Elliott PTTC Series Manual

110 or 220 Volt - Model: 447000
www.elliott-tool.com
Tube & Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation
Electric Torque Motor
Operating and Maintenance Instructions

2 PTTC Series Cutter Motor
Introduction
Thank you for purchasing this Elliott product. More than 100 years of experience have been employed
in the design and manufacture of this tool, representing the highest standard of quality, value and
durability. Elliott tools have proven themselves in thousands of hours of trouble free eld operation.
If this is your rst Elliott purchase, welcome to our company; our products are our ambassadors.
If this is a repeat purchase, you can rest assured that the same value you have received in the past
will continue with all of your purchases, now and in the future.
The Elliott 99300 Series Electric Rolling Motor may be used with or without the Elliott Model ELC110220
Electronic Torque Controller to expand tubes in the following types of equipment:
Boilers
Heat Exchangers
Condensers
Chillers
Evaporators
Air Conditioners
If you have any questions regarding this product, manual or operating instructions,
please call Elliott at [phone] toll free (USA only) or [phone],
or fax us at [phone] for immediate service.

PTTC Series Cutter Motor 3
Safety Instructions
To reduce the risk of injury, everyone using, installing, repairing maintaining, changing accessories on,
or working near this tool MUST read and understand these instructions before performing any such task.
Elliott Tool Technologies mission is “To be recognized by our customers as the world’s best provider
of application solutions”.
The most important safety device for this or any tool is YOU. Your care and good judgement are
the best protection against injury. All possible hazards cannot be covered here, but we have tried
to highlight some of the important ones.
1. Always wear impact resistant eye and face protection when involved with or near
the operation, repair or maintenance of the tool or while changing accessories on the tool.
2. Be sure all others in the area are wearing impact resistant eye and face protection.
3. On overhead work wear a safety helmet.
4. Avoid direct contact with accessory and work surface during and after work as they
become heated and sharp. Wear Gloves to protect hands.
5. Operators and maintenance personnel must be physically able to handle the bulk, weight
and power of the tool.
6. Holding the accessory with the free hand can be a source of vibration exposure or injury.
7. To avoid injury from entanglement, do not wear loose clothing.
8. Never use dull accessories as they require excessive work pressure and can break from fatigue.
9. Never cool a hot accessory in water, brittleness and early failure can result.
10. This tool and its accessories MUST NOT be modied in any way.
11. Slip-Trip-Fall is a major cause of serious injury or even death. Beware of excess hose left
on the walking or work surface.
12. High sound levels can cause permanent hearing loss. Use hearing protection
as recommended by your employer or OSHA regulation (see CFR part 1910).

4 PTTC Series Cutter Motor
Safety Instructions (cont.)
1. Maintain balanced body position and secure footing.
2. Repetitive work motions, awkward positions and exposure to vibration can be harmful
to hands and arms. If numbness, tingling, pain or whitening of skin occurs, stop using
this tool and consult a physician.
3. Avoid inhaling dust or debris from work process which can be harmful to your health.
4. Proceed with care in unfamiliar surroundings. Hidden hazards may exist, such as electric
or other utility lines.
5. This tool is not intended for use in an explosive atmosphere and is not insulated for contact with
electrical power sources.
6. Do not operate this tool if it is wet and/or in humid ambient conditions.
7. When operating this tool always hold with both hands and maintain a safe distance.
8. Do not operate this tool without the torque reaction Handle.
9. Always use sharp cutting accessories to prevent tool lock up.
10. Always consider the torque reaction of this tool, especially when the tool’s cutting accessory
locks.
Protection
Wrong handling can result in injury to the operator and/or damage to the tool. The tool must be used
with sharp cutting accessories to improve cutting capacity and protect the tool. Locking the tool may
cause overload, the gear box is equipped with a clutch for locking protection.
For additional safety information consult:
• U.S. Department of Labor, (O.S.H.A.); Council of the European Communities and or local
codes.
• Your employer union and/or trade association.
GROUND ALL TOOLS! This tool should always be plugged into a three hole electrical receptacle.
If an adapters used to accommodate a two hole receptacle, the grounding ear must be attached
to a known ground. Never remove the third prong.
Inspect power cord and plug each time prior to using the tool. Any torn or frayed cord must
be immediately replace by a qualied electrical service tool technician.
11. Do not abuse the power cord. Never carry the tool by the cord or yank it to disconnect
from the receptacle to disconnect.
12. Always disconnect the tool from the power source before making any adjustments to tool
accessories connected to the tool.
13. Prevent body contact with grounded surfaces such as pipes and other structures.

