Emerson Rosemount 8600D Series User manual

Quick Start Guide
00825-0100-4860, Rev EB
April 2018
Rosemount® 8600 Series Vortex
Flowmeter

1 About this guide
This guide provides basic guidelines for the Rosemount™ 8600D Series
Vortex Flowmeter. It does not provide instructions for detailed configuration,
diagnostics, maintenance, service, troubleshooting, Explosion-proof,
Flameproof, or Intrinsically Safe (I.S.) installations. Refer to the reference
manual for more instruction. The manuals and this quick start guide are also
available electronically on EmersonProcess.com/Rosemount.
WARNING!
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in
accordance with the appropriate local, national, and international standards,
codes, and practices. Review the approvals section of thereference manual
for any restrictions associated with a safe installation.
•Before connecting a handheld communicator in an explosive
atmosphere, make sure the instruments in the loop are installed in
accordance with intrinsically safe or non-incendive field wiring practices.
•Verify the operating atmosphere of the flowmeter is consistent with the
appropriate product certifications.
•In an Explosion-proof/Flameproof installation, do not remove the
flowmeter covers when power is applied to the unit. Electrical shock can
result in death or serious injury.
WARNING!
Electrical shock can result in death or serious injury.
•Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
1.1 Return policy
Emerson procedures must be followed when returning equipment. These
procedures ensure legal compliance with government transportation
agencies and help provide a safe working environment for Emerson
employees. Failure to follow Emerson procedures will result in your
equipment being refused delivery.
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2Rosemount 8600 Series Vortex Flowmeter

1.2 Emerson Flow customer service
Email:
•Worldwide: [email protected]
•Asia-Pacific: [email protected]
Telephone:
North and South America Europe and Middle East Asia Pacific
United States 800 522 6277 U.K. 0870 240 1978 Australia 800 158 727
Canada +1 303 527
5200
The Nether-
lands
[phone]
666
New Zealand 099 128 804
Mexico [phone]
111
France 0800 917 901 India 800 440 1468
Argentina [phone]
7000
Germany 0800 182 5347 Pakistan 888 550 2682
Brazil [phone]
8000
Italy 8008 77334 China [phone]
9000
Venezuela [phone]
3446
Central & East-
ern
[phone]
111
Japan +81 3 5769
6803
Russia/CIS +7 495 981
9811
South Korea +82 2 3438
4600
Egypt 0800 000 0015 Singapore [phone]
Oman 800 70101 Thailand 001 800 441
6426
Qatar 431 0044 Malaysia 800 814 008
Kuwait 663 299 01
South Africa 800 991 390
Saudi Arabia 800 844 9564
UAE 800 0444 0684
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2 Installation
2.1 Mount the flowmeter
Design process piping so the meter body will remain full, with no entrapped
air. The vortex flowmeter can be installed in any orientation without affecting
accuracy. However, the following are guidelines for certain installations.
2.1.1 Vertical mounting
If the vortex flowmeter will be installed in a vertical orientation:
•Install upward or downward flow for gas or steam.
•Install upward flow for liquids.
Vertical installationFigure 2-1:
BA
A. Gas flow
B. Liquid or gas flow
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2.1.2 Horizontal mounting
Horizontal installationFigure 2-2:
B
A
A. Preferred installation—meter body installed with electronics to side of pipe
B. Acceptable installation—meter body installed with electronics above pipe
For steam and fluids with small solids content, it is recommended to have the
flowmeter installed with the electronics to the side of the pipe. This will
minimize potential measurement errors by allowing the condensate or solids
to flow under the shedder bar without interrupting the vortex shedding.
2.1.3 High temperature mounting
The maximum temperature for integral electronics is dependent on the
ambient temperature where the flowmeter is installed. The electronics must
not exceed 185 °F (85 °C).
Figure 2-3 shows combinations of ambient and process temperatures needed
to maintain a housing temperature of less than 185 °F (85 °C).
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Ambient/Process temperature limitsFigure 2-3:
B
A
C
A. Ambient temperature °F (°C)
B. Process temperature °F (°C)
C. 185 °F (85 °C) Housing temperature limit.
Note
The indicated limits are for horizontal pipe and vertical meter position, with meter
and pipe insulated with 3 in. (77 mm) of ceramic fiber insulation.
The following orientations are recommended for applications with high
process temperatures.
•Install with electronics head beside or below process pipe.
•Insulation around pipe may be necessary to maintain ambient
temperature below 185 °F (85 °C).
