Emerson TopWorx 4310 User manual

www.topworx.com
TopWorxr4310 Wireless Position Monitor
Contents
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . .
Description 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminology 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FCC Compliance 4. . . . . . . . . . . . . . . . . . . . . . . .
Educational Services 4. . . . . . . . . . . . . . . . . . . . . .
Network Setup 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Field Communicator 5. . . . . . . . . . . . .
Using AMSrWireless Configurator
or AMS Device Manager 5. . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve / Actuator Mounting 6. . . . . . . . . . . . . . . . .
Sliding−Stem (Linear)
Actuators (e.g. Fisherr667) 7. . . . . . . . . . . . .
Guidelines for Mounting on Quarter−Turn
(Rotary−Shaft) Actuators 7. . . . . . . . . . . . . . . .
Communication Connections 9. . . . . . . . . . . . . . . .
Wireless Communication 9. . . . . . . . . . . . . . . . . . .
Basic Setup
Local User Interface 10. . . . . . . . . . . . . . . . . . . . .
Language Selection 11. . . . . . . . . . . . . . . . . . . . .
Quick Position 11. . . . . . . . . . . . . . . . . . . . . . . . .
Status 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Network 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Communicator 13. . . . . . . . . . . . . . . . . . . . .
Overview 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configure 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Tools 16. . . . . . . . . . . . . . . . . . . . . . . . . .
Accessing Features 18. . . . . . . . . . . . . . . . . . . . . . .
Principle of Operation 19. . . . . . . . . . . . . . . . . . . . .
Maintenance 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Instrument 21. . . . . . . . . . . . . . . . .
Instrument Removal 21. . . . . . . . . . . . . . . . . . . .
Replacing the Magnetic
Feedback Assembly 21. . . . . . . . . . . . . . . . . . .
Replacing the Power Module 21. . . . . . . . . . . . . .
Removal 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replaceable Parts 23. . . . . . . . . . . . . . . . . . . . . . .
W9633
Figure 1. TopWorx 4310 Position Monitor
Introduction
Scope of Manual
This instruction manual includes specifications,
installation, initial setup, configuration, operation,
troubleshooting, and maintenance information for the
TopWorx 4310 wireless position monitor.
This manual describes using the local interface to
setup and calibrate the instrument.
Do not install, operate, or maintain a 4310 wireless
position monitor without being fully trained and
qualified in valve, actuator, and accessory
installation, operation, and maintenance. To avoid
personal injury or property damage, it is important to
carefully read, understand, and follow all of the
contents of this manual, including all safety cautions
and warnings. If you have any questions about these
instructions, contact your Emerson Process
Management sales office before proceeding.
Instruction Manual
D103391X012
October 2009 4310 Wireless Position Monitor

4310 Wireless Position Monitor Instruction Manual
October 2009
2
Table 1. Specifications
Available Mountings
JQuarter−turn rotary−shaft, Jsliding−stem or
Jlinear applications
Can also be mounted on other actuators that
comply with IEC 60534−6−1, IEC 60534−6−2,
VDI/VDE 3845 and NAMUR mounting standards.
Input Measurement
Stem Travel
Minimum: 12.5 mm (0.49 inch)
Maximum: 102 mm (4 inches)
Shaft Rotation
Minimum: 45_
Maximum: 90_
Measurement Output
Discrete: on/off switches (2)
Local User Interface
Liquid Crystal Display (LCD)
Two pushbuttons for navigation, setup, and
calibration
Input Communication Signal
WirelessHARTtcommunication
HART Variables
Variable Variable Name
Primary (PV) not used
Secondary (SV) Closed Trigger
Tertiary (TV) Open Trigger
Quaternary (QV) Internal Temperature
Variable #5 Power Module Voltage
Output Communication Signal
2.4 GHz, DSSS, WirelessHART
Maximum 10 dBm EIRP at 2.46 GHz,
10 mW EIRP at 2.46 GHz
Wireless Classifications
Class A digital device, complies with part 15 of the
FCC Rules
Contains FCC ID: LWZRM2510
Contains IC: 2731A−RM2510
Electromagnetic Compatibility
Meets EN 61326-1 (First Edition)
Immunity—Industrial locations per Table 2 of
the EN 61326-1 standard. Performance is
shown in table 2 below.
Emissions—Class A & B. Performance is
shown in table 3 below
ISM equipment rating: Group 1, Class A & B
Operating Temperature Limits(1,2)
−40 to 80_C (−40 to 176_F)
LCD may not be readable below −20_C (−4_F)
Temperature Sensitivity
0.05% change per degree C
Storage Temperature Limits(1,2)
Upper limit not to exceed 100_C (212_F)
Humidity Limits
10−95% RH
Electrical Housing
IP66; third party approval pending(3)
IEC 61010 Compliance
Meets Pollution Degree 2
Adjustments
Zero and Maximum Span through local interface.
Weight
0.5 Kg (1.1 lbs)
Power Module(2)
Standard
Lithium, non−rechargeable
−continued−

