Elpress Mini PVL130L User manual

Elpress Mini
Instruction for use
GB
PVL130L PVL350PVL130P

2 ELPRESS MINI | INSTRUCTION FOR USE
Table of contents
1 Introduction .............................................................................................................. 3
2 Labels........................................................................................................................... 3
3 Tool description.................................................................................................... 3-4
3.1 Brief description of the important features of the tool................................ 4
3.2 Crimp dies................................................................................................................... 5
4 Working with the tool............................................................................................ 6
4.1 Service and maintenance....................................................................................... 7
4.2 Battery and charger............................................................................................. 7-8
4.3 The light diode display............................................................................................ 8
5 Trouble shooting...................................................................................................... 8
6 Waste and scrap....................................................................................................... 9
7 Technical data........................................................................................................... 9
8 Declaration of conformity.......................................................................... 10-11
Symbols
Safety warnings
In order to avoid human injury and environmental damage,
do not disregard these instructions. After this symbol there is
often a symbol which explains the warning.
Operational warnings
To avoid damaging the pump unit, do not disregard them

3 ELPRESS MINI | INSTRUCTION FOR USE
1 Introduction
Read these instructions for use carefully before
starting to use the tool.
This tool shall only be used for crimping of Elpress’ terminals for electrical
conductors with Elpress’matched tool accessories.
Crimping with this tool must only be performed by operators trained in its
use and who have good knowledge about crimping and the risks that are
involved.
These instructions for use have to be observed during the entire life span of
the tool. The tool owner has to ensure
• the availability of the instructions for use for the operator and
• that the operator has read and understood the instructions for use
2 Labels
On one side of the tool there is a label showing the product name, the
manufacturer and the company logo. Near the battery you nd the serial
number.
3 Tool description
The crimp tools PVL130P, PVL130L and PVL350 are handheld, battery powe-
red crimp tools.
PVL130P has parallel crimp action resulting in very clean crimps in more
demanding applications. Crimp force is approx. 13 kN.
PVL130L has parallel crimp action with exchangeable dies for primarily
hexagonal crimp. The crimp head is slim and made for transformer applica-
tions. Crimp force is approx. 13kN
PVL350 has parallel crimp action with exchangeable dies for primarily hexa-
gonal crimps. The dies are held by latches to take the higher crimp force,
approx. 35 kN.

4 ELPRESS MINI | INSTRUCTION FOR USE
2
1
3
7
4
5
PVL130L
6
PVL350PVL130P
Note the following important details of the tool:
1 Trigger to actuate the crimp cycle
2 Button to open the crimping dies in case of an error or emergency
3 Crimp head
4 Battery, rechargeable Li-Ion (10,8 V, 1,5 Ah)
5 Button to unlock the battery
6 Latch to open the crimp head
7 Light diode, LED
3.1 Brief description of the important features of the tool
- The hydraulic unit incorporates an automatic retraction which returns the
piston into its starting position when the maximum force is reached.
- The tool is equipped with a special brake which stops the forward motion
of the piston/dies when the trigger is released.
- PVL130P and L have a crimp force of approx. 13 kN (1,3 ton) and PVL350
approx. 35 kN (3,5 ton)
- The crimping head can be smoothly turned by 300° around its longitudinal
axis in order to gain better access to tight corners and other difcult
working areas.
- The tool has a very light weight and provides a good handling through an
ergonomic design.

