Emerson Aventics EtherCAT 580 User manual

580 EtherCATTM
Technical Manual
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Conditions For Use Of This Product
AVENTICSTM 580 Manifold ("the PRODUCT") SHALL NOT BE USED IN CONDITIONS where any problem, fault or failure
occurring in the PRODUCT may lead to any incident resulting in damage to property, serious injury or loss of life and where
the end user does not have appropriate external backups and fail-safe measures incorporated within the systems that the
PRODUCT is used.
The PRODUCT has been designed and manufactured for use in general industries. Therefore, the PRODUCT and related
document(s) are not for use in any nuclear and/or medical related applications.
For avoidance of doubt, AVENTICS and its affiliated companies shall have no responsibility or liability including but not
limited to any and all responsibility or liability based on contract, warranty, tort, product liability for any injury or death
to persons, loss or damage to property caused by the product that are operated or used in application not intended or
excluded by instructions, precautions or warnings contained in AVENTICS documentation including any Technical, User,
Instruction, Safety manuals or bulletins.
Intended Use Of This Product
AVENTICS valve systems or I/O stand-alone systems with integrated fieldbus communications are designed to be used on
specific industrial control networks. Emerson recommends that industry best practices are followed for network
segmentation and avoid exposing valve system or stand-alone systems with integrated fieldbus communication directly to
the internet. If external connections are available on the control network or control system, an appropriate firewall should
always be used.
Additionally, the following recommendations should be followed:
•Minimize internet and business network exposure for all control system devices and/or systems and ensure that
they are not accessible from the Internet.
•Locate control system networks and remote devices behind firewalls and isolate them from the business network.
•If remote access is required, only use secure methods such as Virtual Private Networks (VPNs) and recognize that
VPNs may have vulnerabilities and should always be updated to the most current version available. Also recognize
that aVPN is only as secure as the connected devices it serves.
•NETWORK SECURITY IS YOUR RESPONSIBILITY! It is the responsibility of every user to assess their own
level of risk with regard to the specific aspects of each application and determining appropriate related action.
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Safety Precautions
Before using this product, please read this manual and the relevant manuals carefully and pay attention to safety and
product application. The following symbols are used in the manual to identify important safety, installation, and application
information.
The CAUTION symbol indicates apossible hazard which may cause injury or equipment damage. Please review and take
appropriate action.
The NOTE symbol indicates important information regarding equipment installation and setup. Please review and take
appropriate action.
Electrical Installation And Operational Guidelines
AVENTICS valve systems with integrated fieldbus communications must only be connected to a
Class 2power source.
All AVENTICS communication nodes should be grounded during the installation process. Proper
grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1.
All AVENTICS 580 Electronics Products must only be installed or wired in accordance with ASCO
AVENTICS published instructions and applicable electrical codes.
When using MULTIPLE CLASS 2POWER SOURCES all sources shall be Listed and rated suitable
for parallel interconnection.
All field wiring shall be suitable for Class 1, Electric Light and Power, or if Class 2, 3wirings, such
wirings shall be routed separately and secured to maintain electrical and physical separation
between Class 2wiring and all other class wiring and limited energy circuit conductors from
unlimited energy circuit conductors.
When using Class 2Device Wiring Only, you SHALL NOT Reclassify and Install as Class 1, 3or
Power and Lighting Wiring.
When using molded connector power cables, DO NOT RELY ON WIRE COLORS FOR PIN-OUT;
Always use pin number references.
Wire connections shall be rated suitable for the wire size (lead and building wiring) utilized.
NOTE!
