Emerson Rosemount Xi User manual

Quick Start Guide
00825-0100-4889, Rev AA
July 2018
Rosemount™ Xi
Advanced Electronics for Zirconium Oxide Flue Gas O2 Probes

Essential Instructions
Read this page before proceeding!
Emerson designs, manufactures, and tests its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to
operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program
when installing, using, and maintaining Emerson's Rosemount products. Failure to follow the proper instructions may cause any one
of the following situations to occur: loss of life, personal injury, property damage, damage to this instrument, and warranty
invalidation.
•Read all instructions prior to installing, operating, and servicing the product.
•If you do not understand any of the instructions, contact your Emerson representative for clarification.
•Follow all warnings, cautions, and instructions marked on and supplied with the product.
•Inform and educate your personnel in the proper installation, operation, and maintenance of the product.
•Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable
local and national codes. Connect all products to the proper electrical and pressure sources.
•To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.
•When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson.
Unauthorized parts and procedures can affect the product's performance, place the safe operation of your process at risk,
and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.
•Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed
by qualified people, to prevent electrical shock and personal injury.
The information contained in this document is subject to change without notice.
NOTICE
The 375 Field Communicator must be upgraded to System Software 2.0 with Graphic License for operation with Xi Electronics. The
AMS software must be upgraded to AMS 8.0 or above.
Contact Emerson's Global Service Center (GSC) at 1-800-833-8314 to upgrade the 375 Field Communicator software to System
Software 2.0 with Graphic License.
Definitions
The following definitions apply to WARNINGS, CAUTIONS, and NOTICES found throughout
this publication.
WARNING!
Highlights an operation or maintenance procedure, condition, statement, etc. that if not strictly observed, could result in injury,
death, or long-term health hazards of personnel.
CAUTION!
Highlights an operation or maintenance procedure, practice, condition, statement, etc. that if not strictly observed, could result in
damage to or destruction of equipment or loss of effectiveness.
NOTICE
Highlights an essential operating procedure, condition, or statement.
Symbols
:
Earth (ground) terminal
:
Protective conduit or terminal
:
Risk of electrical shock

:
Warning: Refer to Instruction Manual
NOTICE
The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number
and is not related to the illustration in any technical manner.
Technical Support Hotline
For assistance with technical problems, please call the Customer Support Center (CSC).
The CSC is staffed 24 hours a day, 7 days a week.
Phone: [phone]
In addition to the CSC, you may also contact Field Watch. Field Watch coordinates Emerson's field service throughout the U.S. and
abroad.
Phone: [phone]-RSMT (1-800-654-7768)
Emerson may also be reached via the Internet through email and the World Wide Web:
Email: [email protected]
World Wide Web: www.Emerson.com/RosemountGasAnalysis
Warranty
RosemountTM warrants that the equipment manufactured and sold by it will, upon
shipment, be free of defects in workmanship or material. Should any failure to conform to
this warranty become apparent during a period of one year after the date of shipment,
Rosemount shall, upon prompt written notice from the purchaser, correct such
nonconformity by repair or replacement, F.O.B. factory of the defective part or parts.
Correction in the manner provided above shall constitute a fulfillment of all liabilities of
Rosemount with respect to the quality of the equipment.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN, ORAL, OR
IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE).
The remedy(ies) provided above shall be purchase'rs sole remedy(ies) for any failure of Rosemount to comply with the warranty
provisions, whether claims by the purchaser are based in contract or in tort (including negligence).
Rosemount does not warrant equipment against normal deterioration due to environment. Factors such as corrosive gases and
solid particulates can be detrimental and can create the need for repair or replacement as part of normal wear and tear during the
warranty period.
Equipment supplied by Rosemount but not manufactured by it will be subject to the same warranty as is extended to Rosemount by
the original manufacturer.
At the time of installation, it is important that the required services are supplied to the system and that the electronic controller is
set up at least to the point where it is controlling the sensor heater. This will ensure that, should there be a delay between
installation and full commissioning, the sensor being supplied with ac power and reference air will not be subjected to component
deterioration.

