Emotron VFX 2.0 User manual

Emotron VFX 2.0
Variable Speed Drive
Instruction manual
English
Software version 4.2X

Emotron AB 01-4934-01r1 Brake acknowledge functionality 1
Addendum
Addendum valid for
Emotron VFX 2.0 and FDU 2.0 Variable Speed Drive
New Software version 4.21
This addendum belongs to the instruction manuals with document number:
01-4428-01r2 for Emotron FDU 2.0 software version 4.2X and
01-4429-01r2 for Emotron VFX 2.0 software version 4.2X
All Chapter and Menu numbers in this addendum refers to
the Chapter and Menu numbers in the above listed Instruction manuals.
1. Brake acknowledge functionality
Support is added for a Brake Acknowledge signal via a
digital input. It is monitored using a brake fault time param-
eter. Additional output and trip/warning signals are also
included. The acknowledge signal is either connected from
the brake contactor or from a proximity switch on the brake.
The brake acknowledge signal can also be used to improve
safety by preventing hoist falling load in case the brake is not
engaged when stopping.
Brake not released - Brake Fault trip
During start and running the brake acknowledge signal is
compared to the actual brake output signal and if no
acknowledge, i.e. brake not released, while brake output is
high for the Brake Fault time [33H], then a Brake trip is
generated.
Brake not engaged - Brake Warning
and continued operation
(keep torque)
The brake acknowledge signal is compared to the actual
brake output signal at stop. If acknowledge is still active, i.e.
brake not engaged, while brake output is low for the Brake
Engage time [33E] then a Brake warning is generated and
the torque is kept, i.e. prolonging normal brake engage
mode, until brake closes or an emergency action is needed
by the operator, such as setting down the load.
Following chapters have added
parameters or selections
11.5.2 Digital inputs
The Brake acknowledge function is activated by using the
new digital input selection- Brk Ackn in Menu [521]
Digital Input 1 [521]
Default: RunL
Off 0 The input is not active.
Brk Ackn 31
Brake acknowledge input for Brake Fault
control. Function is activated via this
selection
521 DigIn 1
Stp Brk Ackn
A

2 Brake acknowledge functionality Emotron AB 01-4934-01r1
Addendum
11.3.4. Mechanical brake control
The “Brake Fault trip time” for “Brake not released” func-
tion is specified by the new parameter “33H Brk Fault”.
Brake Fault trip time [33H]’
The “Brake not engaged” warning is using the setting of
parameter “Brake Engaged time [33E]”.
Following Figure shows principle of brake operation for
fault during run (left) and during stop (right).
Principle of Brake operation for fault during run and during stop
Default: 1.00s
Range 0.00 - 5.00s
Note! The Brake Fault trip time should be set to longer
time than the Brake release time[33C].
33H Brk Fault
Stp 1.00s
A
Brake warning
Brake Trip
Brake acknowledge
Brake relay
Speed>0
Torque
Running
Start
During run During stop
Brake
<33H
33H
<33H
Brake Brake wait
time Brake engage
time
33F 33E
33C
33C
release time release time
Brake Fault trip time