4310 Wireless Position Monitor
Instruction Manual
October 2009
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Table 1. Specifications (continued)
Power Module Limits
Standard —5 years @ 1 minute update rate with
3 additional devices communicating through it
Extended−Life —6 years @ 4 second rate with 3
additional devices communicating through it
Shelf life —15 years (radio off)
Update Rates
For position feedback, temperature, and power
module voltage—selectable from 4 seconds to 1
hour, 4s, 8s, 16s, 32s, 1 to 60 minutes
Factory default is 1 minute
Construction Material
Housing: Engineered resin
1. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.
2. Due to the combustible nature of the lithium content, the power module has special installation, operation, storage, and/or shipping requirements. Observe all warnings included with the
power module before installing, operating, storing, or shipping. Contact your Emerson Process Management sales office if additional information is needed.
3. Contact your Emerson Process Management sales office for information on pending third party approvals.
Table 2. EMC Summary Results—Immunity
PORT PHENOMENON BASIC
STANDARD TEST LEVEL PERFORMANCE CRITERIA(1)
Enclosure
Electrostatic discharge (ESD) IEC 61000-4-2 6 kV contact
8 kV air B
Radiated EM field IEC 61000-4-3 80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 10V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 3V/m with 1 kHz AM at 80% A
Rated power frequency
magnetic field IEC 61000-4-8 30 A/m at 50 Hz & 60 Hz 100 A/m @ 50 Hz A
Performance criteria: +/−2% of effect
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
Table 3. EMC Summary Results—Emissions
PORT FREQUENCY
RANGE (MHz) BASIC STANDARD EMISSIONS LEVEL GIVEN RATING
Enclosure
30 to 230
EN 55011
Group 1 Class A: 40 dB (uV/m) measured at 10 m distance
Group 1 Class B: 30 dB (uV/m) measured at 10 m distance Class A & B
230 to 1000 Group 1 Class A: 47 dB (uV/m) measured at 10 m distance
Group 1 Class B: 37 dB (uV/m) measured at 10 m distance Class A & B
1000 to 3000 Group 1 Class B
50 dB (uV/m) measured at 3 m distance, peak limit not to exceed 70 dB (uV/m) Class A &B
3000 to 6000 Group 1 Class B
54 dB (uV/m) measured at 3 m distance, peak limit not to exceed 74 db (uV/m) Class A & B
NOTES:
The 4310 is considered as a Group 1 device.
Industrial, Scientific, and Medial (ISM) radio frequency (RF) equipment is rated according to its Group and Class as follows;
Group I −Equipment in which there is intentionally generated and/or used conductively coupled radio−frequency energy which is necessary for the internal functioning of the equipment
itself.
Group II −Equipment in which radio−frequency energy is intentionally generated and/or used in the form of electromagnetic radiation for the treatment of material, and EDM and arc
welding equipment.
Class A −Equipment suitable for use in industrial and commercial environments
Class B −Equipment suitable for use in domestic environments