Contents
Chapter 1 Plan ............................................................................................................................... 1
1.1 Unpacking ................................................................................................................................... 1
1.2 System considerations .................................................................................................................3
1.3 Mount ..........................................................................................................................................3
1.4 Specifications .............................................................................................................................. 6
Chapter 2 Wire .............................................................................................................................. 9
2.1 Electrical installation ....................................................................................................................9
2.1.1 Optional flame safety interlock ................................................................................... 11
2.1.2 Wire the traditional architecture cable connections .................................................... 12
Chapter 3 Configure .....................................................................................................................14
3.1 Verify installation .......................................................................................................................14
3.1.1 Xi configuration .......................................................................................................... 14
3.2 Set test gas values ......................................................................................................................15
3.3 Setting test gas values using Field Communicator ..................................................................... 15
3.4 Alarm relay output configuration ...............................................................................................15
3.4.1 Configuring alarm relays with the Xi keypad/display ....................................................16
3.4.2 Configuring autocalibration with the Field Communicator ..........................................16
3.5 Autocalibration setup ................................................................................................................ 17
3.6 Configure analog output ............................................................................................................17
Chapter 4 Startup and operation .................................................................................................. 18
4.1 Startup ...................................................................................................................................... 18
4.1.1 Operation via Xi ...........................................................................................................18
4.1.2 Xi Controls .................................................................................................................. 19
4.1.3 Password protection ................................................................................................... 22
4.2 Operation via HART/AMS ........................................................................................................... 23
4.2.1 Field communicator signal line connections ................................................................23
4.3 Offline and online operations .....................................................................................................24
Appendices and reference
Appendix A Safety instructions for the wiring and installation of this apparatus ..............................25
Appendix B ..................................................................................................................................... 27
Contents
Quick Start Guide i

Contents
ii Rosemount Xi

1 Plan
1.1 Unpacking
1. Inspect the shipping container. If it is damaged, contact the shipper immediately for
instructions. Save the box.
2. If there is no apparent damage, remove the transmitter.
3. Ensure that all items shown on the packing list are present. If items are missing,
notify Rosemount immediately.
See Figure 1-1.
Plan
Quick Start Guide 1

Typical system packageFigure 1-1:
A. Quick Start Guide
B. Weld plate
C. Traditional architecture cable
D. O2 probe
E. Reference air set (not used if SPS 4001B or IMPS 4000 is used)
F. HART® 375/475 Field Communicator package (optional)
G. Optional SPS 4001B or IMPS 4000 Autocalibration Sequencer
H. Xi Advanced Electronics
4. Save the shipping container and packaging.
They can be reused to return the transmitter to the factory in case of damage.
Plan
2Rosemount Xi

1.2 System considerations
A typical system installation for an Xi or O2 probe is shown in Figure 1-2.
Typical system installationFigure 1-2:
A. Gases
B. Duct
C. Adapter plate and flange
D. Instrument air supply (reference air)
E. Pressure regulator
F. Flowmeter
G. Calibration gas
H. Line voltage
I. 4 to 20 mA signal
J. Rosemount 6888Xi Advanced Electronics (optional)
K. Stack
1.3 Mount
The Xi Advanced Electronics is available in a panel mounting, wall mounting, or pipe
mounting configuration.
Refer to Figure 1-3 or Figure 1-4 for the panel, wall, or pipe mounting details.
Plan
Quick Start Guide 3

Procedure
1. Ensure all components are available to install the Xi.
2. Select a mounting location near or removed from the O2 probe.
Consider the temperature limitations of the Xi (see Section 1.4) when selecting the
mounting location.
3. Mount the Xi at a height convenient for viewing and operating the interface.
Approximately 5 ft (1.5 m) is recommended.
4. The keypad window on the Xi may have interior and exterior protective membranes.
Remove the protective membranes prior to use of the Xi enclosure.
NOTICE
Failure to remove the protective membranes may cause the display to appear distorted.
The membrane may be difficult or impossible to remove after extended use at elevated
temperatures.
Plan
4Rosemount Xi