Elmo Rietschle Fieldbus Profibus 2FC4 1PB Series User manual

Edition 07.2014 · 610.00260.40.010 Original Operating Instructions · English
Operating Instructions
Fieldbus Profibus 2FC4...-1PB

Contents
610.00260.40.010 · 07.2014 2/34 © Gardner Denver Deutschland GmbH
1 Further information ...................................................................... 3
1.1 Storing the documentation ............................................................. 3
1.2 Explanation of the terms and symbols ........................................... 3
1.3 Changes in comparison to the previous version ............................ 3
1.4 Other valid documents ................................................................... 4
2 Safety and responsibility ............................................................. 5
2.1 Explanation of warning signs ......................................................... 5
2.2 CE Marking ..................................................................................... 5
2.3 Safety instructions .......................................................................... 5
2.3.1 General information ........................................................................ 6
2.3.2 Transport and Storage ................................................................... 6
2.3.3 Commissioning ............................................................................... 7
2.3.4 Operation ........................................................................................ 8
2.3.5 Repairs ........................................................................................... 9
2.3.6 Disassembly and Disposal ............................................................. 9
2.4 Correct use of the equipment ........................................................ 9
2.5 Staff qualifications and training ...................................................... 10
2.6 Requirements of the operator ........................................................ 10
3 Fieldbus Profibus .......................................................................... 11
3.1 Hardware Description ..................................................................... 11
3.2 Data Transfer Rate ......................................................................... 12
3.3 Setup Drive Controller Address ...................................................... 13
3.4 Drive Ccontroller Process Data Out ............................................... 16
3.4.1 Process Data Out ........................................................................... 17
3.4.2 Process Data Out Adjustable by Parameters ................................. 17
3.5 Drive Controller Process Data In .................................................... 19
3.5.1 Process Data In .............................................................................. 19
3.5.2 Process Data In Adjustable by Parameters .................................... 19
3.6 Drive Controller Control Words ...................................................... 20
3.7 Drive Controller Status Words ........................................................ 21
3.8 Drive Controller DPV0 Communication .......................................... 22
3.9 Drive Controller DPV1 Communication .......................................... 23
3.10 Error Words .................................................................................... 24
3.10.1 Error Words Application Board ...................................................... 24
3.10.2 Error Words Power Board .............................................................. 24
4 Optional accessories ................................................................... 25
4.1 Hand-held unit MMI, including 3 m connection cable RJ11 to
connector M12 ............................................................................... 25
4.2 PC communication cable USB to connector M12 (RS485/RS232
converter integrated) ...................................................................... 25
5 Guidelines, norms and standards ............................................... 26
5.1 EMC limit classes ........................................................................... 26
5.2 Classification acc. to IEC/EN 61800-3 ........................................... 26
5.3 Standards and guidelines ............................................................... 26
5.4
A
pproval according to UL .............................................................. 27
5.4.1 UL Specification (English version) .................................................. 27
5.4.2 Homologation CL (Version en française) ........................................ 30

Further information 1
© Gardner Denver Deutschland GmbH 3/34 07.2014 · 610.00260.40.010
Furtherinformation
Storing the documentation
Store this manual and all other applicable documents safely so they are available
as and when required.
Provide the operator of the system with this manual so it is available as and when
required.
Explanation of the terms and symbols
In these instructions symbols and terms will be used to mean the following.
Symbol Explanation
Requirement, pre-requisite
One-step handling instructions
1 2 3 Multi-step handling instructions
Result
Cross reference with page reference
A
dditional information, tips
General warning sign (warns of risk of injury)
Electrical voltage warning
Observe the instructions
Term Explanation
Plant Part provided by the user in which the vacuum pump/compressor is installed.
V
acuum
pump/compressor
Ready to connect machine for the generation of a vacuum and/or overpressure.
The vacuum pump/compressor consists of a compressor part and motor, as well
as other accessories where applicable.
Moto
r
A
synchronous motor for driving the vacuum pump/compressor.
Compresso
r
Mechanical part of the vacuum pump/compressor without motor.
A
ssembly environment Space in which the vacuum pump/compressor is set up and operated (this may
differ from the suction environment).
Drive control Device for rotation speed control of the vacuum pump/compressor. The drive
control can be mounted close to the motor (wall assembly) or integrated into the
vacuum pump/compressor
Changes in comparison to the previous version
This document has been completely revised in comparison to the version 05.2014
in terms of the writing and the content.
1
1.1
1.2
1.3