4310 Wireless Position Monitor Instruction Manual
October 2009
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Description
The 4310 wireless position monitor is a
non−contacting wireless position switch. It is a
rugged measurement device that provides a wireless
on/off feedback signal to indicate equipment
position. The 4310 can be used to monitor the on/off
status of equipment such as valves, sliding−stem
regulators, displacement and float level sensors, and
relief valves. It is designed to be simple to use,
compact, and easily mounted.
The wireless position monitor periodically reads the
on/off position of a measured device and transmits
that data over the wireless network. The transmitted
data includes two limit switch status indications,
internal device temperature, and power module
voltage. It also checks for configuration and service
instructions from host systems such as distributed
control systems (DCS), asset management systems
(AMS), and supervisory control and data acquisition
(SCADA) systems.
Terminology
Local Interface—All 4310 wireless position monitors
come standard with a Liquid Crystal Display (LCD)
and two (2) pushbuttons. The local interface
provides the capability to setup and calibrate the
monitor.
Feedback Assembly—This is the feedback
component that is mounted directly to the valve
stem. It supplies a magnetic field that is sensed by
the wireless position monitor.
Specifications
Specifications for the 4310 wireless position monitor
are shown in table 1.
FCC Compliance
This equipment has been tested and found to
comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
against harmful interference when the equipment is
operated in a commercial environment. This
equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area is
likely to cause harmful interference in which case the
user will be required to correct the interference at his
own expense.
This product is an FCC approved device. Changes
or modifications to the 4310 wireless position
monitor that are not expressly approved by the party
responsible for compliance may void your authority
to operate the device.
WARNING
This product is intended for a specific
temperature range and other
application specifications. Failure to
adhere to these specification could
result in the malfunction of the
product, property damage, or personal
injury.
Educational Services
For information on available courses for the 4310
wireless position monitor, as well as a variety of
other products, contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158−2823
Phone: 800−338−8158 or
Phone: 641−754−3771
FAX: 641−754−3431
e−mail: [email protected]
Network Setup
The 4310 should have wireless network parameters
configured prior to becoming part of a wireless
network. All WirelessHART devices within a network
have two network parameters that are the same; the
Network ID and the Join Key.
The 4310 is shipped with a pre−configured Network
ID of 1229 and a Join Key which is set to all zeros.
Prior to being installed these should be set to match
the other devices on the network. These
configuration changes can be made using a 475 or
375 Field Communicator, AMS Wireless
Configurator, or AMS Device Manager 10.0 and
above.

4310 Wireless Position Monitor
Instruction Manual
October 2009
5
OVERVIEW JOIN DEVICE
TO NETWORK
Figure 2. Join Device to Network
Using the Field Communicator
1. Verify the Field Communicator has the 4310
device description (DD) loaded.
2. Obtain the Network ID and Join Key from the
1420 gateway via web interface. Go to Setup, then
select Network. The Network ID will be shown. Click
“Yes” to see the Join Key.
3. Open the cover of the 4310 and attach the Field
Communicator leads to the 4310 HARTRterminals
(see figure 22).
4. Select Online, Overview, Shortcuts, then Join
Device to Network to enter the network parameter
settings (see figure 15 for the Overview menu tree).
5. Remove the leads from the 4310 and close the
cover.
6. Install the 4310 on monitored equipment and/or
verify the 1420 gateway.
Using AMS Wireless Configurator or
AMS Device Manager (Using a HART
Modem)
1. Verify that AMS has the 4310 DD loaded.
2. Obtain the Network ID and Join Key from the
1420 gateway via web interface. Go to Setup, then
select Network. The Network ID will be shown. Click
“Yes” to see the Join Key.
3. Open the cover of the 4310 and attach the HART
modem leads to the HART terminals (see figure 22).
4. In AMS select the device that is connected to the
HART modem. Select Online, Overview, then Join
Device to Network (see figure 2).
5. Remove the leads from the 4310 and close the
cover.
6. Install the 4310 on monitored equipment and/or
verify the 1420 gateway.
Installation
WARNING
Before mounting the 4310 wireless
position monitor:
DAlways wear protective clothing,
gloves, and eyewear when performing
any installation procedures to avoid
personal injury or property damage.
DCheck with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
WARNING
Due to the combustible nature of the
lithium content, the power module has
special installation, operation, storage,
and/or shipping requirements.
Observe all warnings included with the
power module before installing,
operating, storing, or shipping the
4310 position monitor. Failure to do so
may result in personal injury or
property damage from fire or
explosion.
CAUTION
When installing components, proper
means of electrostatic discharge
protection is required. Failure to use a
grounding strap, or other means of
electrostatic discharge protection can
result in damage to the electronics.

