Emerson Keystone OM9 - EPI2 User manual

Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
May 2022
Keystone OM9 - EPI2
Probus DPV1 Interface

Notes
May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
This page is intentionally left blank

Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
Table of Contents
May 2022
Table of Contents i
Table of Contents
Section 1: Optional Module 9: Probus DPV1 Interface
Optional Module 9: Probus DPV1 Interface............................................................ 1
Section 2: Operation and Storage
Operation and Storage............................................................................................ 3
Section 3: Distinguish Old/New Models
Distinguish Old/New Models................................................................................... 4
Section 4: Installation
4.1 Assembling Procedure for Models 63-125 Nm
Old Version (US or Non-US Market) ............................................................... 7
4.2 Assembling Procedure for Models 250-500-1000-2000 Nm
Old Version (US or Non-US Market) ............................................................. 10
4.3 Assembling Procedure for Models 63-125 Nm
New Version (US or Non-US Market)............................................................ 12
4.4 Assembling Procedure for Models 250-500-1000-2000 Nm
New Version (US or Non-US Market) ........................................................... 15
Section 5: Communication Features
Communication Features...................................................................................... 17
Section 6: EPI2 DPV1 Interface
6.1 On Board Indication .................................................................................... 18
6.2 Wiring Diagram........................................................................................... 19
6.3 Probus/Hardwired Mode Selection............................................................ 19
Section 7: Probus DP Description
Probus DP Description ........................................................................................ 20
Section 8: RS485 Transmission Mode
RS485 Transmission Mode .................................................................................... 21
Section 9: EPI2 DPV1 Interface Power-Up
EPI2 DPV1 Interface Power-Up .............................................................................. 23

Table of Contents
May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
Table of Contentsii
Section 10: Data Exchange During Parameterization
Data Exchange During Parameterization ............................................................... 25
Section 11: Data Exchange Mode
11.1 Cyclic Communications DPV0 ..................................................................... 28
11.1.1 Output Data..................................................................................... 28
11.1.2 Input Data........................................................................................ 29
11.1.3 Positioning Algorithm ...................................................................... 31
11.1.4 Diagnostic Message ......................................................................... 31
11.2 Acyclic Communication DPV1..................................................................... 36
11.2.1 Name Plate....................................................................................... 37
11.2.2 General Data .................................................................................... 38
11.2.3 Actuator Conguration .................................................................... 39
Section 12: Local Settings
12.1 Probus Address Setting ............................................................................. 41
12.2 Probus Termination On Board Code DE5687R00E ..................................... 42
12.3 Probus Termination On Board Code DE5687R00G
and Subsequent .......................................................................................... 43
Section 13: GSD File
GSD File ................................................................................................................ 44
Section 14: Bluetooth Communication Module
Bluetooth Communication Module....................................................................... 52
Section 15: Probus Certicate
Probus Certicate ............................................................................................... 53
Section 16: Optional Kits
Optional Kits ......................................................................................................... 54

Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0 May 2022
1
Section 1: Optional Module 9: Probus DPV1 Interface
Optional Module 9: Probus DPV1 Interface
Section 1: Optional Module 9: Probus
DPV1 Interface
The OM9 Probus DPV1 interface is an electronic module that allows you to connect
the Keystone EPI2 electrical actuator to a Probus DP network. The module has its own
microprocessor and control program. It works as a pure bus interface and does not affect
the actuator control integrity. It is installed inside the actuator housing and takes the
electrical power from the actuator power supply module.
The RS485 interface is located on the module board. The Probus network is fully isolated
from the actuator electronics. The OM9 Probus DPV1 is designed to support Probus
DPV0 cyclic communication and acyclic communication as per Probus DPV1 extension.
For details about EPI2 actuator, please refer to Installation, Operation and Maintenance
Manual for Keystone EPI2 electric actuator.
NOTE:
For decommissioning instructions, please refer to the relevant chapter in the EPI2 manual
ref. EBPRM-0091.
!WARNING
EPI2 actuator must be electrically isolated before any disassembling or reassembling
operations. Before any disassembling or reassembling operations, please follow the
relevant paragraph of the basic installation and operating manual (latest revision available)
in detail.
!WARNING
The electronic parts of the EPI2 actuators and all option modules can be damaged by
a discharge of static electricity. Before you start, touch a grounded metal surface to
discharge any static electricity.
! WARNING
It is assumed that the installation, conguration, commissioning, maintenance and repair
works are carried out by qualied personnel and checked by responsible specialists.
! WARNING
Repair work, other than operations outlined in this manual, is strictly reserved to qualied
Emerson personnel or to personnel authorized by the company itself.

May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
2
Section 1: Optional Module 9: Probus DPV1 Interface
Optional Module 9: Probus DPV1 Interface
NOTE:
Based on the Wiring Diagram printed on the board (i.e., DE5687R00E or DE5687R00G
and subsequent), the board may have a soldered jumper or a dip switch on the Probus
Termination. Please read the manual for the relevant description.
Figure 1 DE5687R00E
Figure 2 DE5687R00G

Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0 May 2022
3
Section 2: Operation and Storage
Operation and Storage
Section 2: Operation and Storage
The module is designed to work and to be stored in the same environment as the actuator.

