Elliott ET850 Series Manual

www.elliott-tool.com
Tube & Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation
ET850 Series
Torque Controlled Pneumatic Rolling Motors
Operating and Maintenance Instructions

TABLE OF CONTENTS
Introduction .......................................................................................................... 4
Safety Guidelines ................................................................................................. 5
Operation Instructions.......................................................................................... 7
Technical Information ........................................................................................... 8
Parts Lists & Diagrams ......................................................................................... 9
Maintenance Instructions ................................................................................... 17
Warranty ............................................................................................................. 19

4 ET850 Pneumatic Rolling Motors
INTRODUCTION
Thank you for purchasing this Elliott product. More than 100 years of experience have been employed
in the design and manufacture of this control, representing the highest standard of quality, value and
durability. Elliott tools have proven themselves in thousands of hours of trouble-free eld operation.
If this is your rst Elliott purchase, welcome to our company; our products are our ambassadors.
If this is a repeat purchase, you can rest assured that the same value you have received in the past
will continue with all of your purchases, now and in the future.
Elliott’s ET850 Torque Controlled Pneumatic Rolling Motor has been designed for the following types
of equipment:
Heat Exchangers
Chillers
Fin Fan Coolers
Other Heat Transfer Vessels
If you have any questions regarding this product, manual or operating instructions, please call Elliott
at [phone] toll free (USA only) or [phone], or fax us at [phone]
for immediate service.

ET850 Pneumatic Rolling Motors 5
SAFETY GUIDELINES
Read and save all instructions. Before use, be sure everyone using this machine reads and
understands this manual, as well as any labels packaged with or attached to the machine.
• Know Your Elliott Tool. Read this manual carefully to learn your tool’s application and
limitations as well as the potential hazards specic to this tool.
• Avoid Dangerous Environments. Do not use power tools in damp or wet locations
• Keep Work Area Clean and Well Lit. Cluttered, dark work areas invite accidents.
• Dress Properly. Do not wear loose clothing or jewelry. Wear a protective hair covering
to contain long hair. It is recommended that the operator wear safety glasses with
side shields or a full face shield eye protection. Gloves and water repellent, nonskid
footwear are also recommended. Keep hands and gloves away from moving parts.
• Use Safety Equipment. Everyone in the work area should wear safety goggles or
glasses with side shields complying with current safety standards. Wear hearing
protection during extended use, respirator for a conned space and a dust mask for
dusty operations. Hard hats, face shields, safety shoes, respirators, etc. should be
used when specied or necessary. Keep a re extinguisher nearby.
• Before tool is connected to pressurized air, check that the throttle operates freely in
both directions and returns to the “OFF” position when released. Before changing
sockets or performing service on the motor, make sure that the air line is shut off and
drained to prevent operation if the throttle is engaged.
• Use The Right Tools. Do not force a tool or attachment to do a job or operate at a
speed it was not designed for.
• Use Proper Accessories. Use Elliott accessories only. Be sure accessories are properly
installed and maintained.
• Check for Damaged Parts. Inspect guards and other parts before use. Check for
misalignment, binding of moving parts, improper mounting, broken parts or any other
conditions that may affect operation. If abnormal noise or vibration occurs, turn the
tool off immediately and have the problem corrected before further use. Do not use a
damaged tool. Tag damaged tools “Do Not Use” until repaired. A damaged part should
CAUTION
!
CAUTION
!
Caution: Impact resistant eye protection must be
worn while operating or working near this tool.
Caution: Personal hearing protection is highly
recommended when operating or working near
this tool.