Note
Insulate pipe and meter body only. Do not insulate support tube bracket or
transmitter so heat can be dissipated.
2.1.4 Steam installations
Avoid installation shown in Figure 2-4. Such conditions may cause a water-
hammer condition at start-up due to trapped condensation.
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Improper installationFigure 2-4:
2.1.5 Upstream/downstream requirements
The flowmeter may be installed with a minimum of ten straight pipe
diameters (D) upstream and five straight pipe diameters (D) downstream by
following the K-factor corrections as described in the 8800 Installation Effects
Technical Data Sheet (00816-0100-3250). No K-factor correction is required
if 35 straight pipe diameters upstream (35D) and 10 straight pipe diameters
downstream (10D) are present.
2.1.6 External pressure/temperature transmitters
When using pressure and temperature transmitters in conjunction with the
flowmeter for compensated mass flows, install the transmitters downstream
of the flowmeter as shown in Figure 2-5.
Upstream/Downstream pipingFigure 2-5:
AC
B
D
A. Pressure transmitter
B. Four straight pipe diameters downstream
C. Temperature transmitter
D. Six straight pipe diameters downstream
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2.1.7 Flanged style installation
Flanged style installationFigure 2-6:
C
A
B
A. Installation bolts and nuts (supplied by customer)
B. Gaskets (supplied by customer)
C. Flow direction
Note
The required bolt load for sealing the gasket joint is affected by several factors,
including operating pressure, gasket material, width, and condition. A number of
factors also affect the actual bolt load resulting from a measured torque,
including condition of bolt threads, friction between the nut head and the flange,
and parallelism of the flanges. Due to these application-dependent factors, the
required torque for each application may be different. Follow the guidelines
outlined in ASME PCC-1 for proper bolt tightening. Make sure the flowmeter is
centered between flanges of the same nominal size as the flowmeter.
2.2 Install remote electronics
If you order one of the remote electronics options (options R10, R20, R30, or
RXX), the flowmeter assembly ships in two parts:
1. The meter body with an adapter installed in the support tube and an
interconnecting coaxial cable attached to it.
2. The electronics housing installed on a mounting bracket.
Refer to Figure 2-7 and these steps to connect the loose end of the coaxial
cable to the electronics housing.
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Remote electronics installationFigure 2-7:
K
L
M
N
O
P
J
I
B
H
CD
F
E
G
A
A. Meter body
B. Support tube
C. Sensor cable nut
D. Nut
E. Washer
F. Union
G. Meter adapter
H. Coaxial cable
I. 1/2 in. NPT conduit atapter or cable gland (supplied by customer)
J. Electronics housing
K. Ground connection
L. Housing base screw
M. Housing adapter
N. Housing adapter screws
O. 1/2 in. NPT conduit adapter or cable gland (supplied by customer)
P. Coaxial cable nut
Prerequisites
1. Mount the meter body in the process flow line as described in Section 2.1.
2. Mount the bracket and electronics housing in the desired location. The
housing can be repositioned on the bracket to facilitate field wiring and
conduit routing.
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Procedure
1. If you plan to run the coaxial cable in conduit, carefully cut the conduit to
the desired length to provide for proper assembly at the housing. A
junction box may be placed in the conduit run to provide a space for extra
coaxial cable length.
CAUTION!
The coaxial remote cable cannot be field terminated or cut to length. Coil
any extra coaxial cable with no less than a 2-in. (51 mm) radius.
2. Slide the conduit adapter or cable gland over the loose end of the coaxial
cable and fasten it to the adapter on the meter body support tube.
3. If using conduit, route the coaxial cable through the conduit.
4. Place a conduit adapter or cable gland over the end of the coaxial cable.
5. Remove the housing adapter from the electronics housing.
6. Slide the housing adapter over the coaxial cable.
7. Remove one of the four housing base screws.
8. Attach and securely tighten the coaxial cable nut to the connection on
the electronics housing.
9. Attach the coaxial cable ground wire to the housing via the housing base
ground screw.
10. Align the housing adapter with the housing and attach with two screws.
11. Tighten the conduit adapter or cable gland to the housing adapter.
CAUTION!
To prevent moisture from entering the coaxial cable connections, install
the interconnecting coaxial cable in a single dedicated conduit run or use
sealed cable glands at both ends of the cable.
