Emerson Rosemount 1495 User manual

Quick Start Guide
00825-0100-4792, Rev. BB
February 2014
Rosemount 1495 Orifice Plate
Rosemount 1496 Orifice Flange Union
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February 2014
2
Quick Start Guide
NOTICE
This installation guide provides basic guidelines for Rosemount 1495 Conditioning Orifice
Plate. It does not provide instructions for configuration, diagnostics, maintenance, service,
troubleshooting, Explosion-proof, Flame-Proof, or intrinsically safe (I.S.) installations. Refer
to the 1495 reference manual (document number 00809-0100-4792) for more instruction.
This manual is also available electronically on www.rosemount.com.
Process leaks may cause harm or result in death
To avoid process leaks, only use gaskets designed to seal with the corresponding flange and
o-rings to seal process connections.
Contents
Primary element location . . . . . . . . page 3
Primary element orientation . . . . . page 3
Primary element installation . . . . . . page 4
Product certifications . . . . . . . . . . . . page 7
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Quick Start Guide
3
February 2014
Step 1: Primary element location
To obtain published accuracy for a 1495 Orifice Plate, sufficient straight run is
required to produce a fully developed flow profile. Please see Appendix B of the
Rosemount 1495 Orifice Plate Manual (00809-0100-4792) for a list of required
straight pipe recommendations based on ISO 5167, AGA Report No. 3, and ASME
MFC 3M Standards. Shorter straight runs are possible, but accuracy will be
affected per the Standards. Consult the Factory for further information.
Step 2: Primary element orientation
Horizontal pipe installation
Gas Steam
Liquid
FLOW
30 degrees
Recommended
Zone 120 degrees
30 degrees
Flow
Flow
Recommended
Zone 90 degrees
45 degrees
45 degrees
Flow
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February 2014
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Quick Start Guide
Vertical pipe installation
Step 3: Primary element installation
Note
For the 1496 Flange Union refer to the Rosemount 1495 Orifice Plate reference manual (document
number 00809-0100-4792).
Use the following steps to install the 1495 Orifice Plate
(paddle or universal plate style).
1. Determine Location and Orientation (see page 3).
2. Install the Orifice Plate
Gas Steam
Liquid
FLOW
Flow
*
Flow
HI Instrument
Line
LO Transmitter
Connection
LO Instrument Line
Flow
* Bring height of HI instrument line to the same height as
LO instrument line before running down to the transmitter
HI Instrument Line
LO Transmitter Connection
LO Instrument Line
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Quick Start Guide
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February 2014
a. Depressurize the line using site-specific requirements.
b. Loosen all studs and nuts.
c. Remove the studs in one-half of the flange union.
d. Spread flange union by turning jackscrews clockwise.
e. Install the new plate or remove the existing plate for replacement or
inspection.
f. Install the new gaskets when installing the plate. It is recommended that
new gaskets be installed each time the orifice flange union is separated.
g. Center the plate in the pipe I.D.
h. Release the flange union by turning the jackscrews counter-clockwise.
i. Replace the studs.
j. Tighten studs in a star pattern.
Figure 1. Rosemount 1495 installation
Nuts
Transmitter
Stud
Pipe
Section
1595(1)
Jackscrew (2)
Plug (2)
Nut
Gasket (2)
Jackscrew
Nut
Flow
(1) The installation drawings applies when using the Rosemount 3051S, Rosemount 3051C,
and Rosemount 3095MV transmitter. See the following documents for quick installation instruction of the
transmitters.
Rosemount 3051S: document number 00825-0100-4801
Rosemount 3051C: document number 00825-0100-4001
Rosemount 3095MV: document number 00825-0100-4716
Jackscrew
Nut
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February 2014
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Quick Start Guide
Figure 2. Rosemount 1495 with plate holder (PH) installation
Nuts
Transmitter
Stud
Pipe
Section
Nuts
Jackscrew
Nut
(1) The installation drawings applies when using the Rosemount 3051S, Rosemount 3051C,
and Rosemount 3095MV transmitter. See the following documents for quick installation instruction of the
transmitters.
Rosemount 3051S: document number 00825-0100-4801
Rosemount 3051C: document number 00825-0100-4001
Rosemount 3095MV: document number 00825-0100-4716
Jackscrew
1495(1)
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Product certifications
Approved manufacturing locations
Rosemount Inc. — Chanhassen, Minnesota USA
European Directive information
The EC declaration of conformity for all applicable European directives for this
product can be found on the Rosemount website at www.rosemount.com. A hard
copy may be obtained by contacting our local sales office.
European Pressure Equipment Directive (PED) (97/23/EC)
Rosemount 1495 Orifice Plate
— Sound Engineering Practice (SEP)
Pressure Transmitter
— See appropriate Pressure Transmitter QIG
Hazardous locations certifications
For information regarding the electronics product certification, see the appropriate transmitter
QIG.
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Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) [phone]
T (Intnl) [phone]
F [phone]
Emerson Process
Management
Asia Pacific Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947/65 6777 0743
Emerson Process
Management
GmbH & Co. OHG
Argelsrieder Feld 3
82234 Wessling Germany
T 49 (8153) 9390, F49 (8153) 939172
Beijing Rosemount Far East
Instrument Co., Limited
No. 6 North Street, Hepingli,
Dong Cheng District
Beijing 100013, China
T (86) (10) 6428 2233
F (86) (10) 6422 8586
© 2014 Rosemount Inc. All rights reserved. All marks property of owner.
The Emerson logo is a trade mark and service mark of Emerson Electric Co
Rosemount and the Rosemount logotype are registered trademarks of Rosemount
Inc.
Modbus® is a registered trademark of the Modbus Organization, Inc.
Quick Start Guide
00825-0100-4792, Rev. BB
February 2014
?00825-0100-4792088J
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