CAUTION
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Table of Contents PAGE
1. About EtherCATTM........................................................................................................................................ 1-6
1.1 Overview........................................................................................................................................... 1-6
1.2 580 EtherCATTM Node Features............................................................................................................. 1-6
2. 580 EtherCATTM Introduction......................................................................................................................... 2-7
2.1 Pneumatic Valve Manifold –501 Series shown ....................................................................................... 2-8
2.2 Manifold Connectors ........................................................................................................................... 2-9
2.3 Z-Board™ Connectors........................................................................................................................2-10
3. Zoned Power .............................................................................................................................................3-11
3.1 503 Series Zoned Power application ....................................................................................................3-11
3.2 503 Series Zoned Power example........................................................................................................3-12
4. Communication Module...............................................................................................................................4-13
4.1 580 EtherCATTM Node.........................................................................................................................4-13
4.2 580 EtherCATTM Node Description ........................................................................................................4-14
4.3 Connector Pin-Outs ...........................................................................................................................4-15
4.4 Electrical Connections ........................................................................................................................4-16
4.5 Chassis Ground.................................................................................................................................4-17
4.6 Power Consumption...........................................................................................................................4-18
4.7 Recommended External Fuses.............................................................................................................4-19
4.8 Diagnostics –580 EtherCATTM Node LED Functions ................................................................................4-20
4.9 Output /Short Circuit Protection Diagnostic Status Bits..........................................................................4-21
5. Extended Coil Capability..............................................................................................................................5-22
5.1 Extended Coil Configuration................................................................................................................5-22
5.2 Extended Coil Valve driver IO Mapping.................................................................................................5-23
5.3 501 Series, up to 64 solenoid coils ......................................................................................................5-24
5.4 501 Series, up to 128 solenoid coils.....................................................................................................5-25
5.5 502 and 503 Series, up to 80 coils ......................................................................................................5-26
6. 580 EtherCATTM Node Graphic Display...........................................................................................................6-27
6.1 EtherCATTM Operational Status ............................................................................................................6-28
6.2 Station Alias Sub-Menu ......................................................................................................................6-29
6.3 IP Address Sub-Menu.........................................................................................................................6-30
6.4 Subnet Mask Sub-Menu .....................................................................................................................6-31
6.5 Gateway IP Sub-Menu .......................................................................................................................6-32
6.6 Config Mode (Extended Coil Capability Settings)....................................................................................6-33
6.7 Web Server Sub-Menu .......................................................................................................................6-34
6.8 EtherCATTM Sub-Menu........................................................................................................................6-35
6.9 Mac Address Sub-Menu......................................................................................................................6-36
6.10 Model Number Sub-Menu ...................................................................................................................6-36
6.11 Advanced Settings –Flip Display .........................................................................................................6-36
6.12 Advanced Settings -Parameters .........................................................................................................6-37
6.13 Factory Defaults.............................................................................................................................6-38
6.14 Diagnostics.......................................................................................................................................6-38
6.15 Diagnostics -Self Test Mode...............................................................................................................6-39
6.16 Error Messages .................................................................................................................................6-40
7. 580 EtherCatTM Integrated Web Server .........................................................................................................7-41
7.1 Connecting to a580 Series EtherCATTM Node (Windows 7) .....................................................................7-42
7.2 Connecting to a580 Series EtherCATTM Node (Windows 10)....................................................................7-47
7.3 Using the Functionality of the 580 Series EtherCATTM Web Server............................................................7-52
7.4 IP Address Configuration....................................................................................................................7-58
7.5 User Configurable Device Parameters ..................................................................................................7-59
7.6 Parameters Lock ...............................................................................................................................7-59
7.7 Communication Fault Mode Parameter .................................................................................................7-59
7.8 Fault Action Parameter.......................................................................................................................7-60
8. 580 EtherCATTM Configuration and Mapping ...................................................................................................8-61
8.1 Aventics 580 EtherCAT configuration (Beckhoff PLC)..............................................................................8-61
8.3 Aventics 580 EtherCATTM configuration (Lenze PLC) ...............................................................................8-66
8.5 Aventics 580 EtherCATTM configuration (Omron PLC)..............................................................................8-73
9. PROFIBUSTM DP Mapping .............................................................................................................................9-77
9.1 I/O Sizes –Rx/Tx..............................................................................................................................9-77
9.2 Bit Mapping Rules..............................................................................................................................9-77
9.3 Mapping Example No. 1.....................................................................................................................9-78
9.4 Mapping Example No. 2.....................................................................................................................9-79
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9.5 Diagnostic Word................................................................................................................................9-80
10. Appendix................................................................................................................................................. 10-81
10.1 System Specifications ...................................................................................................................... 10-81
10.2 Factory Default Settings................................................................................................................... 10-81
10.3 Troubleshooting .............................................................................................................................. 10-82
10.4 Glossary of Terms ........................................................................................................................... 10-83
10.5 Technical Support............................................................................................................................ 10-84
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1. About EtherCATTM
EtherCATTM is aregistered trademark and patented technology, licensed by Beckhoff Automation (GmbH, Germany).
