Emerson TopWorx 4310 User manual

www.topworx.com
TopWorxt4310 Wireless Position Monitor
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 2.................................
Terminology 2................................
Specifications 2...............................
FCC Compliance 2.........................
Educational Services 5.........................
Installation 5..................................
Installing Standard and Extended Life
Power Module 6............................
Installing External Power Option 7...............
Network Setup 9..............................
Using the Field Communicator 9.............
Using AMS Wireless Configurator
or AMS Device Manager 9................
Special Instructions for “Safe Use”
and Installations in Hazardous Locations 11.....
Valve / Actuator Mounting 14...................
Sliding‐Stem (Linear) Actuators
(e.g. Fisherr667) 15.....................
Guidelines for Mounting on Quarter‐Turn
(Rotary‐Shaft) Actuators 16...............
Communication Connections 18..................
Wireless Communication 18.....................
Basic Setup
Using the Local User Interface 19................
Identifying Device Revision 20...............
Language Selection 20.....................
Quick Position 20..........................
Status 20.................................
Power 20...............................
Network 21.............................
Calibration 22...........................
Setup 23...............................
Using the Field Communicator 23................
Overview 23..............................
Configure 26.............................
Figure 1. TopWorx 4310 Wireless Position Monitor
W9633‐2
Service Tools 32...........................
Accessing Features 35...........................
Principle of Operation 38........................
Maintenance 39................................
Replacing the Instrument 40....................
Instrument Removal 40.....................
Replacing the Magnetic
Feedback Assembly 40.......................
Replacing the Power Module 40.................
Removal 41...............................
Installation 41.............................
Resetting Power Module Variables 41.........
Parts 43.......................................
Replaceable Parts 43...........................
Approvals Nameplates 44........................
Introduction
Scope of Manual
This instruction manual includes specifications, installation, initial setup, configuration, operation, troubleshooting,
and maintenance information for the TopWorx 4310 wireless position monitor.
Instruction Manual
D103391X012
4310 Wireless Position Monitor
December 2011

Instruction Manual
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4310 Wireless Position Monitor
December 2011
2
This manual describes using the local interface to setup and calibrate the instrument.
Do not install, operate, or maintain a 4310 wireless position monitor without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and
warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office
before proceeding.
Description
The 4310 wireless position monitor is a non‐contacting wireless position switch. It is a rugged measurement device
that provides a wireless on/off feedback signal to indicate equipment position. The 4310 can be used to monitor the
on/off status of equipment such as valves, sliding‐stem regulators, displacement and float level sensors, and relief
valves. It is designed to be simple to use, compact, and easily mounted.
The wireless position monitor periodically reads the on/off position of a measured device and transmits that data over
the wireless network. The transmitted data includes two limit switch status indications, internal device temperature,
and power module voltage. It also checks for configuration and service instructions from host systems such as
distributed control systems (DCS), asset management systems (AMS), and supervisory control and data acquisition
(SCADA) systems.
Terminology
Local Interface—All 4310 wireless position monitors come standard with a Liquid Crystal Display (LCD) and two (2)
pushbuttons. The local interface provides the capability to setup and calibrate the monitor.
Magnet Assembly—This is the feedback component that is mounted directly to the valve stem. It supplies a magnetic
field that is sensed by the wireless position monitor. This component is typically part of most mounting kit assemblies.
Specifications
Specifications for the 4310 wireless position monitor are shown in table 1.
FCC Compliance
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
This product is an FCC approved device. Changes or modifications to the 4310 wireless position monitor that are not
expressly approved by the party responsible for compliance may void your authority to operate the device.
WARNING
This product is intended for a specific temperature range and other application specifications. Failure to adhere to these
specification could result in the malfunction of the product, property damage, or personal injury.