5 ELPRESS MINI | INSTRUCTION FOR USE
3.2 Crimp dies
The following crimp dies can be used with the different MINI-tools
Area Type of terminal Dies for Dies for Dies for No of
mm² (connector) PVL130P PVL130L PVL350 crimps
0,5-6 Pre-insulades terminals SA0760 - - 1
0,5-6 Un-insulated terminal with RB0560 - - 1
open neck (U-shape)
4-10 Un-insulated terminal with WB4099 - - 1
closed neck (O-shape)
0,25-2,5 Un-insulated terminal with KB0325 - - 1
indent crimp
End terminal (ferrules)
0,5-6 EB0560 - - 1
4-10 EB4010 - - 1
10-25 EB1025 - - 1
35-50 EB3550 - - 1
Tube terminals and connectors
10 KR10-xx/KS10-xx - - MB8 1
16 KRF16-xx/KSF16-xx - - MB9 1
25 KRF25-xx/KSF25-xx - - MB11 2
35 KRF35-xx/KSF35-xx - - MB13 2
50 KRF50-xx/KSF50-xx - - MB14.5 2
70 KRF70-xx/KSF70-xx - - MB17 3
10 KR10-xx/KS10-xx - - MB8 1
16 KRD16-xx/KSD16-xx - - MB8 1
25 KRD25-xx/KSD25-xx - - MB9 1
35 KRD35-xx/KSD35-xx - - MB11 2
50 KRD50-xx/KSD50-xx - - MB12 2
70 KRD70-xx/KSD70-xx - - MB14 3
95 KRD95-xx/KSD95-xx - - MB17 3
10 KR10-xx/KS10-xx - - MB7 1
16 KRT16-xx/KST16-xx - - MB8.5 1
25 KRT25-xx/KST25-xx - - MB10 2
35 KRT35-xx/KST35-xx - - MB12 2
50 KRT50-xx/KST50-xx - - MB14 3
70 KRT70-xx/KST70-xx - - MB16 3
6-16 CUT-connectors MB4016 1
4-10 KR/KS terminals MB4016 1
Transformer tapchanger
Size Ø 5 mm - LB5 - 1
Size Ø 7 mm - LB7 - 1

6 ELPRESS MINI | INSTRUCTION FOR USE
4 Working with tool
Pay attention to applicable instructions regarding work on electrical
appliances before starting any work.
Make sure that the dies in the tool is right for the crimping that you are go-
ing to do. If you are unsure – contact your supplier.
The crimp-head’s fork is opened on the PVL350 by pushing the latch (6).
Make sure that the dies t in the application and that they are in right posi-
tion.
At PVL130P the dies are xed by screws. The reason for this is that the dies
should not be used for frequently re-changing. When re-changing the dies,
you loosen the screws and put in the new dies in the fork. OBSERVE that the
biggest crimp gap shall be placed in the bottom of the fork. Crimp the dies
easily against each other with the trigger (1) and fastening the screws. The
crimping procedure starts with pressing the trigger (1) and it is recommen-
ded to rst make a light pressure on the trigger to position the connector
right in the tool and make sure that the cable is fully placed in the connec-
tor. After this the crimp procedure continues so that the tool automatically
is returned to its starting position.
Important
• The crimp procedure can be interrupt at any moment by releasing the
trigger bottom (1).
• The crimping dies can be returned to its starting position at any moment
by pressing the reset bottom (2).
• The crimping has achieved its highest power when the dies are returned
automatically. This is the normal way of working and ensures that the
crimping is totally performed.
• Use dies in accordance with table 3.2 above. If you wish to use other dies
- you must contact the supplier rst.
• The MINI-tools is constructed to be handheld. Do not put the tool in a
screw vice or likely – this can hurt inner parts of the tool.
• The MINI-tools shall not be used in continuously work. It can give
overheating damages of the tool.
• Electric motors in use can create sparks that can ignite explosive uids
and materials. Do not use the MINI-tools in explosive environments.
• Do not use the MINI-tools in rain and wet environments.

7 ELPRESS MINI | INSTRUCTION FOR USE
4.1 Service and maintenance
The MINI-tool shall be cleaned and dried after use. The axle for the fork in
the PVL350 and PVL130L shall be lubricated regular.
We recommend that the tool is send to an Elpress authorized service centre
or Elpress service department for service one time per year or more often if
the tool is used more than normal.
The only thing that the user can change is the die- and battery.
Do not damage the tools sealing, the guarantee is then no longer valid.
Service must be performed by Elpress Service department or an Elpress Aut-
horized Service center. Service inteval 10000 cykles.
4.2 Battery and charger
The battery charger is run with a nominal voltage of 230 VAC
(50 eller 60 Hz).
New batteries must be charge before use. The battery is loosening with the
button (5), see page 4. Charging time is approx. 40 min.
The charging level of the battery can be checked by the Light Emitting Diode,
LED on the charger:
1. The charger is connected to AC power and ready for loading
2. The charger is faulty
3. Charging
4. The battery is fully charged
5. The battery is missing
6. The battery is too hot or too cold
7. Note! Remove the battery from the charging unit when not connected to the mains.
The battery could otherwise be destroyed by deep discharge
LGML1
Li-Ion Charger
3
1
4
5
6
7
2

