Emerson Rosemount 5900S Series User manual

www.rosemount-tg.com
Reference Manual
00809-0100-5900, Rev CA
June 2014
Rosemount 5900S
Radar Level Gauge

Reference Manual
00809-0100-5900, Rev CA
June 2014 Rosemount 5900S
www.rosemount-tg.com
Rosemount 5900S
Radar Level Gauge
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Process
Management/Rosemount Tank Gauging representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g.
substitution of components etc, may also jeopardize safety and is under no circumstances
allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused
by non-recognized spare parts or any repair which is not made by
Rosemount Tank Radar AB.
Specific ETSI Requirements (Europe)
The Rosemount 5900S is required to be installed at a permanent fixed position at a closed
(not open) metallic tank or reinforced concrete tank, or similar enclosure structure made of
comparable attenuating material. Flanges and attachments of the Rosemount 5900S
equipment shall provide the necessary microwave sealing by design.
Manholes or connection flanges at the tank shall be closed to ensure a low-level leakage of
the signal into the air outside the tank.
Installation and maintenance of the Rosemount 5900S equipment shall be performed by
professionally trained individuals only.
Specific FCC Requirements (USA)
Rosemount 5900S generates and uses radio frequency energy. If it is not installed and used
properly, that is, in strict accordance with the manufacturer´s instructions, it may violate
FCC regulations on radio frequency emission.
Rosemount TankRadar 5900S has been FCC certified under test conditions which assume
a metallic tank.
Specific IC Requirements (Canada)
Radio approvals for this device apply for installation in complete enclosed container to
prevent unwanted RF emission. In open air application site license is required. Installation
shall be done by trained installers, in compliance with the manufacturer's instructions.
The use of this device is on a "no-interference, no-protection" basis. That is, the user shall
accept operations of high-powered radar in the same frequency band which may interfere
with or damage this device. Devices found to interfere with primary licensing operations will
be required to be removed at the user's expense.
Low Emission of Microwave Radiation
The microwave radiation emitted by a Rosemount 5900S radar level gauge is very low
compared to limits given by the Rec. 1999/519/EC (much less than 0.1 mW). No additional
safety measures are needed.

Cover Photo: 5900_coverphoto.tif
The products described in this document are NOT designed for nuclear-qualified
applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware
or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount
Sales Representative.

Reference Manual
00809-0100-5900, Rev CA
June 2014 Rosemount 5900S Series
www.rosemount-tg.com
Table of Contents
SECTION 1
Introduction
1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.5 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6 Product Recycling/ Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.7 Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.7.1 Reuse and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.7.2 Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
SECTION 2
Overview
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Main Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4 System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.5 Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.6 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
SECTION 3
Installation
3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.1 Horn Antenna Requirements . . . . . . . . . . . . . . . . . . . 3-4
3.2.2 Parabolic Antenna Requirements. . . . . . . . . . . . . . . . 3-6
3.2.3 Still-pipe Antenna Requirements . . . . . . . . . . . . . . . 3-10
3.2.4 LPG/LNG Antenna Requirements . . . . . . . . . . . . . . 3-13
3.3 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.3.1 Horn Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.3.2 Parabolic Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.3.3 Array Antenna - Fix version . . . . . . . . . . . . . . . . . . . 3-30
3.3.4 Array Antenna - Hinged Hatch . . . . . . . . . . . . . . . . . 3-33
3.3.5 LPG/LNG Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
3.4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
3.4.1 Cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . 3-41
3.4.2 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
3.4.3 Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3.4.4 Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3.4.5 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3.4.6 Power Budget. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3.4.7 The Raptor Tankbus. . . . . . . . . . . . . . . . . . . . . . . . . 3-43
3.4.8 Typical installation . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3.4.9 5900S in FOUNDATION fieldbus system. . . . . . . . . . . 3-45
3.4.10 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
3.4.11 Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
3.4.12 Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52