1.1 Overview
EtherCATTM is an Ethernet-based networking solution for automation but has added benefits/features toward
manufacturing applications.
The EtherCATTM Technology Group or ETG develops and promotes EtherCATTM technology.
G3 EtherCATTM uses industrial M12 IP67-rated connectors. The protocol transfers data at afixed speed of 100
Mbps. The maximum network cabling distance is limited to 100m segments at 20º C.
More information about EtherCATTM can be obtained at the web site http://www.EtherCAT.org.
1.2 580 EtherCATTM Node Features
Features Description
Spec. Supported Designed by the EtherCAT
TM
Technology Group (ETG)
Bus Topology Star, Tree, Ring or Daisy Chain
Baud Rates Supported 100 Mbps
Duplicate Address Detection If aduplicate address is detected on power up, duplicates will not
progress to run mode
Address Setting options Web Page Configuration, Graphical Display
Conformance Tested ETG proof of conformity
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2. 580 EtherCATTM Introduction
The 580 EtherCATTM Node is an electronic interface that features an integrated graphic display for simple
commissioning and displaying of diagnostic information. The 580 EtherCATTM node connects to Aventics 501, 502, and
503 series valves. The Node is capable of addressing atotal of (128) coil outputs. With proper assembly and
termination, the 580 EtherCATTM Node has an IP65 rating.
This manual details specific information for configuring and commissioning the Aventics 580 EtherCATTM Node. For
more information relating to pneumatic valves and valve manifold assemblies, please refer to www.emerson.com.
580 EtherCATTM Node Valve Side
Drives up to 128 coils
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2.1 Pneumatic Valve Manifold –501 Series shown
The pneumatic valve manifold with internal circuit board technology is modular. The valve solenoid coil connections
are automatically made using Z-Board™technology (plug together PC boards, which allow internal connection from
solenoid coils to output drivers without the use of wires). This allows easy assembly and field changes.
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2.2 Manifold Connectors
Solenoid Coil Connections using Z-BoardTM Technology for 501/502/503 valve series
Z-Board™plug together technology connects all valve solenoids to the valve coil output drivers, located in the 580
Node. There is amaximum of 128 coil outputs available on the complete manifold assemblies. The 128 available
outputs are accessed on the 501 series valves utilizing 3and 4station manifolds and on the 502 and 503 series
utilizing 2station manifolds.
Asingle solenoid valve’s coil is always on the “14” end.
NOTE!
14 Solenoid,
Pin No. 1
Common,
Pin No. 412 Solenoid,
Pin No. 2
Not Used,
Pin No. 3
Pin out of integral plug is the same for 501, 502,
and 503 Series valves manifolds
Manifold Z-Boards
TM
580 Node Connection to Z-Boards
TM
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2.3 Z-Board™ Connectors
The 501/502/503 valve series utilize 2different Z-Board™designs to achieve the single and double solenoid
output functions. This yields the possible 32 single, 16 double, or various combinations of valve coil output
capabilities. The 501 Z-Board™is either (3) stations or (4) stations, the 502 and 503 Z-Board™is minimum (2)
stations.
501 Series 502 Series
503 Series
Each series Z-Board
TM
can be selected in either SINGLE or DOUBLE output (coil) versions.
The SINGLE and DOUBLE output function cannot be mixed on the Z
-
Boards
TM
NOTE!
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3. Zoned Power
3.1 503 Series Zoned Power application
The Zoned Power Manifold blocks can be incorporated into a503 manifold assembly
to isolate Power to anumber of valve stations, independent from the main power of
the manifold. This is achieved by the integral 4Pin M12 connector along with the
modified manifold board. The total number of Zoned Power Manifold blocks is
determined by the maximum solenoid outputs as defined by the type of interface
(e.g. G3 Electronics, Terminal Strip, D-Sub). For user flexibility, the Zoned Power
Manifold blocks are available in both "proprietary" and "ISO" versions and can be
ordered with the M12 connector starting at the first or second station.
