Emerson Rosemount 585 Annubar User manual

www.rosemount.com
¢00825-0100-4809[¤
Quick Installation Guide
00825-0200-4585, Rev AA
January 2009 Flanged Flo-Tap 585 Annubar
Step 1: Location and Orientation
Step 2: Weld Mounting Hardware
Step 3: Install Isolation Valve
Step 4: Mount Drilling Machine and Drill Hole
Step 5: Remove Drilling Machine
Step 6: Mount the Annubar
Step 7: Insert the Annubar
Step 8: Mount the Transmitter
Step 9: Retracting the Annubar
Product Certifications
Start
End
Rosemount 585 Annubar®Flanged
Flo-Tap Assembly
HART®
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Quick Installation Guide
00825-0200-4585, Rev AA
January 2009
Flanged Flo-Tap 585 Annubar
2
© 2009 Rosemount Inc. All rights reserved. All marks are the property of their owners.
IMPORTANT NOTICE
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) [phone]
T (Intnl) [phone]
F [phone]
Emerson Process Management GmbH & Co.
OHG
Argelsrieder Feld 3
82234 Wessling
Germany
T 49 (8153) 9390
F49 (8153) 939172
Emerson Process Management
Asia Pacific Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947/65 6777 0743
Beijing Rosemount Far East
Instrument Co., Limited
No. 6 North Street,
Hepingli, Dong Cheng District
Beijing 100013, China
T (86) (10) 6428 2233
F (86) (10) 6422 8586
This installation guide provides basic guidelines for Rosemount 585 Annubar. It does not provide
instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof,
Flame-Proof, or intrinsically safe (I.S.) installations. Refer to the 585 Annubar reference manual
(document number 00809-0100-4585) for more instruction. This manual is also available electronically
on www.rosemount.com.
WARNING
Process leaks may cause harm or result in death. To avoid process leaks, only use gaskets designed
to seal with the corresponding flange and o-rings to seal process connections. Flowing medium may
cause the 585 Annubar assembly to become hot and could result in burns.
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Quick Installation Guide
00825-0200-4585, Rev AA
January 2009 Flanged Flo-Tap 585 Annubar
3
585 Annubar®Flanged Flo-Tap Assembly Exploded View
NOTE
Use an appropriate pipe sealing compound rated for the service temperature on all threaded
connections.
Remote Mount
Process
Connection
Cage Nipple
Head Plate
Drive Rods
Mounting Flange Assembly
Gasket
Isolation
Valve
Support Plate
Packing
Gland
Packing
Follower
Compression
Plate
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Quick Installation Guide
00825-0200-4585, Rev AA
January 2009
Flanged Flo-Tap 585 Annubar
4
STEP 1: LOCATION AND ORIENTATION
Correct orientation and straight run requirements must be met for accurate and repeatable
flow measurements. Refer to Table 1 for minimum pipe diameter distances from upstream
disturbances.
Table 1. Straight Run Requirements Upstream Dimensions
Downstream
Dimensions
Without
Straightening
Vanes
With
Straightening
Vanes
In
Plane A Out of Plane A
A A A’ CC’
1
8
—
10
—
—
8
—
4
—
4
4
4
2
11
—
16
—
—
8
—
4
—
4
4
4
3
23
—
28
—
—
8
—
4
—
4
4
4
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Quick Installation Guide
00825-0200-4585, Rev AA
January 2009 Flanged Flo-Tap 585 Annubar
5
STEP 1 CONTINUED...
Upstream Dimensions
Downstream
Dimensions
Without
Straightening
Vanes
With
Straightening
Vanes
In
Plane A Out of Plane A
A A A’ CC’
4
12
—
12
—
—
8
—
4
—
4
4
4
5
18
—
18
—
—
8
—
4
—
4
4
4
6
30
—
30
—
—
8
—
4
—
4
4
4
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Quick Installation Guide
00825-0200-4585, Rev AA
January 2009
Flanged Flo-Tap 585 Annubar
6
STEP 1 CONTINUED...
NOTE
• Consult the factory for instructions regarding use in square or rectangular ducts.
• “In Plane A” means the bar is in the same plane as the elbow. “Out of Plane A” means
the bar is perpendicular to the plane of the elbow.
• If proper lengths of straight run are not available, position the mounting such that 80%
of the run is upstream and 20% is downstream.
• Use straightening vanes to reduce the required straight run length.
• Row 6 in Table 1 applies to gate, globe, plug, and other throttling valves that are
partially opened, as well as control valves.
Misalignment
585 Annubar installation allows for a maximum misalignment of 3°.
Figure 1. Misalignment
Horizontal Orientation
For proper venting and draining, the sensor should be located in the upper half of the pipe
for air and gas applications. For liquid applications, the sensor should be located in the
bottom half of the pipe. For steam applications, the sensor can be located on either the top
or the bottom of the pipe depending on the temperature of the steam. See Table 4 on
page 15 for more information.