Reference Manual
00809-0100-5900, Rev CA
June 2014
Rosemount 5900S Series
TOC-2 Table of Contents
SECTION 4
Configuration
4.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.1 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.2.2 Advanced Configuration. . . . . . . . . . . . . . . . . . . . . . . 4-4
4.2.3 Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3 Configuration Using Rosemount TankMaster . . . . . . . . . . . . . . 4-5
4.3.1 Installation Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.1 Tank Geometry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.2 Tank Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.4.3 Empty Tank Handling. . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.5 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.5.1 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.5.2 Tank Shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.5.3 Surface Echo Tracking. . . . . . . . . . . . . . . . . . . . . . . 4-16
4.5.4 Filter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.6 LPG Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.6.1 Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.6.2 LPG Setup Using TankMaster . . . . . . . . . . . . . . . . . 4-21
4.7 Calibration Using WinSetup. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
4.8 FOUNDATION Fieldbus Overview. . . . . . . . . . . . . . . . . . . . . . . . 4-34
4.8.1 Block Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4.9 Device Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4.9.1 Link Active Scheduler. . . . . . . . . . . . . . . . . . . . . . . . 4-38
4.9.2 Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4.10 General Block Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
4.10.1 Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
4.10.2 Block Instantiation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4.10.3 Factory Configuration. . . . . . . . . . . . . . . . . . . . . . . . 4-40
4.11 Analog Input Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41
4.11.1 Configure the AI Block . . . . . . . . . . . . . . . . . . . . . . . 4-41
4.11.2 Factory Supplied AI Blocks . . . . . . . . . . . . . . . . . . . 4-42
4.11.3 Application Example. . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4.11.4 Simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
4.11.5 Filtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
4.11.6 Signal Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
4.11.7 Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
4.11.8 Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
4.11.9 Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
4.11.10 Status Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
4.11.11 Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
4.12 Analog Output Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
4.12.1 Application Example. . . . . . . . . . . . . . . . . . . . . . . . . 4-49
4.13 Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
4.13.1 FEATURES and FEATURES_SEL . . . . . . . . . . . . . 4-50
4.13.2 MAX_NOTIFY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
4.13.3 PlantWeb™Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
4.14 475 Field Communicator Menu Tree . . . . . . . . . . . . . . . . . . . . 4-55
4.15 Configuration Using AMS Device Manager . . . . . . . . . . . . . . . 4-56
4.15.1 Volume configuration . . . . . . . . . . . . . . . . . . . . . . . . 4-64
4.15.2 Advanced configuration . . . . . . . . . . . . . . . . . . . . . . 4-65

Reference Manual
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June 2014
TOC-3
Rosemount 5900S Series
Table of Contents
4.16 Plantweb Alert Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-72
4.16.1 FF I/O Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-73
4.16.2 Radar Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . 4-74
4.16.3 Simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-75
4.16.4 Alert Default Settings . . . . . . . . . . . . . . . . . . . . . . . . 4-76
4.17 LPG Setup Using DeltaV / AMS Device Manager . . . . . . . . . . 4-77
SECTION 5
Operation
5.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Viewing Measurement Data in TankMaster. . . . . . . . . . . . . . . . 5-2
5.3 Alarm Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3.1 PlantWeb Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.4 Viewing Measurement Data in AMS Suite. . . . . . . . . . . . . . . . . 5-3
SECTION 6
Service and
Troubleshooting
6.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.1 Viewing Input and Holding Registers . . . . . . . . . . . . . 6-2
6.2.2 Backing Up the Gauge Configuration. . . . . . . . . . . . . 6-4
6.2.3 To Recover a Backup Configuration Database . . . . . 6-6
6.2.4 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.2.5 Upgrading the Gauge Software . . . . . . . . . . . . . . . . . 6-8
6.2.6 Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.2.7 Write Protection Switch . . . . . . . . . . . . . . . . . . . . . . 6-12
6.2.8 Logging Measurement Data. . . . . . . . . . . . . . . . . . . 6-13
6.2.9 Loading the Default Database . . . . . . . . . . . . . . . . . 6-14
6.3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.3.1 Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.3.2 Warning Messages. . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.3.3 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6.3.4 Measurement Status . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6.4 Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.5 Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.6 Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.7 PlantWeb Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.7.1 Viewing Active Alerts in AMS . . . . . . . . . . . . . . . . . . 6-26
6.7.2 Recommended Actions . . . . . . . . . . . . . . . . . . . . . . 6-29
6.8 Viewing Device Status in AMS . . . . . . . . . . . . . . . . . . . . . . . . 6-30
APPENDIX A
Reference Data
A.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
A.2 Dimensional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5
A.3 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
A.3.1 Transmitter Head (TH) . . . . . . . . . . . . . . . . . . . . . . . .A-9
A.3.2 Antenna Selection . . . . . . . . . . . . . . . . . . . . . . . . . .A-11
A.3.3 5900S Radar Level Gauge Options . . . . . . . . . . . . .A-13
APPENDIX B
Product Certifications
B.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
B.2 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2
B.3 Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . .B-3
B.3.1 Factory Mutual US Approvals. . . . . . . . . . . . . . . . . . .B-3
B.3.2 Factory Mutual Canadian Approvals . . . . . . . . . . . . .B-4
B.3.3 European ATEX Directive Information . . . . . . . . . . . .B-5
B.3.4 IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
B.4 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7