1 Further information
610.00260.40.010 · 07.2014 4/34 © Gardner Denver Deutschland GmbH
Other valid documents
All instructions that describe the use of the drive control and if applicable, further
instructions of all accessory parts used, e.g.
Document number Purpose
—
V
acuum Pump/Compressor Operating Instructions
610.00260.02.000 Operating Manual 2FC4...-1ST/PB/PN/SC/CB
610.00260.40.020 * Operating Manual 2FC4...-1PN OR
610.00260.40.030 * Operating Manual 2FC4...-1SC OR
610.00260.40.040 * Operating Manual 2FC4...-1CB
610.00260.40.600 * MMI Hand-Held Unit Operating Manual
*according to the model option or accessories
Download of 3D files (.stp) for drive control and adapter plates under www.gd-
elmorietschle.com.
To parameterise the drive control, the parameter description is ready to be
downloaded (www.gd-elmorietschle.com). The download contains all necessary
information for correct parameterisation.
1.4

Safety and responsibility 2
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Safetyandresponsibility
The manufacturer is not liable for damage caused by the failure to observe these
instructions and the related documents [➙4].
Explanation of warning signs
Warning sign Explanation
Danger that failure to observe the measures could lead to
death or serious physical injuries.
Danger that failure to observe the measures could lead to
death or serious physical injuries.
Danger that failure to observe the measures could lead to
minor physical injuries.
Danger that failure to observe the measures could lead to
material damage.
CE Marking
With the CE marking, we as the manufacturer of the device confirm that the drive
control meets the basic requirements of the following guidelines:
▪Directive on Electromagnetic Compatibility (Directive 2004/108/EC of the
Council)
▪Low Voltage Directive (Directive 2006/95/EC of the Council)
You will find the declaration of conformity for download on www.gd-
elmoritschle.com.
Safety instructions
The following warnings, precautionary measures and comments are provided for
your safety and serve to prevent damage to the drive control and the components
connected to it. This chapter contains warnings and information that are generally
applicable when handling drive controls. They are split into general information,
transport and storage, start-up, operation, repairs and dismantling & disposal.
Specific warnings and comments that apply to specific activities can be found at
the start of the appropriate chapters and are repeated and added to at various
critical points in these chapters.
Please read this information carefully as it is provided for your personal safety and
will also prolong the life of the drive control and connected devices.
2
2.1
2.2
2.3

2 Safety and responsibility
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General information
WARNING
This drive controller carries dangerous voltages and controls rotating me-
chanical parts which may be dangerous!
Disregarding the warnings or failure to follow the instructions contained in
this manual may lead to death, serious bodily injury or substantial property
damage.
Only qualified personnel should work on this drive controller. These personnel
must be thoroughly familiar with all safety instructions, installation, operation
and maintenance procedures contained in this manual. The smooth and safe
operation of the drive controller depends on proper handling, installation, op-
eration and maintenance.
WARNING
Risk of fire or electric shock!
Improper use, modifications and the use of spare parts and accessories
that are not sold or recommended by the manufacturer of the drive control-
ler can cause fire, electric shock and bodily injury.
The cooling element of the drive controller and motor can reach temperatures
of above 70°C [158 °F]. During installation, sufficient spacing between adja-
cent components should be maintained. Before working on the drive control-
ler or motor, required cooling time must be ensured. If necessary, a protection
against accidental contact should be installed.
NOTICE
The drive controller may be operated safely only if the required ambient
conditions are met, see Suitable ambient conditions.
NOTICE
This operating manual must be kept in the vicinity of the equipment, so as
to be readily accessible to all users.
NOTICE
Please read these safety instructions and warnings carefully and all the
warning labels attached to the equipment before installing and commission-
ing. Make sure that the warning labels are kept in a legible condition and
replace missing or damaged labels.
Transport and Storage
NOTICE
Risk of damage to the drive controller!
The drive controller can be damaged in the case of non-compliance with
the instructions and destroyed during subsequent handling.
The smooth and safe operation of this drive controller requires proper mount-
ing, installation and assembly as well as careful operation and maintenance.
The drive controller must be protected during transport and storage against
mechanical shocks and vibration. The protection against excessive tempera-
tures (see Technical data) must be guaranteed.
2.3.1
2.3.2