4310 Wireless Position Monitor Instruction Manual
October 2009
6
VALID TRAVEL
RANGE
25 mm (1 INCH)
SHOWN
MAGNET
ASSEMBLY
(ATTACHED T
O
VALVE STEM)
W9635
Figure 3. Travel Range
Valve / Actuator Mounting
If ordered as a part of a control valve assembly, the
factory will mount the wireless position monitor on
the actuator and calibrate the instrument. If you
purchased the wireless position monitor separately,
you will need a mounting kit to mount the wireless
position monitor on the actuator. The following
procedures are general guidelines you should
consider when mounting the wireless position
monitor. See the instructions that come with the
mounting kit for detailed information on mounting the
wireless position monitor to a specific actuator
model.
The feedback system for the 4310 wireless position
monitor utilizes a magnetic field for true
linkage−less, non−contacting position measurement.
In order to prevent inadvertent stem movement while
the instrument is in operation magnetic tools (such
as a magnetic−tipped screwdriver) should not be
used.
CAUTION
The magnet material has been
specifically chosen to provide a
long−term stable magnetic field.
However, as with any magnet, care
must be taken when handling the
magnet assembly. Another high
powered magnet placed in close
proximity (less than 25 mm) can cause
2−OR 4−INCH ARRAY
NOTE: VALID TRAVEL RANGE
INDICATED BY WHITE ARROWS
ROTARY 1−INCH ARRAY
Figure 4. Magnet Assemblies
permanent damage. Potential sources
of damaging equipment include, but
are not limited to: transformers, DC
motors, stacking magnet arrays, and
magnetic tipped screwdrivers.
Note
As a general rule, do not use less than
50% of the magnet array for full travel
measurement. Performance will
decrease gradually as the array is
increasingly subranged.
The linear magnet arrays have a valid
travel range indicated by arrows
molded into the piece. This means that
the Hall sensor (on the back of the
4310 housing) has to remain within
this range throughout the entire valve
travel. See figure 3.
The linear magnet arrays are
symmetrical. Either end may be up.
There are a variety of mounting brackets and kits
that are used to mount the 4310 to different
actuators. However, despite subtle differences in
fasteners, brackets, and connecting linkages, the
procedures for mounting can be categorized as
follows:
DLinear or sliding−stem actuators with up to
4 inch travel
DRotary−shaft actuators with travel up to 90
degrees.
See figure 4 for the different travel feedback magnet
assemblies.

4310 Wireless Position Monitor
Instruction Manual
October 2009
7
GE42127 Rev A
MOUNTING INSERT FACES
mm
(INCH)
FEEDBACK
ARRAY BOLT
BASE
OF HOUSING
MOUNTING
INSERT
FACES
0.22 $0.03
5.7 $0.8
Figure 5. Mounting—Sliding−Stem Magnet Array
Sliding−Stem (Linear) Actuators (e.g.
Fisher 667)
1. Attach the mounting bracket to the actuator.
2. Loosely attach the feedback pieces and magnet
assembly to the valve stem connector. Do not
tighten the fasteners because fine adjustment is
required.
CAUTION
Do not install a magnet array that is
shorter than the physical travel of the
actuator. Loss of control will result
from the magnet array moving outside
the range of the index mark in the
feedback slot of the 4310 housing.
3. Center the feedback array inside the retaining
slot 5.7 mm (0.22 inch) away from the bottom base
of the housing, as measured from the center of the
feedback array bolt holes to the base of the housing
(see figure 5).
4. Align the magnet array as shown in figure 5.
5. Tighten the fasteners.
6. Mount the wireless positioner monitor to the
mounting bracket, using the mounting bolts. Any of
the mounting holes may be used for linear actuators.
See figure 6.
MOUNTING HOLES FOR
ROTARY NAMUR, M6
OPTIONAL
MOUNTING HOLES
NOTE: ANY OF THE MOUNTING HOLES MAY
BE USED FOR LINEAR ACTUATORS
W9636
Figure 6. Housing and Mounting for Linear and Quarter−Turn
Actuators
7. Once the instrument is mounted perform the local
interface calibration procedure, as described on
page 12. Verify the feedback array position through
the entire range before putting into service.
Guidelines for Mounting on
Quarter−Turn (Rotary−Shaft) Actuators
The 4310 wireless position monitor can be mounted
to any quarter−turn (rotary−shaft) actuator, as well
as those that comply with the NAMUR guidelines. A
mounting bracket and associated hardware are
required. Refer to figure 7.
Before mounting, verify the rotary motion is 45 to 90
degrees of rotation.
1. Attach the magnet assembly to the actuator shaft,
as shown in figure 8. Position the magnet assembly
19.5 mm (0.77 inch) away from the bottom base of
the housing as measured from the base of the
feedback array to the base of the housing.
At mid−travel, the flats on the magnet assembly
must be parallel to the channel on the back of the
4310 housing, as shown in figure 9.
2. Install the mounting bracket on the actuator.