6 ET850 Pneumatic Rolling Motors
be properly repaired or replaced by an Elliott service facility. For all repairs, insist on
only identical replacement parts.
• Keep Hands Away from All Moving Parts.
• Do Not Overreach. Maintain Control. Keep proper footing and balance at all times.
• Stay Alert. Watch what you are doing, and use common sense. DO NOT use a
tool when you are tired, distracted or under the inuence of drugs, alcohol or any
medication causing decreased control.
• Maintain Tool Carefully. Keep tools clean for best and safest performance. Follow
instructions for lubrication, maintenance and changing accessories.
• Maintain Labels and Nameplates. These carry important information and will assist you
in ordering spare and replacement parts. If unreadable or missing, contact an Elliott
service facility for a replacement.
• Some individuals are susceptible to disorders of the hands and arms when exposed to
task which involve highly repetitive motions or vibration. Those individuals predisposed
to vasculatory or circulation problems may be particularly susceptible. Cumulative
trauma disorders such as Carpal Tunnel Syndrome and Tendonitis can be caused
by repetitions, forceful exertions of the hands and arms. These disorders develop
gradually over periods of weeks, months and years.
• Tasks should be performed in such a manner that the wrists are maintained in a neutral
position, which is not exed, hyper extended, or turned side to side.
• Stressful postures should be avoided and can be controlled through tool selection and
work location. Any user suffering from prolonged symptoms of tingling, numbness,
clumsiness or weakened grip, nocturnal pain in the hand or any other disorder of the
shoulders, arms, wrists or ngers is advised to consult with a physician.
• The following recommendations will help reduce or moderate the effects of repetitive
work motions and/or extended vibration exposure.
a.) Use a minimum hand grip force consistent with proper control and safe operation.
b.) Keep body and hands warm and dry.
c.) Avoid anything that inhibits blood circulation (ie. Smoking Tobacco, Cold
Temperatures, etc)
d.) Avoid highly repetitive movements of hands and wrists, and continuous vibration
exposure.
• Work gloves with vibration reducing liners and wrist supports are available from some
manufactures of industrial work gloves. Tool wraps and grips are also available from
a number of different manufacturers. WARNING! Proper t gloves are important.
Improperly tted gloves may restrict blood ow to the ngers and can substantially
reduce grip strength.
SAFETY GUIDELINES

ET850 Pneumatic Rolling Motors 7
OPERATION INSTRUCTIONS
The ET850 is a push-pull type torque controlled rolling motor. It is designed for use with regulated,
ltered and lubricated 90 psig air (measured at the tool inlet). The tool expands to a preset torque, and
then stops. The handle is then pulled away from the tubesheet, operating the motor in reverse and
allowing tool removal from the tubesheet. Any time the operator releases the handle, the motor stops.
Air Supply
The tool is designed to operate on 90-125 psig maximum air pressure. Optimal range is 90-100 psig.
Using 100-125 psig will increase speed but may result in faster wear of expander consumables. The
air pressure should be checked at the tool’s inlet when the tool is running. An automatic in-line lter-
lubricator is required. This will supply tool with clean, lubricated air for optimal performance and tool
life.
The air hose should be cleared of accumulated dirt and moisture. Then pour one half (1/2) teaspoon of
10W machine oil into the tool’s air inlet before connecting the hose to the tool. A new hose should be
similarly lubricated before placing in service. The tool should be cycled several times to disperse the
oil before rolling tubes.
Lubricating The Motor
The in-line lubricator should be regularly checked and kept lled with a good grade of SAE 10W
machine oil. Application of the tool should govern how frequently it is greased.
The gear assembly can be lubricated through an external grease tting. Using a hand-held grease
gun, apply two shots of NLGI No. 2 Moly grease roughly every four weeks. CAUTION: DO NOT OVER-
LUBRICATE. If too much grease is applied, excess grease will be forced into the motor section and
cause poor operation.
Tube Rolling Procedure
NOTE: Always clean the tube sheet hole before inserting the tubes. Use a proper size expander to
ensure that all tubes are expanded to the same wall reduction.
Set the torque setting ring of the control to the correct torque setting for the type and size of tubes
to be rolled. Insert the expander into the quick change chuck on the motor. The motor is turned on
or off by the means of a quick operating sleeve type valve. The direction of rotation of the spindle
is controlled by the position of the lever handle at the rear of the tool. Pushing forward on the lever
handle causes the spindle to turn in a clockwise direction, and pulling back on the lever handle causes
it to run in reverse. The lever handle also acts as a torque reaction handle to assist in absorbing the
torque of the tool.
CAUTION
!
Caution: If the torque control is adjusted over the maximum power output of the tool,
the torque controlled shut off will not function and the tool will operate like a stall
type tool. Also, if the tool is being operated at its upper torque limits, a drop in air
pressure could cause the torque controlled shut off not to function due to a loss of
motor power and the tool will function like a stall type tool. Operational Check: Grip
tool securely and be prepared to counteract stall torque in case the torque control is
improperly adjusted.