Safety and responsibility 2
© Gardner Denver Deutschland GmbH 7/34 07.2014 · 610.00260.40.010
Commissioning
DANGER
Risk of injury due to electric shock!
The non-observance of warnings can result in severe bodily injury or sub-
stantial property damage.
1. Only hard-wired grid connections are permitted. The device must be earthed
(DIN EN 61140; VDE 0140-1).
2. The drive controls may have contact currents > 3.5mA. According to DIN EN
61800-5-1 chapter 4.3.5.5.2, an additional protective earth conductor with the
same cross section as the original earth conductor must be attached. The
possibility of connecting a second protective earth conductor is located un-
derneath the power supply (with marked ground symbol) on the outside of the
device. For the connection, a suitable M6x15 screw (torque: 4.0 Nm
[2.95 ft lbs]) is included in the scope of delivery of the adapter plates.
3. When using alternating current drive controls, conventional FI circuit breakers
of type A, also known as RCDs (residual current-operated protective devices)
are not permitted for the protection of direct or indirect contact! As per DIN
VDE 0160, section 5.5.2 and EN 50178, section 5.2.11.1, the FI circuit breaker
(RCD type B) must be suitable for all types of current.
4. The following terminals can also lead to dangerous voltages when the engine
is at a standstill:
the mains connection terminals X1: L1, L2, L3
the motor connection terminals X2: U, V, W
the connection terminals X6, X7: Relay contacts relays 1 and 2
the PTC connection terminals T1/T2
5. When using different voltage levels (e.g. +24V/230V), always ensure that lines
do not cross! Furthermore, the operator must ensure that the applicable regu-
lations are adhered to (e.g. doubled or reinforced insulation according to DIN
EN 61800-5-1).
6. The drive control contains electrostatically sensitive assemblies. These as-
semblies can be destroyed due to improper handling, therefore safety meas-
ures against electrostatic loading must be adhered to when work must be
done on these assemblies.
2.3.3

2 Safety and responsibility
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Operation
DANGER
>Danger of injury due to electric shocks or restarting motors.
Non-observance of warnings can result in serious injury or damage.
Observe the following instructions during operation:
The drive control works with high voltages.
When electrical devices are operated, some parts of them are always sub-
ject to dangerous voltage.
Emergency off equipment according to DIN EN 60204-1; VDE 0113-
1:2007-06 has to be functional in all operating modes of the control de-
vice. Resetting the emergency stop equipment may not result in uncon-
trolled or undefined restarting.
In order to ensure safe disconnection from the mains, the mains cable has
to be all-pole disconnected from the drive control.
Certain parameter settings can result in the drive control restarting auto-
matically after the supply voltage has failed.
– Devices with single phase supply and devices of the size BG D (11 to 22
kW) must have a pause of 1 to 2 minutes between two sequently power-
ons
NOTICE
Risk of damaging the drive control!
If the notes are not observed, the drive control could be damaged and de-
stroyed during subsequent start-up.
!Observe the following instructions during operation:
1. For a functioning motor overload protection, the motor parameters must be
configured correctly.
2. Ensure the motor overload protection via a PTC. In addition, the drive control
provides an internal motor protection. See also parameter 33.100 an 33.101.
According to the presetting, the I2T is OFF and must be activated during op-
eration without PTC.
3. The drive control may not be used as “Emergency-off equipment” (see DIN
EN 60204-1; VDE 0113 1:2007-06).
4. Drive controls are maintenance-free if operated properly. If the air contains
dust, the cooling fins of the motor and drive control have to be cleaned regu-
larly.
2.3.4

