OETIKER CP 10 User manual

Cordless clamp pincer
CP 10 / CP 20 / CC 20
Original instruction manual
Issue November 2015
Instruction manual
Part no. 08902961
OETIKER Schweiz AG

Clamp pincer CP 10 / CP 20 / CC 20 Contents
Issue 11.15 08902961 1-2
Contents
1Information about this manual................................................................................................................1-5
1.1 Symbols and means of depiction................................................................................................1-5
1.2 Icons............................................................................................................................................1-6
1.3 Scope ..........................................................................................................................................1-6
2Basic safety instructions.........................................................................................................................2-7
2.1 Using the instruction manual.......................................................................................................2-7
2.2 Proper use...................................................................................................................................2-7
2.3 General safety information..........................................................................................................2-7
2.4 Safety-conscious work ................................................................................................................2-8
2.5 Conversions, modifications .........................................................................................................2-9
2.6 User qualification ........................................................................................................................2-9
2.7 Maintenance work.......................................................................................................................2-9
2.8 Storage and transport .................................................................................................................2-9
2.9 Instructions for use of the battery and battery charger .............................................................2-10
3Overview..................................................................................................................................................3-11
3.1 System overview.......................................................................................................................3-11
3.2 Clamp pincer CP 10 / CP 20 / CC 20 .......................................................................................3-12
3.3 Overview of PC software ..........................................................................................................3-12
3.4 Accessories...............................................................................................................................3-13
4PC software & firmware.........................................................................................................................4-14
4.1 System requirements ................................................................................................................4-14
4.2 Installing the PC software .........................................................................................................4-14
4.2.1 Automatically installing PC software....................................................................................4-14
4.2.2 Manually installing PC software...........................................................................................4-15
4.3 Starting PC software .................................................................................................................4-15
4.4 Updating firmware.....................................................................................................................4-15
5Use of clamp pincer ...............................................................................................................................5-18
5.1 Setting up clamp pincer ............................................................................................................5-18
5.1.1 Manually entering and managing closing data parameters.................................................5-18
5.1.2 Loading closing data from a file...........................................................................................5-19
5.1.3 Calibrating clamp pincer ......................................................................................................5-20
5.2 Working with clamp pincer CP 10 / CP 20 / CC 20...................................................................5-23

Clamp pincer CP 10 / CP 20 / CC 20 Contents
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5.2.1 Battery charge level display.................................................................................................5-23
5.2.2 Charging battery ..................................................................................................................5-24
5.2.3 Inserting battery ...................................................................................................................5-24
5.2.4 Aligning the pincer head ......................................................................................................5-25
5.2.5 Performing closure...............................................................................................................5-26
5.2.6 Decommissioning clamp pincer CP 10 / CP 20 / CC 20......................................................5-28
5.3 Output of closing data parameters............................................................................................5-29
5.3.1 Creating single closure report..............................................................................................5-29
5.3.2 Creating multiple closure report...........................................................................................5-30
6Maintenance and repair .........................................................................................................................6-31
6.1 General safety instructions on maintenance and repair work...................................................6-31
6.2 Maintenance..............................................................................................................................6-32
6.2.1 Before starting maintenance work .......................................................................................6-32
6.2.2 After completion of maintenance work.................................................................................6-32
6.2.3 Weekly maintenance work...................................................................................................6-32
6.2.4 Preventative maintenance work...........................................................................................6-33
6.3 Repair........................................................................................................................................6-33
6.3.1 Pincer jaw replacement .......................................................................................................6-33
6.3.2 Pincer head replacement.....................................................................................................6-36
7Description of PC software ...................................................................................................................7-37
7.1 Structure of the PC software.....................................................................................................7-37
7.2 Status menu..............................................................................................................................7-38
7.3 Closing data menu ....................................................................................................................7-40
7.4 Calibration menu.......................................................................................................................7-42
7.5 Firmware menu .........................................................................................................................7-43
7.6 Service log menu ......................................................................................................................7-44
7.7 Additional information menu .....................................................................................................7-45
8Attachment..............................................................................................................................................8-46
8.1 General information in event of faults .......................................................................................8-46
8.2 Clearing faults ...........................................................................................................................8-46
8.3 Error messages and troubleshooting measures.......................................................................8-46
8.4 Decommissioning and storage..................................................................................................8-48
8.5 Recommissioning......................................................................................................................8-48
8.6 Disposal ....................................................................................................................................8-48

