Sealey VS311.V2 User manual

INSTRUCTIONS FOR:
GLOW PLUG THREAD REPAIR SET 33pc
MODEL No: VS311.V2
1. SAFETY INSTRUCTIONS
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS
INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
2. INTRODUCTION & SPECIFICATIONS
 WARNING! Ensure Health and Safety, local authority and general workshop practice regulations are adhered to when using tools.
   DO NOT use tools if damaged.
DO NOT use this tool for purposes other than for which it is designed.
Maintain tools in good and clean condition for best and safest performance.
 Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.
 Wear suitable clothing and tie back long hair to avoid snagging. DO NOT wear jewellery.
   Keep children and unauthorised persons away from the work area.
 Account for all tools and parts being used and do not leave them in or near the engine.
   DO NOT use the thread repair set when you are tired or under the influence of alcohol, drugs or intoxicating medicines.
   DO NOT attempt to start engine or move vehicle, whilst tools are fitted and work is in progress.
 Ensure any disconnected fuel pipes are plugged to avoid spillage.
 Account for all tools and parts being used, return all parts to the case and store this in a safe, dry, childproof location. DO NOT leave them
in or near the engine
IMPORTANT: These instructions are provided as a guide only. Always refer to the vehicle manufacturer’s service instructions, or a
proprietary manual, to establish the current procedure and data.
 WARNING! Failure to comply with these instructions may result in damage to the thread repair set or vehicle and/or personal injury.
 WARNING! The warnings referred to in this guide cannot cover all possible conditions and situations that may occur. It must be understood
that common sense and caution are factors which cannot be built into this product, but must be applied by the operator.
Fast and effective remedy for damage to cylinder head glow plug threads. Set includes tools for the precise insertion of threaded inserts into the
head and features a unique tap guide system to ensure their correct alignment. Includes 4 sizes of threaded adaptors suitable for common sizes
of glow plug. Supplied in storage case.
Specifications:
Model No: ..................................................................................................VS311.V2
Tap: ..............................................................M14x1.25, M12x1.25, M12x1.0, M10x1.25, M10x1.0, M8x1.0
Inserts:.............................................................................M12x1.25, M10x1.25, M10x1.0, M8x1.0
Replacement Inserts (Packs of 5): .................VS311.01 (M8x1.0), VS311.02 (M10x1.0), VS311.03 (M10x1.25), VS311.04 (M12x1.25)
3. CONTENTS
fig.1
14
15
16
17
12
1
2
13
9
10
11
3
4
5
6
7
8
VS311.V2 Issue No: 1 - 04/11/13
Original Language Version
©Jack Sealey Limited
Item No: Part No: Description:
1 VS311.01 Thread Insert M8 x 1.0
2 VS311.02 Thread Insert M10 x 1.0
3 VS311.03 Thread Insert M10 x 1.25
4 VS311.04 Thread Insert M12 x 1.25
5 VS311.05 Tap M8 x 1.0
6 VS311.06 Tap M10 x 1.0
7 VS311.07 Tap M10 x 1.25
8 VS311.08 Tap M12 x 1.0
9 VS311.09 Tap M12 x 1.25
10 VS311.10 Tap M14 x 1.25
11 VS311.11 Insert Driver M8x1.0 & M10x1.0
12 VS311.12 Insert Driver M10x1.25 & M12x1.25
13 VS311.V2.13 Tap Guide Pin ø8 x 45
14 VS311.V2.14 Tap Guide Pin ø10 x 45
15 VS311.V2.15 Tap Guide Pin ø12 x 45
16 VS311.16 Insert Guide Rod
17 VS311.17 Knurled Head
fig.2

4. INSTRUCTIONS
VS311.V2 Issue No: 1 - 04/11/13
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
NOTE: To minimise the possibility of damage to the engine, it is
advisable to remove the cylinder head from the engine prior to
commencing work of this nature. The tap guide system
 includedwiththissetwillsignicantlyreducetheingressof
swarf/debris into the combustion chamber and cylinder.
Always wear eye and hand protection when cleaning any
swarf/debris from the engine. A full range of personal safety
equipment is available from your Sealey Dealer.
4.1. Repairing a damaged thread using a tap
 WARNING! Ensure you have read, understood and apply
Section 1 safety instructions.