8 ET850 Pneumatic Rolling Motors
TECHNICAL INFORMATION
Operating Noise Level: 95 dBA
Spares Kit
• Shim
• Trip Spring
• Paddle Set (4)
• O-Rings
• Retaining Rings
• Radial Bearing
Tube OD
Range Motor Free Speed RPM Torque Range Weight Air Usage Air Supply Hose
Male Spindle
Drive
Standard Quick
Change Chuck Spares Kit
3/4”
(19.1mm) ET850-1250 1,100 22 - 115 in lbs
(2.5 - 13.0 Nm) 11lbs
(5.0kg)
48 cfm
(1274 l/min)
1/2”
(12mm)
3/8”
(9.5mm)
3/8” Fem Sq
(optional 1/2”
available)
ET850SK-1
1”
(25.4mm) ET850-600 500 31 - 192 in lbs
(3.5 - 21.7 Nm) ET850SK-2
*Tube size range may vary due to tube wall thickness, material, tube sheet thickness, lubrication, operation condition, and/or operator technique.

ET850 Pneumatic Rolling Motors 9
PARTS LISTS & DIAGRAMS
Tube OD
Range Motor Free Speed RPM Torque Range Weight Air Usage Air Supply Hose
Male Spindle
Drive
Standard Quick
Change Chuck Spares Kit
3/4”
(19.1mm) ET850-1250 1,100 22 - 115 in lbs
(2.5 - 13.0 Nm) 11lbs
(5.0kg)
48 cfm
(1274 l/min)
1/2”
(12mm)
3/8”
(9.5mm)
3/8” Fem Sq
(optional 1/2”
available)
ET850SK-1
1”
(25.4mm) ET850-600 500 31 - 192 in lbs
(3.5 - 21.7 Nm) ET850SK-2
*Tube size range may vary due to tube wall thickness, material, tube sheet thickness, lubrication, operation condition, and/or operator technique.
PART NO.
SUPERSEDES
ET850-1250
ET850-1250
PART NO.
THIS DRAWING CONTAINS INFORMATION OF A
PROPRIETARY NATU RE AND IS ISSUED FOR
REFERENCE USE ONLY AND MAY NOT BE COPIED,
REPRODUCED OR USED TO MANUFACTURE ANYTHING
SHOWN HEREON WITHOUT WRITTEN PERMISSION.
ENG
CHECK
DRAW DATE TOOL NO.
CHECK DATE PART NO.
PROJECT NO.
DESCRIPTION
MAT'L SPEC MAT'L REQUIRED
HARDNES S PROCESS SPEC
FINISH
WEIGHT (LBS.) VOLUME (CU. IN.)
TOLERANCES
UNLESS OTHERWISE SPECIFIED
.XX = ±.02
.XXX = ±.005
ANGLES = ±.5°
BREAK SHARP CORNERS .030" MAX.
MACHINED SURFACES - 125 MICRO. MAX.
DIMENSIONS ENCLOSED IN PARENTHESIS
ARE FOR REFERENCE ONLY
DIAMETERS ON COMMON CENTERS
TO BE CONCENTRIC WITHIN .003" T.I.R.
DO NOT SCALE DRAWING
MARKING METHOD
M
REV ECN DATE ENG DESCRIPTION
ET850-1250
TORQUE CONTROLLED PNEUMATIC ROLLING MOTOR
PJN
EMH
9/23/2020
10/13/2020
9821
NONE
NONE NONE
NONE
11.100 515.420
NONE SEE PARTS LIST
SHEET 3 OF 3
5
2
4
3
10
11
14
12
8
24 25
26
19
17
15
18
28
27
22 2321
9
7
1
6
20
13
16
A4279 11/16/20 JAW ADD LABEL TO BOM
Item Qty
Part Number
Description
ET850-1250 ET850-600
1 1 810-037-037 Quick Change Chuck
2 1 ET8502001 ET8502002 Cam Case Sub-Assembly
3 2 P8302-109 Socket Head Cap Screw,
10-32 x 7/8”
4 4 133Q Lock Washer, #10
5 1 ET3219700 Bracket
6 2 P8302-145 Socket Head Cap Screw,
#10-32 x 5/8
7 1 41-98870A090 Key, 1/8 x 1/8 x 1/4
8 1 P8309-33 O-Ring, 1/16 x 2
9 1 580-40 Dowel Pin, 7/64 x 5/8
10 1 ET8503001 ET8503002 Gear Package Sub-Assembly
11 1 ET8501001 ET8501002 Motor Sub-Assembly
12 1 ET8501250 Motor Case
13 2 41-3867T365 1/2 NPT Plug
14 1 ETTLBL1800A Elliott Logo Label
15 1 ET850LBL1 ETT850LBL2 Serial Number Label
16 1 41-3867T364 3/8 NPT Pipe Plug
Item Qty
Part Number
Description
ET850-1250 ET850-600
17 1 ET8504000 Directional Valve / Lever
Sub-Assembly
18 1 P8302-101 Socket Head Cap Screw,
1/4-28 x 2-1/4
19 1 171AA Hex Nut, 1/4-28
20 2 133G Lock Washer, #6
21 2 P8302-76 Socket Head Cap Screw,
#6-32 x 3/8
22 1 ET3214456 Trip Cover
23 1 ET3415282 Trip Gauge
24 1 P8375-62 Retaining Ring, External, 5/8
25 1 ET3214465 Lock Nut
26 1 PC56-1792B Zerk Fitting
27 1 41-6534K433 Fitting, Male, 1/2 NPT
28 1 ET8404450 Mufer Assembly
29 1 P8369E Hex Key 1/8 (not shown)
30 1 P8369C Hex Key 5/64 (not shown)
31 1 TTP2500-300 Case (not shown)
32 1 ETTLBL4000A Case Label (not shown)