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8.7 Technical data...........................................................................................................................8-48
8.7.1 USB interface.......................................................................................................................8-48
8.7.2 Clamp pincer CP 10 / CP 20 / CC 20 ..................................................................................8-49
8.7.3 Accuracy within the working temperature range..................................................................8-49
8.7.4 Temperature ........................................................................................................................8-49
8.7.5 Noise....................................................................................................................................8-49
8.7.6 Thrust force..........................................................................................................................8-49
8.7.7 Battery..................................................................................................................................8-50
8.7.8 AC power adaptor................................................................................................................8-50
8.7.9 Battery charger ....................................................................................................................8-50
8.7.10 Labels and warnings on CP 10 / CP 20 / CC 20 .................................................................8-51
8.8 Warranty and guarantee ...........................................................................................................8-51
8.8.1 Warranty ..............................................................................................................................8-51
8.8.2 Guarantee ............................................................................................................................8-51
8.8.3 Warranty conditions .............................................................................................................8-52
8.8.4 Consequential damages ......................................................................................................8-52
8.8.5 Costs....................................................................................................................................8-52
8.9 Declaration of Conformity .........................................................................................................8-52
8.10 Index .........................................................................................................................................8-53

Clamp pincer CP 10 / CP 20 / CC 20 1Information about this manual
1 Information about this manual
1.1 Symbols and means of depiction
Safety notices are used in this manual to warn of the risk of personal injury or property damage.
Always read and observe these safety notices.
Observe all notices that are flagged with a safety alert symbol and text.
The following symbols are used in this instruction manual:
Symbol Meaning
WARNING Hazardous situation.
Failure to observe this notice may lead to death or serious injury.
CAUTION Hazardous situation.
Failure to observe this notice may lead to minor injury.
NOTICE Information on the avoidance of property damage.
INFO Information relating to the understanding or optimization of working practices.
One-step instruction
1. ...
2. ...
3. ...
Multi-step instruction
Carry out the steps in the order shown.
Requirement
Necessary or labor-saving steps for the successful execution of an action
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Clamp pincer CP 10 / CP 20 / CC 20 1Information about this manual
1.2 Icons
Icons are used in this manual to facilitate orientation. The icons refer to the present document chapter. The
following icons are used in this instruction manual:
Icon Chapter
PC software & firmware
Setting up clamp pincer
Working with clamp pincer CP 10 / CP 20 / CC 20
Documenting process data
Maintenance and repair
1.3 Scope
This instruction manual is valid for OETIKER clamp pincers CP 10 / CP 20 / CC 20.
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Clamp pincer CP 10 / CP 20 / CC 20 2Basic safety instructions
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2 Basic safety instructions
2.1 Using the instruction manual
• Make sure that this instruction manual is always kept close at hand ready for use.
• Pass this instruction manual on to the next owner or user.
• Please read this instruction manual carefully before commissioning clamp pincer CP 10 / CP 20 / CC 20.
Familiarize yourself with all settings and their functions.
Anyone involved in setting up, commissioning, maintaining or repairing the unit must have read and
understood the instruction manual and in particular the safety instructions.
2.2 Proper use
The unit may only be used for the intended purpose and under technically safe and fault-free conditions.
Clamp pincer CP 10 / CP 20 / CC 20 is only intended for use to close genuine OETIKER clamp models. No
other use is permissible.
Correct usage also covers observance of this instruction manual and compliance with the technical data.
Any use not in accordance with the prescribed usage shall be regarded as incorrect usage.
Unintended use
Clamp pincer CP 10 / CP 20 / CC 20 employs state-of-the-art safety features and is safe to operate. Residual
dangers remain if it used incorrectly or by untrained personnel. The manufacturer bears no responsibility for
injuries to personnel and damage to property arising from improper use of clamp pincer CP 10 / CP 20 / CC 20.
In such cases the operating company is solely responsible.
2.3 General safety information
• If the safety instructions are disregarded there is a risk of potentially fatal injuries, damage to the health of
personnel and damage to property on the machine or surroundings.
• Retain all operating instructions and safety instructions; they are essential for many years of fault-free
operation of clamp pincer CP 10 / CP 20 / CC 20.
• Before using clamp pincer CP 10 / CP 20 / CC 20, review and be aware of surroundings. Only if no hazards
are present may the clamp pincer be activated.
• Use only clamp pincers CP 10 / CP 20 / CC 20 which are in proper working condition. Inspect for damage
prior to each use.
• Maintenance and repair work should only be carried out by qualified specialists.
• Clamp pincer CP 10 / CP 20 / CC 20
– may only be used by persons who are familiar with its use and have been informed of the risks.
– may only be used in working areas where the lighting intensity is at least 400 Lux or where daylight
prevails.
– may only be operated by a single user.