Reference Manual
00809-0100-5900, Rev CA
June 2014
Rosemount 5900S Series
TOC-4 Table of Contents
APPENDIX C
FOUNDATION Fieldbus
Block Information
C.1 Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
C.2 Analog Input Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6
C.2.1 Simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8
C.3 Analog Output Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9
C.3.1 Setting the Output . . . . . . . . . . . . . . . . . . . . . . . . . .C-10
C.4 Measurement Transducer Block . . . . . . . . . . . . . . . . . . . . . . .C-11
C.4.1 Diagnostic Device Alerts . . . . . . . . . . . . . . . . . . . . .C-16
C.5 Volume Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-17
C.6 Register Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . .C-19
C.7 Advanced Configuration Transducer Block . . . . . . . . . . . . . . .C-21
C.8 LPG Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24
C.8.1 Correction Method . . . . . . . . . . . . . . . . . . . . . . . . . .C-26
C.8.2 Gas Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26
C.9 Supported Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27
C.9.1 Unit Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27

Reference Manual
00809-0100-5900, Rev CA
June 2014 Rosemount 5900S Series
www.rosemount-tg.com
Section 1 Introduction
1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
1.3 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3
1.4 Technical Documentation . . . . . . . . . . . . . . . . . . . . page 1-4
1.5 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-5
1.6 Product Recycling/ Disposal . . . . . . . . . . . . . . . . . . page 1-5
1.7 Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-5
1.1 SAFETY
MESSAGES
Procedures and instructions in this manual may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or serious
injury:
• Make sure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Explosions could result in death or serious injury:
• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Before connecting a communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• Do not remove the gauge cover in explosive atmospheres when the circuit is
alive.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution
of components etc., may also jeopardize safety and is under no circumstances allowed.

Reference Manual
00809-0100-5900, Rev CA
June 2014
Rosemount 5900S Series
1-2 Section 1. Introduction
1.2 SYMBOLS
The CE marking symbolizes the conformity
of the product with the applicable European
Community Directives.
The EC-Type Examination Certificate is a
statement of a Notified Certification Body
declaring that this product meets the
Essential Health and Safety Requirements
of the ATEX directive
The FM APPROVED Mark indicates that the
equipment is approved by FM Approvals
according to applicable Approval Standards
and is applicable for installation in
hazardous locations
Protective Earth
Ground
External cabling must be approved for use in
min. 81°C

Reference Manual
00809-0100-5900, Rev CA
June 2014
1-3
Rosemount 5900S Series
Section 1. Introduction
1.3 MANUAL
OVERVIEW
This manual provides installation, configuration, and maintenance information
for the Rosemount 5900S Series Radar Level Gauge.
Section 2: Overview
• Gauge components
• System overview
• Antenna types
• Installation procedure
Section 3: Installation
• Installation considerations
• Mechanical installation
• Electrical installation
Section 4: Configuration
• Basic configuration
• Advanced Configuration
• Configuration using TankMaster WinSetup
• LPG configuration
• Calibration
•FOUNDATION Fieldbus Information
Section 5: Operation
• Viewing measurement data
• Alarm handling
Section 6: Service and Troubleshooting
• Service functions
• Troubleshooting
• Device and measurement status
• Error and warning codes
Appendix A: Reference Data
• Specifications
• Dimensional Drawings
• Ordering Information
Appendix B: Product Certifications
• European ATEX Directive information
• FM approvals
• Labels
• Drawings
Appendix C: Foundation Fieldbus Block Information
• Block Information
• Supported Units