10 ET850 Pneumatic Rolling Motors
PARTS LISTS & DIAGRAMS
ET850-1250 Motor Sub-Assembly
PART NO.
SUPERSEDES
ET8501001
THIS DRAWING CONTAINS INFORMATION OF A
PROPRIETARY NATURE AND IS ISSUED FOR
REFERENCE USE ONLY AND MAY NOT BE COPIED,
REPRODUCED OR USED TO MANUFACTURE ANYTHING
SHOWN HEREON WITHOUT WRITTEN PERMISSION.
ENG
CHECK
DRAW DATE TOOL NO.
CHECK DATE PART NO.
PROJECT NO.
DESCRIPTION
MAT'L SPEC MAT'L REQUIRED
HARDNESS PROCESS SPEC
FINISH
WEIGHT (LBS.) VOLUME (CU. IN.)
TOLERANCES
UNLESS OTHERWISE SPECIFIED
.XX = ±.02
.XXX = ±.005
ANGLES = ±.5°
BREAK SHARP CORNERS .030" MAX.
MACHINED SURFACES - 125 MICRO. MAX.
DIMENSIONS ENCLOSED IN PARENTHESIS
ARE FOR REFERENCE ONLY
DIAMETERS ON COMMON CENTERS
TO BE CONCENTRIC WITHIN .003" T.I.R.
DO NOT SCALE DRAWING
MARKING METHOD
M
REV ECN DATE ENG DESCRIPTION
ET8501001
MOTOR SUB-ASSEMBLY
CED
RLT
9/3/2020
9/9/2020
ET850-1250 9821
NONE
NONE NONE
NONE
1.171 13.848
NONE SEE PARTS LIST
SHEET 2 OF 2
2
3
4
1
5
6
2
7
A4279 11/9/20 JAW BOM PADDLE TO PADDLE SET
Item Qty Part Number Description
1 1 ET3230500 Rotor
2 2 PC80R6ZZ Radial Ball Bearing
3 1 ET3215200 Front Thrust
4 1 ET3230100 Cylinder w/ Pin
5 1 ET3230200-4 Paddle Set
6 1 ET3230600 Rear Thrust
7 1 P8375-37 Retaining Ring, External