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3 Consider housing rotation
The entire electronics housing may be rotated in 90° increments for easy
viewing. Use the following steps to change the housing orientation,
1. Loosen the four housing rotation set screws at the base of the electronics
housing with a 5/32” hex wrench by turning the screws clockwise
(inward) until they clear the support tube.
2. Slowly pull the electronics housing out of the support tube.
CAUTION!
Do not pull the housing more than 1.5 in. (40 mm) from the top of the
support tube until the sensor cable is disconnected. Damage to the
sensor may occur if this sensor cable is stressed.
3. Unscrew the sensor cable from the housing with a 5/16” open end
wrench.
4. Rotate the housing to the desired orientation.
5. Hold it in this orientation while you screw the sensor cable onto the base
of the housing.
CAUTION!
Do not rotate the housing while the sensor cable is attached to the base
of the housing. This will stress the cable and may damage the sensor.
6. Place the electronics housing into the top of the support tube.
7. Use a hex wrench to turn the four housing rotation screws counter-
clockwise (outward) to engage the support tube.
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4 Set jumpers
Adjust jumpers to desired settings.
4.1 HART jumpers
If alarm and security jumpers are not installed, the flowmeter will operate
normally with the default alarm condition alarm high and the security off.
HART jumpers and LCD displayFigure 4-1:
ALARM
HI LO
ON OFF
SECURITY
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5 Connect wiring and power up
5.1 Power supply
The dc power supply should provide power with less than two percent ripple.
The total resistance load is the sum of the resistance of the signal leads and
the load resistance of the controller, indicator, and related pieces. Note that
the resistance of intrinsic safety barriers, if used, must be included.
Load limitationFigure 5-1:
C
A
B
B
D
1500
1250
1000
750
500
250
010.8 16.8 22.8 28.8 34.8 42
A. Rloop in ohms
B. Power supply voltage
Maximum Loop Resistance = 41.7 (Power Supply Voltage - 10.8) The Field
Communicator requires a minimum loop resistance of 250 ohms.
5.2 Conduit installation
Prevent condensation in any conduit from flowing into the housing by
mounting the flowmeter at a high point in the conduit run. If the flowmeter is
mounted at a low point in the conduit run, the terminal compartment could
fill with fluid.
If the conduit originates above the flowmeter, route conduit below the
flowmeter before entry. In some cases a drain seal may need to be installed.
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Proper conduit installationFigure 5-2:
C
B
D
A A
A. Conduit line
5.3 Wire the flowmeter
Use the following steps to wire the flowmeter:
1. Remove the housing cover on the side marked FIELD TERMINALS.
2. Connect the positive lead to the “+” terminal and the negative lead to the
“−” terminal as shown in Figure 5-3 for HART installations.
3. For HART installations utilizing the pulse output, connect the positive
lead to the “+” terminal of the pulse output and the negative lead to the
“−” terminal of the pulse output as shown in Figure 5-4. A separate 5 to 30
Vdc power supply is required for the pulse output. Maximum switching
current for the pulse output is 120 mA.
CAUTION!
Do not connect the powered signal wiring to the test terminals. Power
could damage the test diode in the test connection. Twisted pairs are
required to minimize noise pick up in the 4–20 mA signal and digital
communication signal. For high EMI/RFI environments, shielded signal
wire is required and preferred in all other installations. Use 24 AWG or
larger wire and do not exceed 5,000 feet (1,500 meters). For ambient
temperatures above 140 °F (60 °C) use wire rated to 176 °F (80 °C) or
higher.
Figure 5-3 and Figure 5-4 show wiring connections necessary to power a
transmitter and enable communications with a hand-held Field
Communicator.
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4–20 mA wiringFigure 5-3:
A
+
-
RL ≥ 250 Ω
A. Power supply
4–20 mA and pulse wiring with electronic totalizer/
counter
Figure 5-4:
+
-
RL ≥250 Ω
+
-
100 Ω ≤ RL ≤ 100 kΩ
AB
A. Power supply
B. Power supply with counter
4. Plug and seal unused conduit connections. Use pipe sealing tape or paste
on threads to ensure a moisture-tight seal. Housing conduit entries
marked with M20 will require M20 x 1.5 blanking plug thread. Unmarked
conduit entries will require a ½–14 NPT blanking plug thread.
Note
Straight threads require a minimum of three wraps of tape to obtain a
tight seal.
5. If applicable, install wiring with a drip loop. Arrange the drip loop so the
bottom is lower than the conduit connections and the flowmeter
housing.
Note
Installation of the transient protection terminal block does not provide
transient protection unless the transmitter case is properly grounded.