8 ELPRESS MINI | INSTRUCTION FOR USE
Charge at 5 – 40 °C.
If the battery has been used or it has been in the sun so that it is hot (>65°C)
the right LED can start to ash red. Take out the battery from the charger
and let it cool down. Charging can not be performed under 5 °C.
Do not leave or operate the charger in rain or snow and do not charge in
explosive environments.
No other types of batteries can be used in the MINI-tools.
4.3 The light diode display
This tool is equipped with a special circuit board incorporating
several important features to inform the user about the current
status of the unit. The LED (Pos.-No. 7) signals in the following
cases:
5 Trouble shooting
A. The tool leaks oil; return the tool to Elpress service. Do not open
the tool - no action can be done without special equipment and
competence.
B. The tool does not reach the required working force; stop
the crimping process. Press the reset button (2) and trigger
simultaneously (button 1) for about 10 seconds. If the malfunction
still exists, return the tool to Elpress service.
12 x
20 sec
2
20 sec
3
20 sec
4
3 x
5
3 x
6
When: After inserting the battery
Why: Self check
When: After working cycle
Why: Low battery level
When: After working cycle
Why: Time for service
When: After working cycle
Why: Tool or battery too hot
When: After interruption
Why: Error: Manual interruption of the
crimp
When:After working cycle
Why: Error: Automatic opening of the tool
due to exceeding the
crimp force

9 ELPRESS MINI | INSTRUCTION FOR USE
6 Waste and scrap
After a long and intensive use a high quality tool also needs to be scraped. If
this shall be performed by the user, different components must be treated in
different ways.
• The hydraulic oil represents a danger for the subsoil water. It
shall be disposal to a professional company.
• The Li-Ion battery must be disposed of according to the guide-
lines for disposal of dead batteries. They must be disposal th
rough professional companies (EEC battery guidelines).
• For disposal of the remaining parts please observe applicable
laws and recommendations.
The tool can always be sent back to the supplier.
7 Technical data
Type PV130P PV130L PV350
Weight of the tool (incl. battery), kg 1.5 1.5 1.6
Crimping time, s 2 2 3-4
Crimping force, kN 13 13 35
Battery voltage, V 10.8 10.8 10.8
Battery capacity, Ah 1.5 1.5 1.5
Charge time 40 min 40 min 40 min.
Number of crimps/charge (approx.) 230 200 120-150
Working temp., °C -10 + 40 -10 + 40 -10 + 40
The number of crimps/charge is very approximately; it depends on crimp-
type, area, temperature etc.

10 ELPRESS MINI | INSTRUCTION FOR USE
8 Declarations of conformity
Dokument.nr Ändr.nr. Datum Sida
Document No Change No Date Page
ELPRESS 0901-015100 19348 17-01-27 1 (2)
Produkt Godkänd av Upprättad av
Product Approved by Made by
Elpress Mini PVL130P, PVL130L, KS
ELPRESS
Elpress Mini PVL130S, PVL350
ÖVERENSSTÄMMELSEDEKLARATION
KONFORMITETSERKLÆRING
KONFORMITETSERKLÆRING
TODISTUS SLANDARDINMUKAISUUDESTA
DECLARATION OF CONFORMITY
KONFORMITÄTSERKLÄRUNG
KONFORMITEITSVERKLARING
DÉCLARATION DE CONFORMITÉ
DECLARACIÓN DE CONFORMIDAD
DECLARAÇÃO DE CONFIRMADADE
DICHIARAZIONE DI CONFORMITÀ
Tillverkare/Producent/Produsent/Valmistaja/Manufacturer/Hersteller/
Producent/Fabricant/Costruttore/Fabricante/Fabricante
ELPRESS AB
P.O. Box 186
SE-872 24 KRAMFORS
Tel [phone]
Fax [phone]
Kramfors 2017-01-27
................................................
Johannes Bålhammar
Technical manager