Emotron AB 01-4934-01r1 Brake acknowledge functionality 3
Addendum
11.5.4 Digital Outputs [540]
and 11.5.5 Relays [550]
The brake trip/warning is signalled on digital/relay outputs
via new selections in Menus Digital Out 1-2 [541] - [542]
and Menu Relay 1 to 3 [551] - [55C]
Digital Out 1 to 2 [541] - [542]
11.7.2 Status [720]
The brake trip/warning is signalled as “Brake” in Menu
Warning[722] and Trip message log [810].
Warning [722].
11.2.7 Trip Auto reset/Trip conditions
[250]
The brake trip auto reset is activated and delay time is speci-
fied by the new parameter in Menu Brake Fault [25V].
Brake Fault [25V]
Select the preferred way to react to an alarm trip.
12.1 Trips, warnings and limits
New trip/warning message, “Brake” added
12.2 Trip conditions, causes and
remedial action
New trip/warning message “Brake” added.
Default Ready
Brk Fault 88 Tripped on brake fault (not released)
BrkNotEn-
gage 89
Warning and continued operation (keep
torque) due to Brake not engaged during
stop.
... ...
14 Brake
... ...
Default Off
Off 0 Autoreset not activated.
1 - 3600s 1 - 3600s Brake fault auto reset delay time.
541 DigOut 1
Stp Brk Fault
A
722 Warnings
Stp Brake
25V Brk Fault
Stp Off
A
Trip/Warning
messages Selections
Trip
(Normal/
Soft)
Warning
indicators
(Area D)
... ... ... ...
Brake Via DigIn Normal
... ... ... ...
Trip
condition
Possible
Cause Remedy
.... ... ...
Brake
Drive tripped
on brake fault
(not released)
or Brake not
engaged
warning
during stop
- Check Brake acknowledge
signal wiring to selected digital
input.
- Check programming of digital
input DigIn 1-8, [520].
- Check circuit breaker feeding
mechanical brake circuit.
- Check mechanical brake if
acknowledge signal is wired from
brake limit switch.
- Check brake contactor.
... ... ...

4Otherchanges Emotron AB 01-4934-01r1
Addendum
2. Other changes
In following chapters there are added functionality or
revised selections or default value.
10.4 Start and stop commands
Added Note (this note is also valid for Fieldbus option
manual) due to revised function. Earlier RunL + RunR via
serial communication resulted in stop. This is now changed
to activate Bipolar mode where the sign of the reference
value (with Modbus No. 42905) will give the direction.
10.5 Reference signal
Added Note for reference signal with Modbus number
42905.
11.2.4 Motor Data [220]
Selection “Advanced” added to menu [22A] for activation of
switching frequency functions (Only valid for Emotron
FDU 2.0)
Motor Sound [22A]
New menus for advanced setup of motor modulation prop-
erties (Only valid for Emotron FDU 2.0):
Motor PWM [22E]
New menu (PWM = Pulse Width Modulation).
PWM Fswitch [22E1]
Set the PWM switching frequency of the VSD
Communication information
PWM Mode [22E2]
Communication information
Note! Bipolar mode is activated if both RunR and RunL is
active.
Note! In Bipolar mode, then -4000... 4000h corresponds
to -100%...100% of actual reference value range.
Default: F
Advanced 4 Switching frequency and PWM mode setup
via [22E]
22A Motor Sound
Stp Advanced
A
Default: 3.00 kHz
Range 1.50 - 6.00kHz
Resolution 0.01kHz
Modbus Instance no/DeviceNet no: 43053
Profibus slot/index 168/212
Fieldbus format Long, 1=1Hz
Modbus format EInt
Default: Standard
Standard 0 Standard
Sine Filt 1 Sine Filter mode for use with output Sine
Filters
Modbus Instance no/DeviceNet no: 43054
Profibus slot/index 168/213
Fieldbus format UInt
Modbus format UInt
22E1 PWM Fswitch
Stp 3.00kHz
A
22E2 PWM Mode
Stp Standard
A