4310 Wireless Position Monitor Instruction Manual
October 2009
8
W9637
ROTARY
MOUNTING
BRACKET
Figure 7. For Rotary−Shaft Actuators (Typical Mounting
Bracket)
GE42123 Rev A
MOUNTING INSERT FACES
mm
(INCH)
MAGNET
ASSEMBLY
BASE
OF HOUSING
MOUNTING
INSERT
FACES
0.77 $0.03
19.5 $0.8
Figure 8. Mounting—Rotary Magnet Array
ORIENTATION
AT ONE TRAVEL
EXTREME
ORIENTATION
AT MID−TRAVEL
(FLATS PARALLEL
TO 4310 HOUSING
CHANNEL)
ORIENTATION
AT THE OTHER
TRAVEL EXTREME
W8836−1A
W8836−1B
Figure 9. Feedback Assembly Orientation
3. Attach the wireless position monitor to the
mounting bracket using the 4 mounting bolts, as
shown in figure 7.
4. Check for clearance between the magnet
assembly and the positioner feedback slot.
5. Once the instrument is mounted perform the local
interface calibration procedure, as described on
page 12. Verify the feedback array is centered
throughout the entire rotating range.

4310 Wireless Position Monitor
Instruction Manual
October 2009
9
UPDATE RATE AND NETWORK SIZE
UPDATE RATE (SECONDS)
DEVICES IN NETWORK
60 30 84
100
75
50
0
25
Figure 10. Update Rate and Network Size
NOTE: FOUR CHILDREN ARE ASSUMED WITH THE SAME UPDATE
RATE AND A CONSTANT TEMPERATURE OF 25_C (77_F).
POWER MODULE LIFE VERSUS UPDATE RATE
UPDATED RATE (SECONDS)
POWER MODULE LIFE (YEARS)
2
4
0
6
8
10
12
14
60 50 40 30 20 10 0
EXTENDED
STANDARD
Figure 11. Power Module Life Versus Update Rate
Communication Connections
A HART communicating device, such as a 475 or
375 Field Communicator, interfaces with the 4310
wireless position monitor. Convenient termination
points are located inside the front cover, as shown in
figure 22. The connection pins are not polarity
sensitive. The instrument must be powered before
digital communication will commence.
Wireless Communications
Devices in a WirelessHART network are time
synchronized and send their data to the gateway at
selectable update rates. The update rates of the
device have an effect on the number that the
NUMBER OF CHILDREN
IMPACT ON ON POWER MODULE LIFE
NUMBER OF CHILDREN
POWER MODULE LIFE (YEARS)
86520
14
NOTE: 60 SECOND UPDATE RATE, CONSTANT
TEMPERATURE OF 25_C (77_F).
16
12
10
8
6
4
2
07431
EXTENDED
STANDARD
Figure 12. Number of Children and Power Module Life
2
60
80 40 0
20 −20 −40
POWER MODULE LIFE (YEARS)
TEMPERATURE EFFECT ON POWER MODULE LIFE
TEMPERATURE (_C)
NOTE: FOUR CHILDREN ARE ASSUMED WITH
60 SECOND UPDATE RATE, CONSTANT.
4
0
6
8
10
12
14
EXTENDED
STANDARD
Figure 13. Temperature Effect on Power Module Life
gateway can service. For example, if each device
sent an update once per minute the gateway could
support 100 devices. Figure 10 shows the
correlation between the number of devices that can
be supported versus update rates.
Battery powered devices conserve energy by only
sensing and transmitting data at the selectable
update rate. The faster the update rate the the lower
the life span of a power module. Figures 11, 12, and
13 show the correlation between power module life
and update rate, the number of children, and
temperature, respectively.

4310 Wireless Position Monitor Instruction Manual
October 2009
10
SLEEP
LOGOSTATUS LANGUAGE
QUICK POSITION
Power Network
Voltage
Life
Network ID
Join Status
Tag
Position
Calibrate Setup
Open or
Closed First
Set open
Set closed
Apply
Result
Handheld
Find Device
Exit
left
left left left left
left
right
right
right
right right
right
right
right
right squawk both
right
RIGHT
LEFT
W9639
Figure 14. Local Interface Flow Chart
Basic Setup
Using the Local User Interface
CAUTION
When accessing the pushbuttons or
terminals proper means of
electrostatic discharge protection is
required. Failure to provide
appropriate protection can cause the
device to malfunction.
The primary function of the local user interface is for
calibration. However, information for checking the
status of the device, as well as the connected
equipment or valve, is also available through the
local user interface.
Note
The valve must move from open to
closed, or vice versa, in order for the
wireless position monitor to be
calibrated. Attempting to calibrate the
device without moving the valve will
result in the action being discarded.
The operation of the device will be
unchanged.