Emerson ROSEMOUNT 5300 User guide

Safety Manual
00809-1900-4530, Rev AA
September 2020
Rosemount™ 5300:SIS Level Transmitter
Guided Wave Radar

Rosemount™ 5300 Level Transmitter Guided Wave Radar Level and Interface Transmitters
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance,
ensure you thoroughly understand the contents before installing, using, or maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions.
•United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
•Asia Pacific- 65 777 8211
North American Response Center
Equipment service needs.
•1-800-654-7768 (24 hours a day — includes Canada)
•Outside of these areas, contact your local Emerson representative.
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WARNING
Failure to follow safe installation and servicing guidelines could result in death or serious injury.
•Ensure the transmitter is installed by qualified personnel and in accordance with applicable code of practice.
•Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.
•Do not perform any services other than those contained in this manual unless you are qualified.
Explosions could result in death or serious injury.
•Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
•Before connecting a handheld communicator in an explosive atmosphere, ensure the instruments are installed in accordance
with intrinsically safe or non-incendive field wiring practices.
•Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
•To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
Process leaks could result in death or serious injury.
•Ensure that the transmitter is handled carefully. If the process seal is damaged, gas might escape from the tank if the
transmitter head is removed from the probe.
High voltage that may be present on leads could cause electrical shock.
•Avoid contact with the leads and terminals.
•Ensure the main power to the transmitter is off and the lines to any other external power source are disconnected or not
powered while wiring the transmitter.
•Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under
certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures
must be taken to prevent electrostatic discharge.
•Eliminate the risk of Electrostatic Discharge (ESD) discharge prior to dismounting the transmitter head. Probes may generate
an ignition-capable level of electrostatic charge under extreme conditions. During any type of installation or maintenance in a
potentially explosive atmosphere, the responsible person should ensure that any ESD risks are eliminated before attempting
to separate the probe from the transmitter head.
Electrical shock could cause death or serious injury.
•Use extreme caution when making contact with the leads and terminals.
Any substitution of non-recognized parts may jeopardize safety. Repair (e.g. substitution of components) may also jeopardize
safety and is not allowed under any circumstances.
•Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance
and jeopardize safety. Unauthorized changes that interfere with the integrity of the welds or flanges, such as making
additional perforations, compromise product integrity and safety. Equipment ratings and certifications are no longer valid on
any products that have been damaged or modified without the prior written permission of Emerson. Any continued use of
product that has been damaged or modified without the written authorization is at the customer’s sole risk and expense.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could
be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access
by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
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CAUTION
Hot surfaces
The flange and process seal may be hot at high process temperatures. Allow to cool before servicing.
CAUTION
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified
products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on
Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
CAUTION
This product is designed to meet FCC and R&TTE requirements for a non-intentional radiator. It does not require any licensing
whatsoever and has no tank restrictions associated with telecommunications issues.
CAUTION
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
•This device may not cause harmful interference.
•This device must accept any interference received, including interference that may cause undesired operation.
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Contents
Chapter 1 Before you begin........................................................................................................7
1.1 About this document...................................................................................................................7
1.2 About this product.......................................................................................................................7
1.3 Related documents......................................................................................................................7
Chapter 2 Installation and commissioning..................................................................................9
2.1 Safety Instrumented System (SIS) certification............................................................................ 9
2.2 Safety-certified identification.......................................................................................................9
2.3 Installation.................................................................................................................................11
2.4 Configuration............................................................................................................................ 12
2.5 Site acceptance......................................................................................................................... 15
Chapter 3 Proof tests................................................................................................................17
3.1 Overview................................................................................................................................... 17
3.2 Prepare for proof-testing........................................................................................................... 18
3.3 Perform comprehensive proof-test (A)...................................................................................... 19
3.4 Perform comprehensive, fully remote proof-test (B)..................................................................23
3.5 Perform comprehensive proof-test using reference reflector (High Level Supervision) (C)......... 26
3.6 Perform comprehensive, fully remote proof-test using reference reflector (High Level
Supervision) (D).......................................................................................................................... 30
3.7 Perform proof-test using reference reflector (High Level Supervision) (E).................................. 33
3.8 Perform fully remote proof-test using reference reflector (High Level Supervision) (F)...............35
3.9 Perform partial proof-test (G).................................................................................................... 37
Chapter 4 Operating constraints.............................................................................................. 41
4.1 Specifications............................................................................................................................ 41
4.2 Product repair............................................................................................................................42
4.3 Reset to factory settings............................................................................................................ 42
Appendix A Terms and definitions...............................................................................................43
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Contents Safety Manual
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1 Before you begin
1.1 About this document
This document provides information about how to install, commission, and proof-test a
Rosemount 5300 Level Transmitter to comply with Safety Instrumented Systems (SIS)
requirements.