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Table 1. Specifications
Available Mountings
JQuarter‐turn rotary‐shaft, Jsliding‐stem or J
linear applications
Can also be mounted on other actuators that comply
with IEC 60534‐6‐1, IEC 60534‐6‐2, VDI/VDE 3845
and NAMUR mounting standards.
Input Measurement
Stem Travel (linear movement)
Minimum: 9 mm (0.375 inch)
Maximum: 210 mm (8.25 inches)
Shaft Rotation (rotary movement)
Minimum: 45_
Maximum: 90_
Shaft Rotation (rotary movement, arced array)
Minimum: 13_
Maximum: 30_
Measurement Output
Discrete: on/off switches (2)
Local User Interface
Liquid Crystal Display (LCD)
Two pushbuttons for navigation, setup, and
calibration
Communication Protocol
HART 7
Input Communication Signal
WirelessHARTrcommunication
Initial Dynamic Variable Assignments
(Default)
Variable Variable Name
Primary (PV) Switch States (Fixed)
Secondary (SV) Closed Limit Switch
Tertiary (TV) Open Limit Switch
Quaternary (QV) Temperature
Refer to table 4 for a complete list of Device Variables
Output Communication Signal
2.4 GHz, DSSS, WirelessHART
Maximum 10 dBm EIRP at 2.46 GHz,
10 mW EIRP at 2.46 GHz
Wireless Classifications
Class A digital device, complies with part 15 of the
FCC Rules
Contains FCC ID: LW2RM2510
Contains IC: 2731A‐RM2510
Electromagnetic Compatibility
Meets EN 61326‐1 (First Edition)
Immunity—Industrial locations per Table 2 of
the EN 61326‐1 standard. Performance is
shown in table 2 below.
Emissions—Class A & B. Performance is shown in
table 3 below
ISM equipment rating: Group 1, Class A & B
European Directive Information
This product complies with the following directives:
ATEX Directive (94/9/EC)
Electro Magnetic Compatibility (EMC) (2004/108/EC)
Radio and Telecommunications Terminal Equipment
Directive (R&TTE) (1999/5/EC)
Refer to the Safety Instructions (D103022X012) for
the Declaration of Conformity
Operating Temperature Limits(1)(2)
-40 to 80_C (-40 to 176_F)
LCD may not be readable below -20_C (-4_F)
Temperature Sensitivity
0.05% change per degree C
Storage Temperature Limits(1)(2)
Upper limit not to exceed 100_C (212_F)
Humidity Limits
10-95% Non-Condensing Relative Humidity
‐continued‐

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Table 1. Specifications (continued)
Electrical Classification
Only applicable to the 4310 with battery sourced
power module; External power option approvals will
be included when available
CSA (C/US)— Intrinsically Safe
ATEX— Intrinsically Safe
IECEx— Intrinsically Safe
INMETRO— Intrinsically Safe
NEPSI— Intrinsically Safe
Refer to Special Instruction for “Safe Use” and
Installations in Hazardous locations, starting on
page 11, for additional information
Electrical Housing
Only applicable to the 4310 with battery sourced
power module; External power option approvals will
be included when available
4X & IP66
IEC 61010 Compliance
Meets Pollution Degree 2
Adjustments
Zero and Maximum Span through local interface.
Weight
0.5 Kg (1.1 lbs)
Power Module(2)
Standard
Lithium, non‐rechargeable
Power Module Limits
Standard —10 years @ update rate of 16 seconds or
longer with 3 additional devices communicating
through it
Extended‐Life —10 years @ update rate of 4 seconds
or longer with 3 additional devices communicating
through it
Shelf life —10 years (radio off)
External Power (Optional)
12 - 28 volts DC
130 mA maximum input current
Polarity Insensitive
Wire Size— 14-20 gauge
Update Rates
For position feedback, temperature, and power
module voltage—selectable from 1 second to 1 hour,
1s, 2s, 4s, 8s, 16s, 32s, 1 to 60 minutes
Factory default is 1 minute
Note: Sample rate for position feedback is normally
the same as the update rate. When using Report by
Exception reporting refer to Advanced Wireless
Reporting, on page 27, for additional information.
Construction Material
Housing: Engineered resin
1. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.
2. Due to the combustible nature of the lithium content, the power module has special installation, operation, storage, and/or shipping requirements. Observe all warnings included with the power
module before installing, operating, storing, or shipping. Contact your Emerson Process Management sales office if additional information is needed.
Table 2. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level Performance Criteria(1)
Enclosure
Electrostatic discharge (ESD) IEC 61000‐4‐2 6 kV contact
8 kV air B
Radiated EM field IEC 61000‐4‐3
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 10V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 3V/m with 1 kHz AM at 80%
A
Rated power frequency
magnetic field IEC 61000‐4‐8 30 A/m at 50 Hz & 60 Hz 100 A/m @ 50 Hz A
Burst IEC 61000‐4‐4 2 kV (5/50 ns, 5 kHz) B
Surge IEC 61000‐4‐5 1 kV line to line / 2 kV line to ground B
Conducted RF IEC 61000‐4‐6 3 V (150 kHz to 80 MHz) A
Performance criteria: +/- 2% of effect
1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.