Emotron AB 01-4934-01r1 Other changes 5
Addendum
PWM Random [22E3]
Communication information
11.3.5 Speed [340]
Revised selections for menu [343].
Maximum speed [343]
Sets the maximum speed. The maximum speed will operate
as an absolute maximum limit. This parameter is used to
prevent damage due to high speed. The synchronous speed
(Sync Speed) is determined by the motor speed [225].
Communication information
11.3.7 Preset References [360]
New default value in Menu [369]
Keyboard reference Mode[369]
Changed default value from Normal to MotPot
11.5.3 Analogue Outputs [530]
Added selections in Menu [531] and [534]
AnOut1 Function [531] and AnOut 2 Function
[534]
Added selections Speed Ref and Torque Ref
Default: Off
Off 0 Random modulation is Off.
On 1
Random modulation is active. Random fre-
quency variation range is ± 1/8 of level set
in [E22E1].
Modbus Instance no/DeviceNet no: 43055
Profibus slot/index 168/214
Fieldbus format UInt
Modbus format UInt
Default: Sync Speed
Sync Speed 0 Synchronous speed, i.e. no load
speed, at nominal frequency.
1-24000rpm 1- 24000 Min Speed - 4 x Motor Sync Speed
Modbus Instance no/DeviceNet no: 43123
Profibus slot/index 169/27
Fieldbus format Int, 1=1 rpm
Modbus format UInt
Note: Maximum speed [343] has priority over Min Speed
[341], i.e. if [343] is set below [341] then the drive will
run at [343] Max Speed with acceleration times given by
[335] and [336] respectively.
22E3 PWM Random
Stp Off
A
343 Max Speed
Stp Sync Speed
A
Default: Mot Pot
Normal 0 ....
MotPot 1 ....
Default: Speed
Speed Ref 14 Actual internal speed reference Value
after ramp and V/Hz.
Torque Ref 15 Actual torque reference value
(=0 in V/Hz mode)
369 Key Ref Mode
Stp MotPot
A
531 AnOut 1 FC
Stp Speed
A

Addendum
Emotron AB, Mörsaregatan 12, SE-250 24 Helsingborg, Tel: [phone], Fax: [phone]
www.emotron.com
Emotron AB 01-4934-01r1 2009-10-30
14. Technical Data
14.1 Electrical specifications related
to model
New models for VFX2.0 and FDU2.0 with 480V rated
voltage. The 228 Amp unit is the largest unit in frame size F
available with UL approval
* Available during limited time and as long as allowed by
drive temperature.
Model
Max.
output
current
[A] *
Normal duty
(120%, 1 min every 10 min)
Heavy duty
(150%, 1 min every 10 min)
Frame size
Power@
400 V
[kW]
Power@
460 V
[hp]
Rated
current
[A]
Power@
400 V
[kW]
Power@
460 V
[hp]
Rated
current
[A]
FDU/VFX 48-228 300 110 200 228 90 150 182 F

Emotron VFX 2.0
INSTRUCTION MANUAL - ENGLISH
Software version 4.2x
Document number: 01-4429-01
Edition: r2
Date of release: 15-05-2009
© Copyright Emotron AB 2005 - 2009
Emotron retains the right to change specifications and illustrations in the
text, without prior notification. The contents of this document may not
be copied without the explicit permission of Emotron AB.

Emotron AB 01-4429-01r2 1
Safety Instructions
Instruction manual
Read this instruction manual before using the Variable
Speed Drive, VSD.
Handling the variable speed drive
Installation, commissioning, demounting, taking measure-
ments, etc, of or on the variable speed drive may only be car-
ried out by personnel technically qualified for the task. The