May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
4Distinguish Old/New Models
Section 3: Distinguish Old/New Models
Figure 3 Label for non-US market - digits X7X8 on product coding chart
Section 3: Distinguish Old/New Models
It is important to distinguish between EPI2 old models and the new ones. To install the
board on base actuator, in fact, it is necessary to choose the correct mechanical parts
from the kit. Furthermore, the meaning of some data exchanged on the Probus interface
depends on model (old or new); differences will be explained in the following paragraphs.
Figures 3 and 4 allow to distinguish old version of EPI2 from the new version
(on the labels, the digits of Product Number are boxed); furthermore, the logic boards with
heatsink identies old version models, while logic boards without heatsink identies new
version models.
Figure 4 Label for US market – digit 6 on product coding chart

Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0 May 2022
5
Section 3: Distinguish Old/New Models
Distinguish Old/New Models
Figure 5 Example of EPI2 old version (heatsink present)
Figure 6 Example of EPI2 old version (heatsink not present)

May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
6Installation
Section 4: Installation
Section 4: Installation
To assemble the OM9 into the EPI2 actuator, proceed as follows:
• Ensure that all the parts received with the OM9 are available as described in
paragraph optional kits.
• Using paragraph optional kits, select only mechanical parts (screws and spacers)
depending on actuator models.
• Gather the right tools for the assembly and for setting the actuator controls.
• With an Allen wrench of 5 mm, unscrew the cover screws, see Figure 7.
Figure 7
• Remove the actuator cover, see Figure 8.
Figure 8
Follow one of the following assembling procedures depending on actuator model.

Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0 May 2022
7Installation
Section 4: Installation
4.1 Assembling Procedure for Models 63-125 Nm
Old Version (US or Non-US Market)
• Detect the black cable required for the OM9 which is already included in the basic
actuator, see Figure 9.
Figure 10
• Connect the at cable furnished into the kit to connector J1 on OM9, see
Figure 10.
Figure 9

May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
8Installation
Section 4: Installation
• Tighten the 3 metal spacers, see Figure 12.
Figure 12
Figure 13
• Connect OM9 at cable to connector J8 on the logic board, see Figure 13.
spacer
• Unscrew the 3 screws, see Figure 11: 3 pcs M3x10.
Figure 11
screw

Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0 May 2022
9Installation
Section 4: Installation
• Place the OM9 card onto the spacer and tighten the 4 screws, see Figure 14.
Figure 14
• Connect the 8-pin connector to connector J3 on OM9, see Figure 15.
Figure 15
screw

May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
10 Installation
Section 4: Installation
4.2 Assembling Procedure for Models
250-500-1000-2000 Nm Old Version
(US or Non-US Market)
• Detect the black cable required for the OM9 which is already included in the basic
actuator; disassemble local mechanical indicator, see Figure 16.
Figure 16
• Connect the at cable furnished into the kit to connector J1 on OM9, see
Figure 17.
Figure 17

• Connect the 8-pin connector to connector J3 on OM9, see Figure 20.
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0 May 2022
11Installation
Section 4: Installation
• Connect OM9 at cable to connector on the logic board, see Figure 18.
Figure 18
• Place the OM9 card onto the heatsink spacers and tighten the 4 screws; assemble
local mechanical indicator, see Figure 19.
Figure 19
Figure 20
screw

May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
12 Installation
Section 4: Installation
4.3 Assembling Procedure for Models 63-125 Nm
New Version (US or Non-US Market)
• Detect the black cable required for the OM9 which is already included in the basic
actuator, see Figure 21.
Figure 21
• Connect the at cable furnished into the kit to connector J1 on OM9, see
Figure 22.
Figure 22

• Tighten the 3 metal spacers; insert the plastic spacer, see Figure 24.
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0 May 2022
13Installation
Section 4: Installation
• Unscrew the 3 screws, see Figure 23.
Figure 23
Figure 24
• Connect OM9 at cable to connector on the logic board, see Figure 25.
Figure 25
screw
plastic spacer metal spacer

• Place the OM9 card onto the spacers and tighten the 3 screws, see Figure 26.
• Connect the 8-pin connector to connector J3 on OM9, see Figure 27.
May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
14 Installation
Section 4: Installation
Figure 27
Figure 26
M3x8
screw

• Tighten the 3 metal spacers and unscrew the screw that xes the motor cable, see
Figure 30.
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0 May 2022
15Installation
Section 4: Installation
4.4 Assembling Procedure for Models
250-500-1000-2000 Nm New Version
(US or Non-US Market)
• Detect the black cable required for the OM9 which is already included in the basic
actuator; disassemble local mechanical indicator, see Figure 28.
Figure 28
• Connect the at cable furnished into the kit to connector J1 on OM9, see
Figure 29.
Figure 29
Figure 30
metal spacer
screw

May 2022
Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
16 Installation
Section 4: Installation
• Disassemble the local mechanical indicator and connect the OM9 at cable to the
connector on the logic board, see Figure 31.
Figure 31
• Place the OM9 card onto the spacers and tighten the 4 screws; assemble the local
mechanical indicator, see Figure 32.
Figure 32
screw
• Connect the 8-pin connector to connector J3 on OM9, see Figure 33.
Figure 33
NOTE:
Please note that all the connectors provided with the base actuator and all optional cards
are different from each other (in terms of design and number of pins). In no way is it
possible to make a wrong connection.
• The OM9 card is now connected.
• Replace the actuator cover and x it properly.