Technical Data:
Electrical Data
:
Voltage:
24 VDC (0 VDC must be common with main power)
Connection:
4Pin M12 Single Key Male
Environmental:
IP65 (with proper connection)
VWiring Option
WWiring Option
W&VConnector Pin Out
V
W
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3.2 503 Series Zoned Power example
In the example shown below there are two Zoned Power Manifold blocks used. One is a"W" wiring option
and the other is a"V" wiring option. The first (5) stations of the manifold assembly get their power from
the M12 4Pin connector at station one. The next (5) stations get their power from the M12 4Pin
connector at station six. Each of these "Zones" can be individually switched of if the machine or process
requires. This example is considered amanifold with (2) Power Zones. The Main Power (7/8" MINI) cannot
be considered or used as aPower Zone; Switched Power (Solenoid/Output Power) MUST be present for
control to the solenoids
24 VDC
VWiring Option WWiring Option
V
a
l
v
e
&
O
u
t
p
u
t
The 0VDC reference for the +24 VDC applied to Pin 4of the M12 connector MUST be the same
as the one used on G3/580/Terminal Strip/25 or 37 Pin Sub-D/19 or 26 Pin Round Connector.
If multiple 24 VDC power supplies are used the 0VDC references of each supply MUST be
common.
NOTE!
N
o
d
e
&
I
n
p
u
t
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4. Communication Module
4.1 580 EtherCATTM Node
This module is the communication interface to the manifold. It contains communication electronics and internal short
circuit protection for power. It can be configured via the graphic display or via the integrated webpage.
Communication Interface Part Number
580 EtherCATTM Node P580AEEC1010A00
580 EtherCATTM Node w/DIN Rail P580AEEC1010DRM
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4.2 580 EtherCATTM Node Description
Detail No. Description
1Link /Activity LED
25Pin M12 Female Communication Connector per PTO specification
35Pin M12 Female Communication Connector per PTO specification
4Mounting Hole
55Pin M12 Male Power Connector
6Link /Activity LED
7System Fault LED
8Bus Fault LED
9SET Button –used to navigate through user menus and to set parameters
10 Graphic Display –used to display parameter information
11 NEXT Button –used to navigate through user menus and to set parameters
9
4
3
8
2
5
7
6
1
10
11
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4.3 Connector Pin-Outs
Industry standard M12 connectors are used for communication and power.
The EtherCATTM Communication connector is aD-Code 4pin Female M12 connector.
The Power connector is aM12 5pin male connector.
Communication Connector Pin-Out
Power Connector Pin-Out
Pin No. Function Description
1TX+ Positive Transmit Line
2RX+ Positive Receive Line
3TX- Negative Transmit Line
4RX- Negative Receive Line
Pin No. Function Description
1+24 VDC (Node) Voltage used to power node electronics UNSW
20VDC Common (Valves) 0VDC Voltage used to power outputs (Valves) SW
30VDC Common (Node) 0VDC Voltage used to power node electronics UNSW
4+24 VDC (Valves) Voltage used to outputs (Valves) SW
5FE Functional Earth
!Power common (0 VDC) pins 3and 4are isolated from each other to allow separate
(isolated) power supply connection if required. However, they can be tied together if asingle
common, non-isolated, application is preferred.
The draw of the +24VDC Valves and +24VDC Node pins must not exceed 4Amps.
The Node pins supplies power to the node electronics. These pins must be powered at all
times for communication node to be functional.
To be connected to Class 2power source only
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4.4 Electrical Connections
Standard Power Connector Wiring Diagram Examples
Single Power Supply Example (Non-isolated commons)
Separate Power Supply Example (Isolated commons)
Please see page 4-19 for external fuse sizing guide.
When using molded connector power cables, Do Not rely on wire colors for
Pin-Out. Always use pin number references.
To be connected to aClass 2power source only
Class 2Device Wiring Only –Do Not Reclassify and Install as Class 1, 3or
Power and Lighting Wiring.
Wire connections shall be rated suitable for the wire size (lead and building
wiring) employed.