installation must be carried out in accordance with local
standards.
Opening the variable speed drive
Always take adequate precautions before opening the varia-
ble speed drive. Although the connections for the control
signals and the switches are isolated from the main voltage,
do not touch the control board when the variable speed
drive is switched on.
Precautions to be taken with a
connected motor
If work must be carried out on a connected motor or on the
driven machine, the mains voltage must always be discon-
nected from the variable speed drive first. Wait at least 5
minutes before starting work.
Earthing
The variable speed drive must always be earthed via the
mains safety earth connection.
Earth leakage current
This variable speed drive has an earth leakage current which
does exceed 3.5 mA AC. Therefore the minimum size of the
protective earth conductor must comply with the local safety
regulations for high leakage current equipment which means
that according the standard IEC61800-5-1 the protective
earth connection must be assured by one of following condi-
tions:
1. Use a protective conductor with a cable cross-section of
at least 10 mm2for copper (Cu) or 16 mm2for alumin-
ium (Al).
2. Use an additional PE wire, with the same cable cross-sec-
tion as the used original PE and mains supply wiring.
Residual current device (RCD)
compatibility
This product cause a DC current in the protective conduc-
tor. Where a residual current device (RCD) is used for pro-
tection in case of direct or indirect contact, only a Type B
RCD is allowed on the supply side of this product. Use
RCD of 300 mA minimum.
EMC Regulations
In order to comply with the EMC Directive, it is absolutely
necessary to follow the installation instructions. All installa-
tion descriptions in this manual follow the EMC Directive.
Mains voltage selection
The variable speed drive may be ordered for use with the
mains voltage range listed below.
VFX40/48: 230-480 V
VFX50/52: 440-525 V
VFX69: 500-690 V
Voltage tests (Megger)
Do not carry out voltage tests (Megger) on the motor, before
all the motor cables have been disconnected from the varia-
ble speed drive.
Condensation
If the variable speed drive is moved from a cold (storage)
room to a room where it will be installed, condensation can
occur. This can result in sensitive components becoming
damp. Do not connect the mains voltage until all visible
dampness has evaporated.
Incorrect connection
The variable speed drive is not protected against incorrect
connection of the mains voltage, and in particular against
connection of the mains voltage to the motor outlets U, V
and W. The variable speed drive can be damaged in this way.
Power factor capacitors for improving
cosϕ
Remove all capacitors from the motor and the motor outlet.
Precautions during Autoreset
When the automatic reset is active, the motor will restart
automatically provided that the cause of the trip has been
removed. If necessary take the appropriate precautions.
WARNING: Always switch off the mains voltage
before opening the variable speed drive and
wait at least 5 minutes to allow the buffer
capacitors to discharge.