Reference Manual
00809-0100-5900, Rev CA
June 2014
Rosemount 5900S Series
1-4 Section 1. Introduction
1.4 TECHNICAL
DOCUMENTATION
The Raptor System includes the following documents:
• Rosemount Raptor System Data Sheet (704010EN)
• Rosemount 5900S Reference Manual (00809-0100-5900)
• Rosemount 2410 Reference Manual (300530EN)
• Rosemount 2240S Reference Manual (300550EN)
• Rosemount 2230 Reference Manual (300560EN)
• Raptor System Configuration Manual (300510EN)
• Rosemount 5300 Product Data Sheet (00813-0100-4530)
• Rosemount 5400 Product Data Sheet (00813-0100-4026)
• Rosemount 5300 Series Reference Manual (00809-0100-4530)
• Rosemount 5400 Series Reference Manual (00809-0100-4026)
• Rosemount TankMaster WinOpi Reference Manual (303028EN)
• Rosemount Raptor Installation Drawings

Reference Manual
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June 2014
1-5
Rosemount 5900S Series
Section 1. Introduction
1.5 SERVICE SUPPORT For service support contact the nearest Emerson Process
Management/Rosemount Tank Gauging representative. Contact information
can be found on the web site www.rosemount-tg.com.
1.6 PRODUCT
RECYCLING/
DISPOSAL
Recycling of equipment and packaging should be taken into consideration
and disposed of in accordance with local and national legislation/regulations.
The label below is put on Rosemount Tank Gauging products as a
recommendation to customers if scrapping is considered.
Recycling or disposal should be done following instructions for correct
separation of materials when breaking up the units.
Figure 1-1. A green label is
attached to the level gauge
housing
1.7 PACKING
MATERIAL
Rosemount Tank Radar AB is fully certified according to ISO 14001
environmental standards. By recycling the corrugated paperboard, or wooden
boxes, used for shipping our products you can contribute to take care of the
environment.
1.7.1 Reuse and
Recycling
Experience has shown that wooden boxes can be used several times for
various purposes. After careful disassembly the wooden parts may be reused.
Metal waste may be converted.
1.7.2 Energy recovery Products which have served their time may be divided into wood and metal
components and the wood can be used as fuel in sufficient ovens.
Due to its low moisture content (approximately 7%) this fuel has a higher
calorific value than ordinary wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase
emissions of nitrogen oxides to the air 3-4 times more than when burning bark
and splinter.
NOTE!
Landfill is not a recycling option and should be avoided.
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Reference Manual
00809-0100-5900, Rev CA
June 2014
Rosemount 5900S Series
1-6 Section 1. Introduction

Reference Manual
00809-0100-5900, Rev CA
June 2014 Rosemount 5900S Series
www.rosemount-tg.com
Section 2 Overview
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
2.2 Main Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
2.3 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3
2.4 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4
2.5 Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-11
2.6 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . page 2-13
2.1 INTRODUCTION The Rosemount 5900S is a two-wire radar level gauge for high accuracy
non-contact measurements. The level gauge continuously emits a radar
signal with varying frequency towards the product surface. This allows very
accurate level measurements by processing the difference between the
frequencies of the emitted and received radar signals.
The Rosemount 5900S is an integral part of the flexible Raptor system. The
advanced and robust design makes it suitable for a vast range of applications.
It is designed for high accuracy level measurements as well as handling
complex tank shapes and obstacles in the tank that may interfere with
measurement signals.
Figure 2-1. System integration
The Rosemount 5900S delivers measurement data and status information to
a Rosemount 2410 Tank Hub via the intrinsically safe Tankbus(1).
Data from a group of tanks is buffered by a 2160 Field Communication Unit
(FCU), and is distributed via the Group Bus to a TankMaster PC, or a host
system, whenever the FCU receives a request for data.
TankMaster
2410 Tank Hub
Modem
Relay outputs
Primary Bus
Tankbus
2230 Display
Group Bus
2240S
Temperature
5900S Radar
Level Gauge
2160 Field
Communication Unit
Secondary bus (IS)
Secondary Bus
(Non-IS)
(1) The intrinsically safe Tankbus complies with the FISCO FOUNDATION™ fieldbus standard.