PTTC Series Cutter Motor 5
Setup
Assembly Instructions
With the tool disconnected from its power source, screw in the torque reaction handle. The tool
is supplied with a 5/8” Jacobs chuck and a number 3 Morse Taper adapter to 3/4” square female
socket. To Change drive mechanism, insert the drift supplied with the tool into the access slot on
the motor’s spindle and tap lightly with a hammer until the drive mechanism releases. Insert the
desired drive mechanism and tap lightly to lock the mechanism in the motor’s spindle. The tool
is now ready to accept tube cutter or other cutting accessory.
Operating Voltage
The operating voltage must correspond with that on the identication plate. Machines designed
for 110 volts may also operate on 120 volts.
Changing Speeds
Model 447000 is equipped with a two speed gear box with the low speed rating of 60-140 RPM
and the High Speed rating of 200-470. To change gears disconnect the tool from its power source,
then pressing in on the gear selector (Located on the under side of the tool’s spindle) slide it forward
or back to change gears.
Variable Speed Control
Model 447000 is equipped with an adjustable speed control located just above the tool’s trigger
handle. Position 1 is the slowest speed, with position 7 being the fastest speed. See the
recommended cutting speed chart on page XX listing cutting speeds for various diameters
and tube materials.
Power Control (Disabled)
Your model may have a power adjustment knob located directly opposite the variable speed control.
This control has been disabled at the factory. Making adjustments to this knob will have no affect on
the performance of the motor.
Care and Maintenance
Due to the design this tool requires minimum care maintenance. Nevertheless, you should always
observe the following:
1. Keep the electric tool clean
2. Do not any allow foreign matter to pass inside the tool.
3. After 300 hours use of operation, the carbon brushes have to be checked by a qualied
technician. If they are .196” (5.0mm), they must be replaced by new, original brushes.
The new brushes must be run in by a 20 minute idle run of the tool.

6 PTTC Series Cutter Motor
447000 Replacement Parts

PTTC Series Cutter Motor 7
447000 Replacement Parts List
ITEM PART NUMBER DESCRIPTION
1 40- 7152EI00 Armature
2 40- 7152E150 Stator, Complete
3 40-7742A200 Motor Housing
4 40-71540140 Air Guiding Ring
5 40-80201199 Carbon Brush Holder
6 40-73320210 Contact Washer
8 40-73320999 Disk
9 40-80201385 Spring Disk 34
10 40-80201180 Screw CM4x12
11 40-80410021 Ball Bearing
12 40-80701002 Magnet Ring
13 40-73320315 Bearing Steel
14a 40-7152E280 Circuit Board for 110 Volt
14b 40-7152B280 Circuit Board for 220 Volt
15 40-80600110 Reverse
16 40-80201260 Self Tapping Screw
17 40-71525240 Cap to Motor Housing
18 40-80201267 Screw
19 40-74326293 Spacer
20 40-71521230 Selector Wheel
21A 40-80500020 Potentiometer
21B 40-80500007 Pontentiometer
22 40-80500010 Condenser
23 40-71527260 Side Handle
24 40-80600114 Switch
25 40-80600060 Connection Cable
26 40-71323255 Cable Sleeve
27 40-71540330 Wire Locking
28 40-80201271 Screw 4.2x16
29 40-80201291 Screw
30 40-80201294 Self Tapping Screw
31 40-7152B610 End Shield
32 40-80201333 Safety Ring 28/1.2
33 40-80410032 Ball Bearing
34 40-80201320 Safely Ring
35 40-80201292 Screw 4.2x16
36 40-80420110 Needle Sleeve
ITEM PART NUMBER DESCRIPTION
37 40-74429620 Paper Seal
38 40-80200580 Notched Pin 5x16
39 40-71521400 Gearbox Housing
40 40-80410020 Bearing
41 40-80420001 Needle Bearing
42 40-71540517 Disk of Needle Bearing
43 40-80410061 Ball Bearing
44 40-80201336 Locking Ring
45 40-80410070 Grooved Ball Bearing
46 40-71540426
Disk F. Grooved Ball
Bearing
47 40-80201338 Locking Ring
48 40-71521490 Intermediate Shaft 1
49 40-74326550 Coupling Wheel
50 40-71540560 Coupling Half
51 40-71521470 Intermediate Wheel 1
52 40-71540495 Fitting Spring
54 40-71540607 Pressure Disk
55 40-80201361 Safety Washer
56 40-80200713 Spring
57 40-74326493 Coupling
58 40-71521500 Intermediate Shaft 2
59 40-80200602 Fitting Spring, hardened
60 40-71521440 Cluster Gears
61 40-71521520 Coupling Bolt
62 40-71540545 Gear Switch
63 40-71521510 Intermediate Shaft 3
64 40-71521480 Intermediate Wheel 4
65 40-71540420 Work Spindle
66 40-71540430 Spindle Wheel
67 40-80200512 Fitting Disk
68 40-80200606 Fitting Spring
69 40-80201326 Locking Ring
70 40-71411590
Handle, Complete,
Additional
71 40-71540606 Pressure Disk
72 40-7152B265 Grease Chamber

Elliott Tool Technologies, Ltd.
1760 Tuttle Avenue
Dayton, Ohio 45403-3428
Phone: [phone] • [phone]
Fax: [phone]
www.elliott-tool.com
Printed in the USA
©02/2014 Elliott Tool Technologies, Ltd.
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