2Emotron AB 01-4429-01r2
Transport
To avoid damage, keep the variable speed drive in its original
packaging during transport. This packaging is specially
designed to absorb shocks during transport.
IT Mains supply
The variable speed drives can be modified for an IT mains
supply, (non-earthed neutral), please contact your supplier
for details.
Heat warning
DC-link residual voltage
Be aware of specific parts on the VSD having
high temperature.
WARNING: After switching off the mains
supply, dangerous voltage can still be
present in the VSD. When opening the VSD
for installing and/or commissioning
activities wait at least 5 minutes. In case of malfunction
a qualified technician should check the DC-link or wait
for one hour before dismantling the VSD for repair.

Emotron AB 01-4429-01r2 3
Contents
Safety Instructions ......................................... 1
Contents.......................................................... 3
1. Introduction..................................................... 5
1.1 Delivery and unpacking ............................................ 5
1.2 Using of the instruction manual............................... 5
1.3 Type code number..................................................... 5
1.4 Standards .................................................................. 6
1.4.1 Product standard for EMC ........................................ 6
1.5 Dismantling and scrapping....................................... 7
1.5.1 Disposal of old electrical and electronic equipment ..
7
1.6 Glossary ..................................................................... 8
1.6.1 Abbreviations and symbols....................................... 8
1.6.2 Definitions.................................................................. 8
2. Mounting ......................................................... 9
2.1 Lifting instructions..................................................... 9
2.2 Stand-alone units.................................................... 10
2.2.1 Cooling ..................................................................... 10
2.2.2 Mounting schemes.................................................. 11
2.3 Cabinet mounting.................................................... 13
2.3.1 Cooling ..................................................................... 13
2.3.2 Mounting schemes.................................................. 13
3. Installation ................................................... 15
3.1 Before installation................................................... 15
3.2 Cable connections for 003 to 073......................... 15
3.2.1 Mains cables ........................................................... 15
3.2.2 Motor cables............................................................ 16
3.3 Connect motor and mains cables for 090 to 1500....
18
3.4 Cable specifications................................................ 19
3.5 Stripping lengths ..................................................... 19
3.5.1 Dimension of cables and fuses.............................. 19
3.5.2 Tightening torque for mains and motor cables..... 19
3.6 Thermal protection on the motor ........................... 20
3.7 Motors in parallel .................................................... 20
4. Control Connections.................................... 21
4.1 Control board........................................................... 21
4.2 Terminal connections ............................................. 22
4.3 Inputs configuration
with the switches..................................................... 22
4.4 Connection example ............................................... 23
4.5 Connecting the Control Signals.............................. 24
4.5.1 Cables ...................................................................... 24
4.5.2 Types of control signals .......................................... 25
4.5.3 Screening................................................................. 25
4.5.4 Single-ended or double-ended connection? ......... 25
4.5.5 Current signals ((0)4-20 mA).................................. 26
4.5.6 Twisted cables......................................................... 26
4.6 Connecting options ................................................. 26
5. Getting Started............................................. 27
5.1 Connect the mains and motor cables ................... 27
5.1.1 Mains cables ........................................................... 27
5.1.2 Motor cables............................................................ 27
5.2 Using the function keys .......................................... 27
5.3 Remote control........................................................ 28
5.3.1 Connect control cables ........................................... 28
5.3.2 Switch on the mains ............................................... 28
5.3.3 Set the Motor Data.................................................. 28
5.3.4 Run the VSD ............................................................ 28
5.4 Local control ............................................................ 29
5.4.1 Switch on the mains ............................................... 29
5.4.2 Select manual control............................................. 29
5.4.3 Set the Motor Data.................................................. 29
5.4.4 Enter a Reference Value......................................... 29
5.4.5 Run the VSD ............................................................ 29
6. Applications.................................................. 31
6.1 Application overview ............................................... 31
6.1.1 Cranes...................................................................... 31
6.1.2 Crushers................................................................... 31
6.1.3 Mills.......................................................................... 32
6.1.4 Mixers ...................................................................... 32
7. Main Features .............................................. 33
7.1 Parameter sets........................................................ 33
7.1.1 One motor and one parameter set ........................ 34
7.1.2 One motor and two parameter sets....................... 34
7.1.3 Two motors and two parameter sets..................... 34
7.1.4 Autoreset at trip ...................................................... 34
7.1.5 Reference priority.................................................... 34
7.1.6 Preset references.................................................... 35
7.2 Remote control functions ....................................... 35
7.3 Performing an Identification Run........................... 37
7.4 Using the Control Panel Memory............................ 37
7.5 Load Monitor and Process Protection [400]......... 38
7.5.1 Load Monitor [410]................................................. 38
8. EMC and Machine Directive........................ 41
8.1 EMC standards........................................................ 41
8.2 Stop categories and emergency stop .................... 41
9. Operation via the Control Panel.................. 43
9.1 General .................................................................... 43
9.2 The control panel .................................................... 43
9.2.1 The display............................................................... 43
9.2.2 Indications on the display....................................... 44
9.2.3 LED indicators ......................................................... 44
9.2.4 Control keys............................................................. 44
9.2.5 The Toggle and Loc/Rem Key ................................ 44
9.2.6 Function keys .......................................................... 46
9.3 The menu structure ................................................ 46
9.3.1 The main menu ....................................................... 46