CLASS 2WIRING: All filed wiring shall be suitable for class 1, Electric Light
and Power, or Class 2, Class 3wirings are routed separately and secured to
maintain separation between 1) Class 2wiring and all other class wiring, and
2) limited energy circuit conductors from unlimited energy circuit
conductors.
MULTIPLE CLASS 2POWER SOURCES: when interconnects, Class 2sources
shall be listed and rated suitable for parallel interconnection.
!
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4.5 Chassis Ground
All Aventics manifolds should be grounded for safety. Grounding guidelines can be found in National Electrical code IEC
60204-1 or EN 60204-1.
CHASSIS GROUND CONNECTION POINT,
501 VALVES
When grounding to amachine frame, please ensure that the machine frame itself is
already properly grounded.
Better grounding can be achieved when larger diameter (lower gauge) wire is used.
!
CHASSIS GROUND CONNECTION POINT,
502 &503 VALVES
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4.6 Power Consumption
Power Connection
Pin No. Function Description
1+24 VDC (Node) Voltage used to power node electronics UNSW
20VDC Common (Valves) 0VDC Voltage used to power outputs (Valves) SW
30VDC Common (Node) 0VDC Voltage used to power node electronics UNSW
4+24 VDC (Valves) Voltage used to outputs (Valves) SW
5FE Functional Earth
Power Rating
The maximum system current capability is 4Amps. Care should be taken not to exceed 4Amp draw through
the power connector pins.
Component Voltage Tolerance
+24VDC
(Valve)
Pins 2and 4
+24VDC
(Node)
Pins 1and 3
Current Power Current Power
Solenoid Valve Coil 501 (Each) 24 VDC +10%/-15% 0.03 Amps 0.8 Watts NA NA
Solenoid Valve Coil 502 (Each) 24 VDC +10%/-15% 0.05 Amps 1.0 Watts NA NA
Solenoid Valve Coil 503 (Each) 24 VDC +10%/-15% 0.07 Amps 1.7 Watts NA NA
580 EtherCAT
TM
Node 24 VDC +/- 10% NA NA 0.11 Amps 2.64 Watts
Do not exceed 4Amps of current through the M12 Power connector.
!
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4.7 Recommended External Fuses
External fuses should be chosen based upon the physical manifold configuration. Please refer to table below for
the fuse sizing chart.
External Fuse Sizing Chart
Power Consumption -Power Connector Pin for VALVES
Description Current
Number of Solenoid Valve Coils Energized Simultaneously
___ X0.03 A(501 Series) =__________Amps
___ X0.05 A(502 Series) =__________Amps
___ X0.07 A(503 Series) =__________Amps
Total: __________Amps
Surge Compensation: X1.25
Suggested External +24 VDC (Valves) Fuse Value: __________Amps
Power Consumption –Power Connector Pin for NODE
Description Current
Communication Node Power Consumption =0.110 Amps
Surge Compensation: X1.25
Suggested External Pin +24 VDC (Node) Fuse Value: =0.1375 Amps
The Node Power pins supply power to the node electronics. These pins must be powered at all
times for the communication node to be functional. See page 4-15 for reference.
Reverse polarity protection is provided.
NOTE!
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4.8 Diagnostics –580 EtherCATTM Node LED Functions
Upon power up, the Module and Network Status LEDs indicate the state of the unit. The LEDs functions are described
in the table below.
LED Name Color Status Description
RUN
Off OFF No power applied to +24V NODE/ IN.
Green ON EtherCAT
TM
connected in “Operational Status”
FLASHING Active connection lost
Red ON NA
FLASHING In Self -Test Mode
ERROR
Off OFF No EtherCAT
TM
connection established
Green ON The module has established aconnection
FLASHING EtherCAT
TM
connected in “Operational Status”
Red ON NA
FLASHING NA
L/AOUT Green OFF No EtherCAT
TM
connection established
ON The module has established aconnection
FLASHING EtherCAT
TM
connected in “Operational Status”
L/AIN Green OFF No EtherCAT
TM
connection established
ON The module has established aconnection
FLASHING EtherCAT
TM
connected in “Operational Status”
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