Reference Manual
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June 2014
Rosemount 5900S Series
2-2 Section 2. Overview
2.2 MAIN LABEL
Figure 2-2. 5900S main label
Model Code
Tag no.
Manufacturing date
Serial number
SIL Baseline
Device ID
IC ID
FCC ID
Explosion protection
Explosion protection

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June 2014
2-3
Rosemount 5900S Series
Section 2. Overview
2.3 COMPONENTS
Figure 2-3. Rosemount 5900S
components
1. Terminal compartment
2. Cable entries (½ - 14 NPT, M20 x 1.5 adapters)
3. Flange
4. Antenna
5. Grounding terminal
6. Weather protection hood
7. Label
8. Transmitter head with signal processing electronics
22
1
4
6
5
8
3
7

Reference Manual
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June 2014
Rosemount 5900S Series
2-4 Section 2. Overview
2.4 SYSTEM
OVERVIEW
Raptor is a state-of-the art inventory and custody transfer radar tank level
gauging system. It is developed for a wide range of applications at refineries,
tank farms and fuel depots, and fulfills the highest requirements on
performance and safety.
The field devices on the tank communicate over the intrinsically safe
Tankbus. The Tankbus is based on a standardized fieldbus, the FISCO(1)
FOUNDATION™ fieldbus, and allows integration of any device supporting that
protocol. By utilizing a bus powered 2-wire intrinsically safe fieldbus the power
consumption is minimized. The standardized fieldbus also enables integration
of other vendors’ equipment on the tank.
The Raptor product portfolio includes a wide range of components to build
small or large customized tank gauging systems. The system includes various
devices, such as radar level gauges, temperature transmitters, and pressure
transmitters for complete inventory control. Such systems are easily
expanded thanks to the modular design.
Raptor is a versatile system that is compatible with and can emulate all major
tank gauging systems. Moreover, the well-proven emulation capability
enables step-by-step modernization of a tank farm, from level gauges to
control room solutions.
It is possible to replace old mechanical or servo gauges with modern Raptor
gauges, without replacing the control system or field cabling. It is further
possible to replace old HMI/SCADA-systems and field communication
devices without replacing the old gauges.
There is a distributed intelligence in the various system units which
continuously collect and process measurement data and status information.
When a request for information is received an immediate response is sent
with updated information.
The flexible Raptor system supports several combinations to achieve
redundancy, from control room to the different field devices. Redundant
network configuration can be achieved at all levels by doubling each unit and
using multiple control room work stations.
(1) See documents IEC 61158-2 and IEC/TS 60079-27

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June 2014
2-5
Rosemount 5900S Series
Section 2. Overview
Figure 2-4. Rosemount Tank
Gauging System architecture
2230 Display
2240S Temperature
Transmitter
5900S Radar
Level Gauge
2410 Tank Hub
Tankbus
5300 Level
Transmitter
5400 Level
Transmitter
3051S
Pressure
Transmitter
TRL2 Modbus
Group bus
2180 Field
Bus Modem
2160 Field
Communication Unit
TankMaster PC
Plant Host Computer
2410 Tank Hub
644
644
644
644Temperature
Transmitter
TankMaster PC
Plant Host Computer
NON-HAZARDOUS AREA HAZARDOUS AREA
2240S Temperature
Transmitter
2410 Tank Hub
5900S Radar
Level Gauge
Tankbus
Segment coupler
CUSTODY TRANSFER / INVENTORY TANK GAUGINGOPERATIONAL CONTROL

Reference Manual
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June 2014
Rosemount 5900S Series
2-6 Section 2. Overview
Figure 2-5. Rosemount Tank
Gauging system architecture for
wireless systems
2230
Display
2240S Temperature
Transmitter
5900S Radar
Level Gauge
2410 Tank Hub
3051S
Pressure
Transmitter
Smart Wireless
Gateway
TankMaster PC
644
644
644Temperature
Transmitter
NON-HAZARDOUS AREA HAZARDOUS AREA
2410 Tank Hub
5900S Radar
Level Gauge
Tankbus
Segment coupler
THUM
THUM