Clamp pincer CP 10 / CP 20 / CC 20 2Basic safety instructions
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– may only be used in hand-held mode. The START button and reset button must be accessible and
operable in an emergency.
– must not be used as a stationary tool, and may not be secured in a fixturing device.
– may be opened or serviced only by the manufacturer.
– may be used only with the original equipment battery packs.
– must not be used in atmosphere where there is risk of explosive gases.
– may not be used in presence of rain, moisture, or under water.
• If during operation clamp pincer CP 10 / CP 20 / CC 20 poses a safety-risk to people or to the device,
release the START button and press the reset button.
• All relevant accident prevention regulations and other generally recognized health and safety rules must be
complied with. The manufacturer shall not be held liable for damage resulting from unauthorized
modifications to clamp pincer CP 10 / CP 20 / CC20.
• Suitable personal protective clothing must be worn when using the clamp pincer.
• When working at heights, clamp pincer CP 10 / CP 20 / CC 20 must be adequately secured against being
dropped.
• The hydraulic oil in clamp pincer CP 10 / CP 20 / CC 20
– must not be drained without taking necessary precautions,
– and must be properly disposed of.
• The permissible ambient, storage and operating temperatures must be complied with.
Improvements to the machine
In our endeavor to continuously improve the quality of our products, we reserve the right to make improvements
without changing the instruction manual. Details of dimensions, weights, materials, performance ratings and
names may therefore be subject to necessary changes. Regarding electrical diagrams, the diagram supplied
with the machine takes precedence in all cases.
2.4 Safety-conscious work
Check clamp pincer CP 10 / CP 20 / CC 20 for visible damage before each use and starting production. Use
only when in proper operating condition.
Immediately report any damage or wear to a supervisor. Clamp pincer CP 10 / CP 20 / CC 20 must not be
used if it is damaged or worn.

Clamp pincer CP 10 / CP 20 / CC 20 2Basic safety instructions
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2.5 Conversions, modifications
• Clamp pincer CP 10 / CP 20 / CC 20 must not be modified either constructively or with respect to safety
features without express permission from OETIKER. OETIKER shall not be held liable for any damages
resulting from any such modifications.
• The housing halves of clamp pincer CP 10 / CP 20 / CC 20 are sealed with a security label. The screws on
the adapter to the pincer head are sealed with sealing varnish. If the seal is damaged, OETIKER will not
accept any claims under warranty. In particular, repairs of any kind, with exception of the pincer head, are
prohibited.
• Use only Original spare parts and accessories.
• Do not dismantle any safety equipment or features.
2.6 User qualification
Only authorized and qualified personnel are permitted to use this machine, subject to compliance with the
technical data and the following safety rules and regulations. Qualified personnel are people who are familiar
with handling, assembling, commissioning and operating the pincer and who have the qualifications appropriate
to their job role.
2.7 Maintenance work
The inspection and maintenance intervals specified in the instruction manual must be complied with. The
maintenance and repair manual must be observed (see chapter 6.2, p. 6-32).
2.8 Storage and transport
To protect clamp pincer CP 10 / CP 20 / CC 20 against damage, it must be cleaned after each use and before
transport and placed in the supplied pincer case. The battery must be disconnected from clamp pincer CP 10 /
CP 20 / CC 20 for this purpose.

Clamp pincer CP 10 / CP 20 / CC 20 2Basic safety instructions
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2.9 Instructions for use of the battery and battery charger
• The battery is supplied partly charged and must be fully charged before first use.
• Keep the uninstalled battery away from office staples, coins, keys, nails, screws and other small metal
objects. These can potentially bridge the terminals. A short circuit between the battery terminals can cause
burns or fire.
• Do not charge the battery in the vicinity of easily flammable substances or gases.
• Protect the battery and battery charger against moisture, contamination and foreign bodies.
• Do not disassemble the battery and battery charger.
• Caution: If the battery is kept in storage for an extended period, the level of charge must be checked
regularly. The optimum level of charge is between 50 % and 80 %. Batteries should be recharged a
maximum of every 12 months so as to avoid deep discharging which can permanently damage the battery.
• Charge the battery only in battery chargers recommended by OETIKER. The use of other battery chargers
can lead to injuries and the risk of fire.
• Use only the battery intended for use in clamp pincer CP 10 / CP 20 / CC 20. The use of other batteries can
lead to injuries and the risk of fire.
• If the battery is misused, fluid can leak from it. Avoid contact with escaping battery fluid. It can lead to skin
irritation or burns. If you do come into contact with the battery fluid, wash the affected area with water. If
battery fluid gets into the eyes, seek medical assistance immediately.