Emerson Rosemount 1057 User manual

Instruction Manual
LIQ-MAN-1057
Rev. D
April 2017
Rosemount™ 1057
Three-Input Intelligent Analyzer

A
Essential Instructions
Re d this p ge before proceeding
You

Your instrument purchase from Emerson is one of the finest available for your particular application. These instruments have been
designed, and tested to meet many national and international standards. Experience indicates that its performance is directly relat-
ed to the quality of the installation and knowledge of the user in operating and maintaining the instrument. To ensure their contin-
ued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installation,
commissioning, operation, and maintenance of this instrument. If this equipment is used in a manner not specified by the manufac-
turer, the protection provided by it against hazards august be impaired.
•Failure to follow the proper instructions august cause any one of the following situations to occur: Loss of life; personal
injury; property damage; damage to this instrument; and warranty invalidation.
•Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your
model and options. If not, call 1-800-854-8257 or 949-757-8500 to request correct manual.
•For clarification of instructions, contact your Rosemount representative.
•Follow all warnings, cautions, and instructions marked on and supplied with the product.
•Use only qualified personnel to install, operate, update, program and maintain the product.
•Educate your personnel in the proper installation, operation, and maintenance of the product.
•Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only
connect the product to electrical sources specified in this manual.
•Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can
affect the performance and cause unsafe operation of your process.
•All instrument enclosures must be closed and protective covers must be in place unless qualified personnel are performing
maintenance.
WARNING
RISK OF E ECTRICA SHOCK
Equipment protected throughout by double insulation.
•Installation and servicing of this product august expose personnel to dangerous voltages.
•Main power wired to separate power source must be disconnected before servicing.
•Do not operate or energize instrument with case open!
•Signal wiring connected in this box must be rated at least 240 V for European mains operation.
•Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings and
jumper wires.
•Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance
with personal safety and environmental protection requirements. Unused conduit openings must be sealed with Type 4X or IP66
conduit plugs to maintain the ingress protection rating (Type 4X)
•Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable
national or local codes.
•Operate only with front panel fastened and in place.
•Safety and performance require that this instrument be connected and properly grounded through a three-wire power source.
•Proper use and configuration is the responsibility of the user.
Essential Instructions
Re d this p ge before proceeding
Essential Instru tions i

ii

Quick Start Guide
1. Refer to Section 2 for mechanical installation instructions.
2. Wire sensor(s) to the signal boards. See Section 3 for wiring instructions. Refer to the sensor instruction sheet for
additional details. Make current output, alarm relay and power connections.
3. Once connections are secured and verified, close panel and apply power to the analyzer.
4. When the analyzer is powered up for the first time, Quick Start screens appear. Quick Start operating tips are as
follows:
a. A backlit field shows the position of the cursor.
b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll up or down or to
increase or decrease the value of a digit use the keys above and below the ENTER key . Use the left or right keys to
move the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT during Quick Start
returns the display to the initial start-up screen (select language).
5. Complete the steps as shown in the Quick Start Guide flow diagram, Figure A .
6. After the last step, the main display appears. The outputs are assigned to default values.
7. To change output, and temperature-related settings, go to the main menu and choose Program. Follow the
prompts. For a general guide to the Program menu, see the Quick Reference Guide, Figure .
8. To return the analyzer to the default settings, choose Reset Analyzer under the Program menu.
WARNING
RISK OF E ECTRICA SHOCK
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any
other applicable national or local codes.
Qui k Start Guide iii

Quick Start Guide
Figure A. Quick Start Guide
Qui k Start Guideiv

Quick Reference Guide
Figure B. Model 1057 Menu Tree
Qui k Referen e Guide v

This manual contains instructions for installation and operation of the Model 1057 Three-Input Intelligent Analyzer. The
following list provides notes concerning all revisions of this document.
Rev. evel Date Notes
A01/09 This is the initial release of the product manual. The manual has been reformatted
to reflect the Emerson documentation style and updated to reflect any changes
in the product offering.
10/09 Russian language added. UL Approval added.
C 01/10 CSA Class I, Div 2 Non-incendive harardous area approval added.
D 04/17 Updated Address and Emerson Logo. Also, updated CE declaration.
About This Document
Qui k Start Guidevi

Instruction Manual
LIQ-MAN-1057
Table of Contents
April 2017
Contents
Quick Start Guide ...................................................................................................................iii
Quick Reference Guide............................................................................................................v
About This Document ............................................................................................................vi
Table of Contents...................................................................................................................vii
Section 1: Description and Specifications
1.1 Features and Applications...........................................................................................1
1.2 Specifications - General ................................................................................................2
1.3 Contacting Conductivity (Codes -20, -30, -40).............................................................4
1.4 pH/ORP/ISE (Codes -22, -32, -42).................................................................................5
Section 2: Installation
2.1 Unpacking and Inspection............................................................................................7
2.2 Installation....................................................................................................................7
Section 3: Wiring
3.1 General ...................................................................................................................... 11
3.2 Preparing Conduit Openings......................................................................................12
3.3 Preparing Sensor Cable ..............................................................................................12
3.4 Power, Output and Sensor Connections.....................................................................12
Section 4: Display and operation
4.1 User Interface.............................................................................................................17
4.2 Instrument Keypad.....................................................................................................17
4.3 Main Display ...............................................................................................................18
4.4 Menu System..............................................................................................................19
Section 5: Programming the Analyzer – Basics
5.1 General.......................................................................................................................21
5.2 Changing the Startup Settings ...................................................................................21
5.3 Choosing Temperature Units and Automatic/Manual
Temperature Compensation ......................................................................................22
5.4 Configuring and Ranging The Current Outputs..........................................................22
5.5 Setting a Security Code ..............................................................................................24
5.6 Security Access...........................................................................................................24
5.7 Using Hold..................................................................................................................25
5.8 Resetting the Factory Default Settings .......................................................................25
5.9 Programming Alarm Relays........................................................................................26
Table of Contents vii

Instruction Manual
LIQ-MAN-1057
Table of Contents
April 2017
Section 6: Programming Measurements
6.1 Programming Measurements - Introduction...........................................................31
6.2 pH Measurement Programming ................................................................................31
6.3 ORP Measurement Programming ..............................................................................33
6.4 Contacting Conductivity............................................................................................34
Section 7: Calibration
7.1 Unpacking and Inspection..........................................................................................41
7.2 pH Calibration ............................................................................................................41
7.3 ORP Calibration..........................................................................................................44
7.4 Contacting Conductivity Calibration..........................................................................45
7.5 Calibrating Temperature ............................................................................................48
Section 8: Return of Material
8.1 General ...................................................................................................................... 53
8.2 Warranty Repair .........................................................................................................53
8.3 Non-Warranty Repair .................................................................................................53
EC Declarations of Conformity............................................................................................................55
Table of Contentsviii