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5.4 Secure cover jam screw
For transmitter housings shipped with a cover jam screw, the screw should be
properly installed once the transmitter has been wired and powered up. The
cover jam screw is intended to disallow the removal of the transmitter cover
in flameproof environments without the use of tooling.
1. Verify the cover jam screw is completely threaded into the housing.
2. Install the transmitter housing cover and verify that the cover is tight
against the housing.
3. Using an M4 hex wrench, loosen the jam screw until it contacts the
transmitter cover.
4. Turn the jam screw an additional ½ turn counterclockwise to secure the
cover.
CAUTION!
Application of excessive torque may strip the threads.
5. Verify that the cover cannot be removed.
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6 Verify configuration
Before operating the flowmeter in an installation, you should review the
configuration data to ensure that it reflects the current application. In most
cases, all of these variables are pre-configured at the factory. Configuration
may be required if your flowmeter is not configured or if the configuration
variables need revision. Rosemount recommends the following variables are
reviewed before startup.
HART
•Tag
•Transmitter Mode
•Process Fluid
•Reference K-Factor
•Flange Type
•Mating Pipe ID
•PV Units
•PV Damping
•Process Temperature Damping
•Fixed Process Temperature
•Auto Adjust Filter
•LCD Display Configuration (For units with a display only)
•Density Ratio (For Standard or Normal flow units only)
•Process Density and Density Units (For mass flow units only)
•Variable Mapping
•Range Values
•Pulse Output Configuration (For units with a pulse output only)
Field Communicator fast key sequencesTable 6-1:
Function HART Fast Key Function HART Fast Key
Alarm Jumpers 1, 4, 2, 1, 3 Meter Body Number 1, 4, 1, 5
Analog Output 1, 4, 2, 1 Minimum Span 1, 3, 8, 3
Auto Adjust Filter 1, 4, 3, 1, 4 Num Req Preams 1, 4, 2, 3, 2
Base Time Unit 1, 1, 4, 1, 3, 2 Poll Address 1, 4, 2, 3, 1
Base Volume Unit 1, 1, 4, 1, 3, 1 Process Fluid Type 1, 3, 2, 2
Burst Mode 1, 4, 2, 3, 4 Process Variables 1, 1
Burst Option 1, 4, 2, 3, 5 Pulse Output 1, 4, 2, 2, 1
Burst Variable 1 1, 4, 2, 3, 6, 1 Pulse Output Test 1, 4, 2, 2, 2
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Field Communicator fast key sequences (continued)Table 6-1:
Function HART Fast Key Function HART Fast Key
Burst Variable 2 1, 4, 2, 3, 6, 2 PV Damping 1, 3, 9
Burst Variable 3 1, 4, 2, 3, 6, 3 PV Mapping 1, 3, 6, 1
Burst Variable 4 1, 4, 2, 3, 6, 4 PV Percent Range 1, 1, 2
Burst Xmtr Variables 1, 4, 2, 3, 6 QV Mapping 1, 3, 6, 4
Conversion Number 1, 1, 4, 1, 3, 4 Range Values 1, 3, 8
D/A Trim 1, 2, 5 Review 1, 5
Date 1, 4, 4, 5 Revision Numbers 1, 4, 4, 8
Descriptor 1, 4, 4, 3 Scaled D/A Trim 1, 2, 6
Density Ratio 1, 3, 2, 4, 1, 1 Self Test 1, 2, 1, 5
Device ID 1, 4, 4, 8, 6 Signal to Trigger Ratio 1, 4, 3, 2, 2
Electronics Temp 1, 1, 4, 7 STD/ Nor Flow Units 1, 1, 4, 1, 2
Electronics Temp
Units
1, 1, 4, 7, 2 Special Units 1, 1, 4, 1, 3
Filter Restore 1, 4, 3, 3 Status 1, 2, 1, 1
Final Assembly Num-
ber
1, 4, 4, 8, 5 SV Mapping 1, 3, 6, 2
Fixed Process Density 1, 3, 2, 4, 2 Tag 1, 3, 1
Fixed Process Tem-
perature
1, 3, 2, 3 Total 1, 1, 4, 4, 1
Flange Type 1, 3, 4 Totalizer Control 1, 1, 4, 4
Flow Simulation 1, 2, 4 Transmitter Mode 1, 3, 2, 1
Installation Effects 1, 4, 1, 6
K-Factor 1, 3, 3 TV Mapping 1, 3, 6, 3
Local Display 1, 4, 2, 4 Trigger Level 1, 4, 3, 2, 5
Loop Test 1, 2, 2 URV 1, 3, 8, 1
Low Flow Cutoff 1, 4, 3, 2, 3 User Defined Units 1, 1, 4, 1, 3, 3
Low Pass Filter 1, 4, 3, 2, 4 USL 1, 3, 8, 4
LRV 1, 3, 8, 2 Shedding Frequency 1, 1, 4, 6
LSL 1, 3, 8, 5 Variable Mapping 1, 3, 6
Manufacturer 1, 4, 4, 1 Velocity Flow 1, 1, 4, 3
Mass Flow 1, 1, 4, 2 Velocity Meas Base 1, 1, 4, 3, 3
Mass Flow Units 1, 1, 4, 2, 2 Volumetric Flow 1, 1, 4, 1
Mating Pipe ID (Inside
Diameter)
1, 3, 5 Wetted Material 1, 4, 1, 4
Message 1, 4, 4, 4 Write Protect 1, 4, 4, 6
Note
For detailed configuration information, refer to the product reference
manual.