Note
The following conditions must apply:
•The transmitter has been installed correctly and completely according to the
instructions in the Reference Manual and Quick Start Guide.
•The installation complies with all applicable safety requirements.
•The operator is trained in local and corporate safety standards.
1.2 About this product
The Rosemount 5300 is a two-wire transmitter for continuous level measurements over a
broad range of liquids, slurries, and solids. The measurement principle is Time Domain
Reflectometry (TDR).
The Rosemount 5300 can be used as the level sensor in a BPCS or as a safety device in a
safety instrumented system.
1.2.1 Application examples
•Level range monitoring
•Dry-run prevention
•Overfill prevention
1.3 Related documents
You can find all product documentation at Emerson.com/Rosemount.
For more information, see the following documents:
Table 1-1: Related Documentation
Document Document type
00809-0100-4530 Reference Manual
00813-0100-4530 Product Data Sheet
00825-0100-4530 Quick Start Guide
00809-0900-4530 Manual Supplement: High Level Supervision
00809-1800-4530 Manual Supplement: Cold Temperature Option Code BR5
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Before you begin Safety Manual
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2 Installation and commissioning
2.1 Safety Instrumented System (SIS) certification
For safety instrumented systems usage, the 4-20 mA analog output is used as the primary
safety variable. It is configured to activate the alarm function if an error occurs. If a
measured value goes beyond the measurement range, the transmitter enters saturation
mode (limit alarm is disabled) or alarm mode, depending on the current configuration.
The minimum time for the alarm condition is 200 ms.
The measurement signal used by the logic solver must be the analog 4-20 mA signal
proportional to the level generated. The HART® protocol can only be used for setup,
calibration, and diagnostic purposes, not for safety critical operation.
The Rosemount™ 5300 Level Transmitter is IEC 61508 certified accordingly:
•Low and high demand: Type B element
•SIL 2 for random integrity @ HFT=0
•SIL 3 for random integrity @ HFT=1
•SIL 3 for systematic capability
2.2 Safety-certified identification
All Rosemount 5300 Level Transmitter must be identified as safety-certified before
installing into SIS systems. Table 2-1 lists the versions of the Rosemount 5300 Level
Transmitter that have been considered for the hardware assessment, to which this section
applies.
•Models with the QS option code are supplied with a manufacturer’s prior use certificate
of FMEDA data.
•Models with the QT option code are IEC 61508 certified by an accredited 3rd party
agency for use in safety instrumented systems up to SIL 3. (For single use (1oo1)
capable up to SIL 2 and for redundant use (1oo2 or 2oo3) capable up to SIL 3.)
Table 2-1: Rosemount 5300 Series Safety-Certified Option Model Codes
Rosemount 5300 4-20 mA HART Guided Wave Radar Level and Interface Transmitter
Hardware Model 5301HxxxxxxxxxxxxxxZZ
Model 5302HxxxxxxxxxxxxxxZZ
Model 5303HxxxxxxxxxxxxxxZZ
Note
Transmitters will be marked with “QS” or “QT”
at the end of the model number in place of ZZ
above.
Software/Firmware 2.A1 or higher
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2.2.1 Identify a safety-certified transmitter
To identify a Rosemount 5300 Level Transmitter safety-certified transmitter:
Procedure
1. Verify the option code QS or QT in the model code, on the label affixed to the
outside of the transmitter head.
2. Check if a yellow label is affixed to the transmitter head for option code QT.
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