4.1.1. Determine the size of the thread to be repaired. This can be
done by carefully using the insert drivers to compare with the
thread of an undamaged glow plug aperture.
4.1.2. Using the correct size of tap and insert guide, assemble the
 setasshowning.2andg.3.
4.1.3. If a ring spanner is to be used, position on the tap before
inserting the insert guide pin into the glow plug aperture. Apply
a layer of general purpose grease to the insert guide to help
prevent swarf/debris from entering the engine and place into
the glow plug aperture.
4.1.4. Hold the knurled head (17) and position the guide rod (16)
so that the insert guide pin is squarely positioned in the glow
plug aperture.
4.1.5. Using a spanner with adequate downward pressure, carefully
run the tap down the damaged thread 1/2 of a turn forward
then 1/4 of a turn back to repair the damaged thread. Always
 useasuitablecuttinguid.Periodicallyremovethetapand
insert guide to clean away the swarf/debris. Apply a layer
of general purpose grease to the insert guide before
re-inserting into the glow plug aperture. Continue until the full
length of the thread has been repaired.
NOTE: It is very important to clean away as much swarf/debris
as possible during the thread cutting process to avoid any
ingress into the engine.
4.1.6. Once the thread has been repaired, ensure that all swarf/
 debrishasbeencompletelyremovedandcarefullytthe
glow plug.
4.1.7. Ensure all tools are removed from the engine bay and stored
away. Store in a safe, dry, childproof location.
01284 757500
[e-mail]
www.sealey.co.uk
01284 703534
Web
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk
IP32 7AR
Original Language Version
Insert/Tap/Guide Congurations (Refer to g.1 & g.2)
Insert Size: Tap Size: Guide Size:
M8x1.0 (1) M10x1.0 (6) M8 (13)
M10x1.0 (2) M12x1.0 (8) M10 (14)
M10x1.25 (3) M12x1.25 (9) M10 (14)
M12x1.25 (4) M14x1.25 (10) M12 (15)
4.2. Repairing a damaged thread using an insert
 WARNING! Ensure you have read, understood and apply
Section 1 safety instructions.
4.2.1. Determine the size of the thread to be repaired. This can be
done by carefully using the insert drives to compare with the
thread of an undamaged glow plug aperture.
4.2.2. Usingthetableabove,assembletheset,asshowning.2and
 g.3withthecorrecttapandinsertguidecongurationforthe
size of insert required.
4.2.3. If a ring spanner is to be used, position on the tap before
inserting the insert guide into the glow plug aperture. Apply
a layer of general purpose grease to the insert guide to help
prevent swarf/debris from entering the engine and place into
the glow plug aperture.
4.2.4. Hold the knurled handle and position the guide rod so that the
insert guide is squarely positioned in the glow plug aperture.
4.2.5. Using a spanner with adequate downward pressure, carefully
run the tap down through glow plug aperture 1/2 of a turn
forward then 1/4 of a turn back to cut a thread for the insert.
 Alwaysuseasuitablecuttinguid.Periodicallyremove
the tap and insert guide to clean away the swarf and debris.
Apply a layer of general purpose grease to the insert guide
to assist with the removal of swarf/debris before re-inserting
into the glow plug aperture. Continue until the length of thread
 cutissufcienttoaccommodatetheinsert.Ensurethatall
swarf/debris is completely removed from the glow plug
aperture.
4.2.6. Screwtheinsertontotherelevantinsertdrive(g.4).
4.2.7. Apply a suitable thread locking solution to the exterior thread
of the insert. Screw the insert into the prepared glow plug
 apertureuntiltheangeatthetopoftheinsertlocatesatthe
top of the aperture thread and tighten using a suitable
spanner.
4.2.8. Remove the insert driver, taking care not to dislodge the insert.
4.2.9. Allow the thread locking solution to completely cure before
 ttingtheglowplug.
4.2.10. Ensure all tools are removed from the engine bay and stored
away. Store in a safe, dry, childproof location.
fig.4
Parts support is available for this product. Please log on to www.sealey.co.uk, email [e-mail] or phone [phone]
©Jack Sealey Limited
fig.3
13 14 15
16
17
10
5 6 789
Environmental Protection.
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken
to a recycle centre and disposed of in a manner which is compatible with the environment. When the product is no longer
required' it must be diposed of in an environmentally protective way