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7 Product certifications
Flameproof enclosure Ex d protection type in accordance with IEC
60079-1, EN 60079-1
•Transmitters with Flameproof enclosure type protection shall only be
opened when power is removed.
•Closing of entries in the device must be carried out using the appropriate
Ex d cable gland or blanking plug. Unless otherwise marked on housing,
the standard conduit entry thread forms are 1/2–14 NPT.
Type n protection type in accordance with IEC 60079-15, EN60079-15
Closing of entries in the device must be carried out using the appropriate Ex e
or Ex n cable gland and metal blanking plug or any appropriate ATEX or IECEx
approved cable gland and blanking plug with IP66 rating certified by an EU
approved certification body.
7.1 European directive information
The CE Declaration of Conformity for all applicable European directives for
this product can be found on our website at www.emerson.com/rosemount. A
hard copy may be obtained by contacting our local sales office.
7.2 ATEX Directive
Emerson Process Management complies with the ATEX Directive.
7.3 European Pressure Equipment Directive (PED)
Rosemount 8600D Vortex Flowmeter line size 40 mm to 200 mm
•Certificate Number 4741-2014-CE-HOU-DNV
• 0575 or 0496
•Module H Conformity Assessment
•Mandatory CE-marking for flowmeters in accordance with Article 15 of
the PED can be found on the flowtube body.
•Flowmeter categories I – III use module H for conformity assessment
procedures.
Rosemount 8600D Vortex Flowmeter line size 25 mm
Sound Engineering
Practice (SEP)
Flowmeters that are SEP are outside the scope of
PED and cannot be marked for compliance with
PED.
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8 Hazardous location certifications
8.1 North American certifications
Canadian Standards Association (CSA)
E6 Explosion proof–Intrinsically Safe for Class I, Division 1, Groups B, C,
and D
Ex d[ia] IIC T6 Gb / Class I, Zone 1, AEx d[ia] IIC T6 Gb
Dust-ignition proof for Class II/III, Division 1, Groups E, F, and G
Temperature Code T6 (-50 °C ≤ Ta ≤ 70 °C)
Factory Sealed; Dual Seal;
Enclosure Type 4X, IP66
Install per drawing 08800-0112
I6 Intrinsically safe for use in Class I, II, III Division 1, Groups A, B, C, D, E, F,
and G
Ex ia IIC T4 Ga SECURITE INTRINSEQUE Class I, Zone 0, AEx ia IIC T4 Ga.
Non-incendive for Class I, Division 2, Groups A, B, C and D
Temperature Code T4 (-50 °C ≤ Ta ≤ 70 °C)
4-20 mA HART Dual Seal
Enclosure Type 4X, IP66
Install per drawing 08800-0112
Combined Canadian certifications (CSA)
K6 E6 and I6 combination
Special conditions for safe use (X):
1. When fitted with the 90V transient suppressors, the
equipment is not capable of passing the 500V insulation
test. This must be taken into account upon installation.
2. The enclosure may be made from aluminum alloy with a
protective polyurethane paint finish; however, care should
be taken to protect it from impact or abrasion when
located in Zone 0.
3. When the equipment is installed, particular precautions
must be taken to ensure, taking into account the effect of
process fluid temperature, that the ambient temperature
of the electrical housing of the equipment meets the
marked protection type temperature range.
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20 Rosemount 8600 Series Vortex Flowmeter