Figure 2. Gas and Steam on Top Figure 3. Liquid and Steam
±3°±3°
±3°
75°
75° 30°
75° 75°
30°
Recommended
Zone
Recommended
Zone
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Quick Installation Guide
00825-0200-4585, Rev AA
January 2009 Flanged Flo-Tap 585 Annubar
7
STEP 1 CONTINUED...
Vertical Orientation
The sensor can be installed in any position around the circumference of the pipe provided
the vents are positioned properly for bleeding or venting. Optimal results for liquid or steam
are obtained when flow is up. For direct mount steam applications, a 90° spacer will be
added to provide water legs to ensure the transmitter stays within temperature limits.
Figure 4. Steam and Liquid
Figure 5. Gas
360°
Flow
360°
Flow
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Quick Installation Guide
00825-0200-4585, Rev AA
January 2009
Flanged Flo-Tap 585 Annubar
8
STEP 2: WELD MOUNTING HARDWARE
NOTE
Rosemount-supplied mounting has an integral alignment built into the mounting hardware
that assists in the correct drilling of the mounting hole. It also assists in the alignment of the
sensor to the mounting hole for insertion.
1. At the pre-determined position, place the flanged assembly on the pipe, gap 1/16-in
(1,6 mm), and measure the distance from the outer diameter of the pipe to the face of the
flange. Compare this to Table 2 and adjust the gap as necessary.
Table 2. Flange Sizes and ODF Per Sensor Size
2. Place four 1/4-in. (6 mm) tack welds at 90° increments. Check alignment of the mounting
both parallel and perpendicular to the axis of flow (see Figure 6). If alignment of the
mounting is within tolerances, finish weld per local codes. If outside of specified
tolerance, make adjustments prior to making the finish weld.
3. To avoid serious burns, allow the mounting hardware to cool before continuing.
Figure 6. Alignment
Sensor
Size Flange Type Pressure Class Flange Size / Rating / Type ODF in. (mm)(1)
(1) TolerancesfortheODFdimensionabovea10-in.(254 mm)line sizeis±0.060-in.(1,5
mm). Below 10-in. (254 mm) line size is ±0.030-in. (0,8 mm).
44 A1 3.0-in. 150# RF 4.63 (117)
44 33.0-in. 300# RF 5.00 (127)
44 6 3.0-in. 600# RF 5.38 (137)
44 R14.0-in. 150# RTJ 4.82 (122)
44 3 4.0-in. 300# RTJ 5.25 (133)
44 64.0-in. 600# RTJ 5.44 (138)
ODF
Tack Welds
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Quick Installation Guide
00825-0200-4585, Rev AA
January 2009 Flanged Flo-Tap 585 Annubar
9
STEP 3: INSTALL ISOLATION VALVE
1. Position the isolation valve onto the mounting flange. Ensure the valve stem is
positioned so that when the Flo-Tap is installed, the insertion rods will straddle the pipe
and the valve handle will be centered between the rods (see Figure 7).
(Note: Interference will occur if the valve is located inline with the rods.)
2. Fasten the isolation valve to the mounting using gasket, bolts, and nuts.
Figure 7. Isolation Valve Orientation
STEP 4: MOUNT DRILLING MACHINE AND DRILL HOLE
Drilling Machine is not provided with assembly.
1. Mount the drilling machine to the isolation valve.
2. Open the valve fully.
3. Drill the hole into the pipe wall in accordance with the instructions provided by the drilling
machine manufacturer. Drill to 2.5 in. (64 mm). Drill hole has a tolerance of +1/16 / -0 in.
(1,6 / -0 mm).
4. Retract the drill fully beyond the valve.
Figure 8. Drilling Assembly
STEP 5: REMOVE DRILLING MACHINE
1. Verify that the drill has been retracted past the valve.
2. Close the isolation valve to isolate the process.
3. Bleed drilling machine pressure and remove.
4. Check isolation valve and mounting for leakage.
Isolation Valve
Pressure
Drilling
Machine
Isolation
valve is fully
closed after
withdrawing
drill
Isolation
valve is
fully
open
when
inserting
drill
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Quick Installation Guide
00825-0200-4585, Rev AA
January 2009
Flanged Flo-Tap 585 Annubar
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STEP 6: MOUNT THE ANNUBAR
1. Align the flow arrow on the head with the direction of flow.
2. Use the supplied gaskets and flange bolts to fasten the Flo-Tap assembly to the isolation
valve.
3. Tighten the nuts in a cross pattern to compress the gasket evenly.
4. Ensure that the vent valves are closed before proceeding.
5. Open and close the isolation valve to pressurize the 585 sensor and identify any leak
points in the installation. Use extreme caution if the flowing medium is steam or caustic.
6. Check the entire installation for leakage. Tighten as required to stop any connection from
leaking. Repeat steps 5 and 6 until there is no leakage.
NOTE
Flo-Tap 585 Annubars have the potential to carry a large amount of weight at a great
distance from the piping, necessitating external support. The support plate has threaded
holes to assist in supporting the 585 Annubar.
Figure 9. Install Flo-Tap Assembly
Isolation Valve
Support Plate
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