Safety and responsibility 2
© Gardner Denver Deutschland GmbH 9/34 07.2014 · 610.00260.40.010
Repairs
DANGER
Danger of injury through electric shock!
Non-observance of warnings may result in serious injury or damage.
When the drive control is disconnected from the mains voltage, live device
parts and connections may not be touched immediately in case the condens-
ers are still live.
NOTICE
Risk of damage to the drive control!
If the information is not observed, the drive control could be damaged and
destroyed during subsequent start-up.
Repairs to the drive control may only be performed by the manufacturer.
Disassembly and Disposal
Screw and snap-on connections are easy to release and allow the drive
control to be dismantled into its individual parts. These parts can be sorted
for recycling. Please comply with local regulations during disposal.
Components with electronic parts may not be disposed of along with nor-
mal household waste. They have to be collected separately with used elec-
trical and electronic equipment in accordance with applicable legislation.
Correct use of the equipment
During installation in machinery, commissioning of the drive controller (i.e. starting
of intended operation) is prohibited until it is proven that the machine complies
with the regulations of the EC Directive 2006/42/EC (Machinery Directive); EN
60204-1:2006 is to be observed.
Commissioning (i.e. starting of intended operation) is only permitted if the EC Di-
rective 2004/108/EC (EMC Directive) allows it.
The harmonised standards of the series EN 50178:1997 in conjunction with EN
60439-1/A1:2004 shall be applied to this drive controller.
This drive controller is not approved for operation in potentially explosive areas!
Repairs may only be carried out by authorised repair workshops. Unauthorised in-
terventions can lead to death, bodily injury and property damage. The warranty
provided by the manufacturer expires in this case.
External mechanical loads, such as stepping on the casing are not allowed!
The use of the drive units in non-stationary equipment is considered as un-
usual environmental conditions, and is permitted only in accordance with
the locally applicable standards and guidelines.
2.3.5
2.3.6
2.4

2 Safety and responsibility
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Staff qualifications and training
All those who will work with the must have read and understood these instruc-
tions and the related documents [➙4].
Personnel in training may only work with the under supervision of personnel who
have the required knowledge.
Only personnel with the following knowledge may carry out the work described in
these instructions:
Qualified personnel, as understood in these operating instructions and product la-
bels, are qualified electricians who are familiar with the installation, assembly,
commissioning and operation of the drive controller, as well as the risks associ-
ated therewith and have the respective skills on account of their professional train-
ing and knowledge of the relevant standards.
Requirements of the operator
As a basic principle, electronic devices are not fail-proof. The operator and/or the
contractor setting up the machine or system is responsible for ensuring that the
drive switches to a safe state if the device fails.
The “Electrical equipment of machines” section in EN 60204-1, “Safety of ma-
chinery” describes the safety requirements for electrical control units. These are
provided for the safety of people and machines and must be observed in order to
retain the functional capability of the machine or system.
An emergency stop feature does not have to result in the power supply to the
drive being switched off. To avoid dangerous situations, it may be useful for indi-
vidual drives to remain operational or for specific safety procedures to be initiated.
The effectiveness of emergency stop measures is evaluated by means of a risk
assessment for the machine or system and its electrical equipment, and is deter-
mined by selecting a circuit category according to EN 13849 “Safety of machinery
– Safety-related parts of control systems”.
The operator ensures that:
▪All work on the is carried out by:
– personnel that have the necessary Staff qualifications and training [➙10]
– personnel that have been sufficiently informed of these instructions and all
related documents [➙4]
▪Assignment, responsibility and supervision of personnel is regulated.
▪The content of these and locally applicable instructions are always available to
personnel.
▪All local and plant-specific safety measures are adhered to, such as:
– Prevention of accidents
– safety and operating regulations
– Utility company regulations
– Standards and laws
▪Dangers due to electrical energy are not possible.
2.5
2.6