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Table 3. EMC Summary Results—Emissions
Port Frequency Range
(MHz) Basic Standard Emissions Level Given Rating
Enclosure
30 to 230
EN 55011
Group 1 Class A: 40 dB (μV/m) measured at 10 m distance
Group 1 Class B: 30 dB (μV/m) measured at 10 m distance Class A & B
230 to 1000 Group 1 Class A: 47 dB (μV/m) measured at 10 m distance
Group 1 Class B: 37 dB (μV/m) measured at 10 m distance Class A & B
1000 to 3000 Group 1 Class B
50 dB (μV/m) measured at 3 m distance, peak limit not to exceed 70 dB (μV/m) Class A &B
3000 to 6000 Group 1 Class B
54 dB (μV/m) measured at 3 m distance, peak limit not to exceed 74 db (μV/m) Class A & B
NOTES:
The 4310 is considered as a Group 1 device.
Industrial, Scientific, and Medial (ISM) radio frequency (RF) equipment is rated according to its Group and Class as follows;
Group I - Equipment in which there is intentionally generated and/or used conductively coupled radio‐frequency energy which is necessary for the internal functioning of the equipment itself.
Group II - Equipment in which radio‐frequency energy is intentionally generated and/or used in the form of electromagnetic radiation for the treatment of material, and EDM and arc welding
equipment.
Class A - Equipment suitable for use in industrial and commercial environments
Class B - Equipment suitable for use in domestic environments
Table 4. Device Variables
INDEX DEVICE VARIABLE DESCRIPTION
DD Gateway
1Closed Limit Switch CLOSED_TRIGGER Reports 'Valve Closed' condition (1 = Tripped, 0 = Not Tripped)
2Open Limit Switch OPEN_TRIGGER Reports 'Valve Open’ condition (1 = Tripped, 0 = Not Tripped)
3 Temperature DEVICE_TEMPERATURE Electronics Module Temperature (Degrees C)
4Supply Voltage BATTERY_VOLTAGE Power Supply Output (Volts DC)
6Switch States SWITCH_STATE Composite of Variables 1 and 2 (0 = Partially Open, 1 = Closed, 2 = Open,
3 = Indeterminate)
243 Battery Life Remaining BATTERY_LIFE Estimated battery life remaining (days) - meaningless with External Power option
244 PV Output State PERCENT_RANGE Copy of Variable 6 (0 = Partially Open, 1 = Closed, 2 = Open,
3 = Indeterminate)
245 Loop Current CURRENT Always Indeterminate (not a number) (mA)
Educational Services
For information on available courses for the 4310 wireless position monitor, as well as a variety of other products,
contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158-2823
Phone: [phone] or
Phone: [phone]
FAX: [phone]
e‐mail: [email protected]
Installation
WARNING
Before installing the 4310 wireless position monitor:
D Always wear protective clothing, gloves, and eyewear when performing any installation procedures to avoid personal
injury or property damage.

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D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
WARNING
Due to the combustible nature of the lithium content, the power module has special installation, operation, storage, and/or
shipping requirements. Observe all warnings included with the power module before installing, operating, storing, or
shipping the 4310 position monitor. Failure to do so may result in personal injury or property damage from fire or
explosion.
CAUTION
When installing components, proper means of electrostatic discharge protection is required. Failure to use a grounding
strap, or other means of electrostatic discharge protection can result in damage to the electronics.
WARNING
To avoid static discharge do not rub or clean the antenna with solvents.
The 4310 has two available power sources; a battery-sourced power module, or an external power source.
Note
A 4310 powered by a battery-sourced power module cannot be converted to a 4310 powered by an external power source. The
housing and electronics are not the same for a 4310 powered by a battery-sourced power module and a 4310 powered by an
external power source.
Installing Standard and Extended Life Power Modules
There are two battery-sourced power options, standard life and extended life power modules. Refer to figure 2 and 3
when installing.
To install the power modules:
1. Remove the protective tape covering the J1 PWR and J2 GND terminals of the power modules. Refer to figure 2 or 3
for location of terminals.
2. Loosen the two instrument screws and open the cover.
3. Insert the power module.
4. Insert the four electrical connection screws. Do not fully tighten until all four screws have been started.
5. Insert the four smaller mechanical mounting screws to secure the module to the housing.

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6. If you are replacing the power module see the additional steps to reset the power module remaining life counter, in
the Resetting Power Module Variables procedure found on page 41.
7. Close the cover and tighten the instrument cover screws.
Figure 2. TopWorx 4310 Wireless Position Monitor with Battery Sourced Power Modules
W9640
POWER
MODULES
HART
TERMINALS
ELECTRICAL CONNECTION SCREWS (4 TOTAL)
MECHANICAL MOUNTING SCREWS (4 TOTAL)
J2 GND
TERMINAL
J1 PWR TERMINAL
COVER SCREWS
Figure 3. Power Module J2 GND TERMINAL
J1 PWR
TERMINAL
W9645
Installing External Power Option
Refer to figure 4 and 5 when installing the wiring.
1. Loosen the two instrument screws and open the cover.
2. Install the cable gland assembly O-ring on the cable gland threads; push it on as far it will go, as shown in figure 4.

