131-4
1/2”
14-15 0.571 14.5 9060-145 9060-145-12 9060-145-4
16 0.594 15.1 9060-151 9060-151-12 9060-151-4
17-18 0.602 15.3 9060-153 9060-153-12 9060-153-4
19-20 0.642 16.3 9060-163 9060-163-12
9060N1000-1
9060P2 9060-163-4
7/8” 22.2
12-13 0.642 16.3 9060-163 9060-163-12 9060-163-4
5/8”
14-15 0.685 17.4 9060-174 9060-174-12 9060-174-4
16-17 0.724 18.4 9060-184 - 9060-184-4
18 0.748 19.0 9060-190 9060-190-12 9060-190-4
19-20 0.760 19.3 9060-193 9060-193-12
9060N1000-2 9060P3
9060-193-4
128G
1” 25.4
12-13 0.760 19.3 9060-193 9060-193-12 9060-193-4
14 0.807 20.5 9060-205 9060-205-12 9060-205-4
15 0.827 21.0 9060-210 9060-210-12 9060-210-4
16-17 0.846 21.5 9060-215 9060-215-12 9060-215-4
3/4”
18-21 0.878 22.3 9060-223 9060-223-12 9060-223-4
22 0.913 23.2 9060-232 - 9060-232-4
1-1/4” 31.8
10-11 0.965 24.5 9060-245 9060-245-12 9060-245-4
12 1.004 25.5 9060-255 9060-255-12 9060-255-4
128F13-14 1.039 26.4 9060-264 9060-264-12 9060-264-4
7/8”
15-16 1.079 27.4 9060-274 9060-274-12 9060-274-4
17-19 1.114 28.3 9060-283 9060-283-12 9060-283-4
128D
20-24 1.250 29.5 9060-295 - 9060-295-4
1-1/2” 38.1
10-11 1.217 30.9 9060-309 -
9060N1500-1 9060P3
9060-309-4
12-13 1.260 32.0 9060-320 9060-320-12 9060-320-4
14-15 1.311 33.3 9060-333 9060-333-12 9060-333-4
16-17 1.335 33.9 9060-339 9060-339-12 9060-339-4
18-19 1.378 35.0 9060-350 9060-350-12 9060-350-4
1-3/4” 44.5
10-11 1.453 36.9 9060-369 - 9060-369-4
1”
12-14 1.508 38.3 9060-383 - 9060-383-4
15-16 1.587 40.3 9060-403 - 9060-403-4
17-18 1.614 41.0 9060-410 - 9060-410-4

8 One-Revolution Tube Cutter
PARTS LIST
Tube OD Range
BWG
Body OD Cutter Part #
Cutter Blade Cutter
Pin Collar Set Screw 1
Set
Screw 2
Hex
Drive
Inch mm Inch mm 6” Reach 12” Reach
2” 50.8
10 1.713 43.5 9060-435 -
9060N1500-1 9060P3
9060-435-4
128L 128D
1”
11 1.740 44.2 9060-442 - 9060-442-4
12-13 1.760 44.7 9060-447 9060-447-12 9060-447-4
14-15 1.799 45.7 9060-457 - 9060-457-4
16-17 1.843 46.8 9060-468 - 9060-468-4
18-19 1.874 47.6 9060-476 9060-476-12 9060-476-4
2-1/4” 57.2
10 1.957 49.7 9060-497 -
9060N2250-1 9060P4
9060-497-4
1-1/4”
11 1.988 50.5 9060-505 - 9060-505-4
12-13 2.012 51.1 9060-511 - 9060-511-4
14-15 2.063 52.4 9060-524 - 9060-524-4
16-17 2.098 53.3 9060-533 - 9060-533-4
18-19 2.130 54.1 9060-541 - 9060-541-4
2-1/2” 63.5
10 2.213 56.2 9060-562 - 9060-562-4
11 2.240 56.9 9060-569 - 9060-569-4
12-13 2.252 57.2 9060-572 - 9060-572-4
14-15 2.303 58.5 9060-585 - 9060-585-4
16-17 2.346 59.6 9060-596 - 9060-596-4
18-19 2.370 60.2 9060-602 - 9060-602-4

One-Revolution Tube Cutter 9
ADJUSTMENT & REPAIR
Replacing a cutter bit.
1. Using an allen wrench, loosen the set screw (item 6) that secures the cutter pin.
NOTE: Tube Cutter models 9060-190 and below use a 5/64 allen wrench & Tube Cutter
models 9060-193 and above use a 1/8 allen wrench.
2. Remove the cutter pin (item 3).
3. Discard the old cutter bit and insert a new bit with the beveled side of the tip up.
4. Replace the cutter pin making certain that the pin is completely through the hole in the
cutter bit.
5. Tighten the set screw.






Diagram 1

10 One-Revolution Tube Cutter
WARRANTY
Should any part, of Seller’s own manufacture, prove to have been defective in material or workmanship
when shipped (as determined by Seller), Seller warrants that it will, at its sole option, repair or replace
said part f.o.b., point of manufacture, provided that Buyer noties, in writing, of such defect within
twelve (12) months from date of shipment from the manufacturing plant.
On request of Seller, the part claimed to be defective will be returned, transportation, insurance, taxes
and duties prepaid, to the factory where made, for inspection. Any item, which has been purchased by
Seller, is warranted only to the extent of the original manufacturer’s warranty to Seller.
Seller shall not be liable for any damages or delays caused by defective material or workmanship.
No allowance will be made for repairs or alterations made by others without Seller’s written consent or
approval. If repairs or alterations are attempted without Seller’s consent, Seller’s warranty is void.
THE WARRANTIES PROVIDED IN THE OBLIGATIONS AND LIABILITIES OF SELLER HEREUNDER,
AND THE RIGHTS AND REMEDIES OF BUYER HEREUNDER ARE EXCLUSIVE AND IN
SUBSTITUTION FOR, AND BUYER HEREBY WAIVES ALL OTHER WARRANTIES, GUARANTEES,
OBLIGATIONS, CLAIMS FOR LIABILITIES, RIGHTS AND REMEDIES, EXPRESS OR IMPLIED,
ARISING BY LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY
FOR MERCHANTABILITY AND FITNESS FOR PURPOSE.
Seller’s total liability is limited to the lower of the cost of repair or replacement.