11 ELPRESS MINI | INSTRUCTION FOR USE
8 Declarations of conformity
D
okument.nr Ändr.nr. Datum Sida
Document No Change No Date Page
ELPRESS
0901-015100 19348 17-01-27 2 (2)
Produkt Godkänd av Upprättad av
Product Approved by Made by
Elpress Mini PVL130P, PVL130L, KS
ELPRESS
E
lpress Mini PVL130S, PVL350
ELPRESS AB
Försäkrar att/Assure that:
Elpress Mini
Typ/Type: PVL130P, PVL130S, PVL130L, PVL350
Vi förklarar på eget ansvar att denna produkt överensstämmer med följande normer eller normativa dokument:
EN 60745-1, EN ISO 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 enligt bestämmelserna i direktiverna 2006/42/EG, 2014/30/EU, 2011/65/EU.
Vi erklærer under almindeligt ansvardt at dette produkt er i overensstemmelse med folgende normer eller normative dokumenter:
EN 60745-1, EN ISO 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 i henhold til bestemmelserne i direktiverne 2006/42/EØF, 2014/30/EØF, 2011/65/EØF.
Vi erklærer på eget ansvarlighet at detta produkt er i overensstemmelse med følgende standarder eller standard-dokumenter:
EN 60745-1, EN ISO 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 i henhold til bestemmelsene i direktive ne 2006/42/EØF, 2014/30/EØF, 2011/65/EØF.
Asiasta vastaavana todistamme täten, että tämä tuote on seuraavien standardien ja standardoimisasiakirjojen vaatimusten mukainen:
EN 60745-1, EN ISO 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 ja vastaa säädoksiä 2006/42/EG, 2014/30/EG, 2011/65/EU.
We declare under our sole responsibility that this product is in conformity with following standards or normative documents:
EN 60745-1, EN ISO 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 in accordance with regulations of directives 2006/42/EG, 2014/30/EU, 2011/65/EU.
Wir erklären in alleiniger Verantwortlichkeit, daß dieses Produkt mit den folgenden Normen oder normativen Dokumenten übereinstimmt:
EN 60745-1, EN ISO 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 gemäß den Bestimmungen der Richtlinien 2006/42/EG, 2014/30/EU, 2011/65/EU.
Wij verklaren en wij stellen ons er alleen voor verantwoordelijk dat dit produkt voldoet aan de volgende normen of normatieve documenten:
EN 60745-1, EN ISO 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 overeenkomstig de bepalingen van de richtlijnen 2006/42/EG, 2014/30/EU, 2011/65/EU.
Nous déclarons sous notre seule responsabilité que ce produit est en conformité avec les normes ou documents normatifs suivants:
EN 60745-1, EN ISO 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 conformément aux réglementations des directives 2006/42/EG, 2014/30/EU, 2011/65/EU.
Declaramos baja nuestra sola responsabilidad que esta producto està en conformidad con las normas o documentos normativos siguientes:
EN 60745-1, EN ISO 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 de acuerdo con las regulaciones de las diretivas 2006/42/EG, 2014/30/EU, 2011/65/EU.
Declaramos sob nossa exclusiva responsabilidade que este producto cumpre as seguintes normas ou documentos normativos:
EN 60745-1, EN 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 conforme as disposiçoes das directivas 2006/42/EG, 2014/30/EU, 2011/65/EU.
Dichiariamo sotto la nostra esclusiva responsabilità che questo prodotto è conforme alle seguenti norme e documenti normativi:
EN 60745-1, EN 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN 61000-6-3, EN 61000-6-2,
EN 60529, EN 1037 conformemente alle disposizioni delle direkttive 2006/42/EG, 2014/30/EU, 2011/65/EU.

8052-040700
Elpress AB .P.O. Box 186, SE-872 24 KRAMFORS, Sweden
Tel: [phone] | Fax: +(0)46 612-71 71 51
E-mail: [email protected] | www.elpress.se