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3. Insert the cable gland into the housing. Install the nut on the inside of the housing and tighten to a torque of 2.5
N•m (22.1 in•lb).
4. Insert the wires through the cable gland.
5. Connect the wires to the connections as shown in figure 5. The terminals and electronics connections are
polarity-insensitive; ie., you can connect the positive or negative wire to either terminal screw.
6. Tighten the wiring terminal screws.
7. Pull the wires back through the cable gland to reduce the amount of wires in the housing cavity and hand-tighten
the cable gland.
8. Close the cover and tighten the instrument cover screws.
X0309
Figure 4. Cable Gland Assembly
NUT
O-RING
CABLE GLAND
Figure 5. Installing the External Power Option
X0308
HART
TERMINALS
J2 GND
TERMINAL
J1 PWR TERMINAL
COVER SCREWS
CABLE GLAND NUT
POWER
WIRES
WIRING
CONNECTIONS
ELECTRICAL CONNECTION SCREWS (4 TOTAL)
MECHANICAL MOUNTING SCREWS (4 TOTAL)

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Network Setup
The 4310 should have wireless network parameters configured prior to becoming part of a wireless network. All
WirelessHART devices within a network have two network parameters that are the same; the Network ID and the Join
Key.
The 4310 is shipped with a pre‐configured Network ID of 1229 and a Join Key which is set to all zeros. Prior to being
installed these should be set to match the other devices on the network. These configuration changes can be made
using a 475 or 375 Field Communicator, AMS Wireless Configurator, or AMS Device Manager 10.5 and above.
Note
When the 1420 gateway is configured in an advanced security mode each device is required to have an individual join key.
Using the Field Communicator
1. Verify the Field Communicator has the 4310 (Device Revision 2) device description (DD) loaded.
Note
4310 DD's for the Field Communicator are available for download at:
http://www2.emersonprocess.com/en-US/brands/Field-Communicator/Pages/SysSoftDDs.aspx
Click on “See a list of any new released Device Description...” under Latest Device Descriptions to access
ftp://ftp.emersonprocess.com/AO/downloads/RecentDDs/RecentDDs.pdf. This PDF file contains live links to the newly released
DD's.
Note that there may be a delay in posting new DD's to this site.
2. Obtain the Network ID and Join Key from the 1420 gateway via web interface. Go to Setup, then select Network. The
Network ID will be shown. Select “Yes” to see the Join Key.
3. Open the cover of the 4310 and attach the Field Communicator leads to the 4310 HART terminals (see figure 2 or
figure 5).
4. Select Online, Overview, Join Device to Network to enter the network parameter settings (see figure 20 for the
Overview menu tree).
5. Remove the leads from the 4310 and close the cover.
6. Install the 4310 on monitored equipment and/or verify the 1420 gateway.
Using AMS Wireless Configurator or AMS Device Manager (Using a HART Modem)
1. Verify that AMS has the 4310 (Device Revision 2) device description (DD) loaded.
Note
4310 DD's for AMS are available for download at:
http://www2.emersonprocess.com/en-US/documentation/deviceinstallkits/Pages/deviceinstallkitsearch.aspx
Note that there may be a delay in posting new DD's to this site.

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2. Obtain the Network ID and Join Key from the 1420 gateway via web interface.
3. Open the cover of the 4310 and attach the HART modem leads to the HART terminals (see figure 2 or figure 5).
4. In AMS select the device that is connected to the HART modem.
5. Go to Configure, Guided Setup, Wireless Setup to configure the wireless settings, including transmit power level,
default burst message configuration, and network membership (see figure 7).
There are three burst messages that can be configured. Each can have its own content, one of 5 trigger modes, and a
range of update rates. Burst messages are automatically set to default values in Guided Setup or select Manual Setup,
Broadcast Information, Set all Burst Messages to Default. Refer to Broadcast Information on page 27 for additional
information on burst configuration.
Note
Selecting the Emerson Specific command results in setting PV, SV, TV, and QV values plus the additional device status information.
6. Remove the leads from the 4310 and close the cover.
7. Install the 4310 on monitored equipment and/or verify the 1420 gateway.
Figure 6. Join Device to Network
OVERVIEW JOIN DEVICE TO NETWORK
Figure 7. Change Update Period
CONFIGURE
WIRELESS SETUP
GUIDED SETUP