4Emotron AB 01-4429-01r2
9.4 Programming during operation .............................. 47
9.5 Editing values in a menu ........................................ 47
9.6 Copy current parameter to all sets ........................ 47
9.7 Programming example............................................ 48
10. Serial communication ................................. 49
10.1 Modbus RTU ............................................................ 49
10.2 Parameter sets........................................................ 49
10.3 Motor data ............................................................... 50
10.4 Start and stop commands ...................................... 50
10.5 Reference signal ..................................................... 50
10.6 Description of the EInt formats .............................. 50
11. Functional Description................................ 55
11.1 Preferred View [100]............................................... 55
11.1.1 1st Line [110].......................................................... 55
11.1.2 2nd Line [120] ........................................................ 56
11.2 Main Setup [200].................................................... 56
11.2.1 Operation [210]....................................................... 56
11.2.2 Remote Signal Level/Edge [21A]........................... 59
11.2.3 Mains supply voltage [21B].................................... 60
11.2.4 Motor Data [220] .................................................... 60
11.2.5 Motor Protection [230] ........................................... 64
11.2.6 Parameter Set Handling [240]............................... 67
11.2.7 Trip Autoreset/Trip Conditions [250]..................... 69
11.2.8 Serial Communication [260] .................................. 75
11.3 Process and Application Parameters [300] .......... 78
11.3.1 Set/View Reference Value [310] ........................... 78
11.3.2 Process Settings [320] ........................................... 78
11.3.3 Start/Stop settings [330] ....................................... 82
11.3.4 Mechanical brake control....................................... 86
11.3.5 Speed [340]............................................................. 88
11.3.6 Torques [350].......................................................... 91
11.3.7 Preset References [360] ........................................ 92
11.3.8 PI Speed Control [370] ........................................... 93
11.3.9 PID Process Control [380] ...................................... 94
11.3.10 Pump/Fan Control [390] ........................................ 98
11.3.11 Crane Option [3A0] ............................................... 104
11.4 Load Monitor and Process Protection [400]....... 106
11.4.1 Load Monitor [410]............................................... 106
11.4.2 Process Protection [420]...................................... 110
11.5 I/Os and Virtual Connections [500]..................... 112
11.5.1 Analogue Inputs [510].......................................... 112
11.5.2 Digital Inputs [520] ............................................... 119
11.5.3 Analogue Outputs [530] ....................................... 120
11.5.4 Digital Outputs [540] ............................................ 124
11.5.5 Relays [550] .......................................................... 125
11.5.6 Virtual Connections [560]..................................... 126
11.6 Logical Functions and Timers [600] .................... 127
11.6.1 Comparators [610] ............................................... 127
11.6.2 Logic Output Y [620]............................................. 131
11.6.3 Logic Output Z [630]............................................. 133
11.6.4 Timer1 [640] ......................................................... 134
11.6.5 Timer2 [650] ......................................................... 136
11.7 View Operation/Status [700] ............................... 137
11.7.1 Operation [710]..................................................... 137
11.7.2 Status [720] .......................................................... 139
11.7.3 Stored values [730] .............................................. 142
11.8 View Trip Log [800] ............................................... 143
11.8.1 Trip Message log [810]......................................... 143
11.8.2 Trip Messages [820] - [890] ................................ 144
11.8.3 Reset Trip Log [8A0] ............................................. 145
11.9 System Data [900]................................................ 145
11.9.1 VSD Data [920] ..................................................... 145
12. Troubleshooting, Diagnoses and Mainte-
nance 147
12.1 Trips, warnings and limits..................................... 147
12.2 Trip conditions, causes and remedial action ...... 148
12.2.1 Technically qualified personnel............................ 148
12.2.2 Opening the variable speed drive ........................ 148
12.2.3 Precautions to take with a connected motor ...... 148
12.2.4 Autoreset Trip ........................................................ 148
12.3 Maintenance ......................................................... 151
13. Options........................................................ 153
13.1 Options for the control panel................................ 153
13.2 EmoSoftCom.......................................................... 153
13.3 Brake chopper....................................................... 153
13.4 I/O Board ............................................................... 155
13.5 Output coils ........................................................... 155
13.6 Serial communication and fieldbus..................... 155
13.7 Standby supply board option................................ 155
13.8 Safe Stop option.................................................... 155
13.9 Crane option board ............................................... 157
13.10 Encoder.................................................................. 157
13.11 PTC/PT100 ............................................................ 157
14. Technical Data ........................................... 159
14.1 Electrical specifications related to model ........... 159
14.2 General electrical specifications.......................... 163
14.3 Operation at higher temperatures ....................... 164
14.4 Dimensions and Weights...................................... 165
14.5 Environmental conditions..................................... 166
14.6 Fuses, cable cross-sections and glands.............. 167
14.6.1 According IEC ratings ............................................ 167
14.6.2 Fuses and cable dimensions according NEMA ratings
169
14.7 Control signals....................................................... 171
15. Menu List .................................................... 173
Index ........................................................... 181

Emotron AB 01-4429-01r2 Introduction 5
1. Introduction
Emotron VFX is intended for controlling the speed and
torque of standard three phase asynchronous electrical
motors. The VSD is equipped with direct torque control
which uses built-in DSP, giving the VSD the capability of
high dynamic performance even at very low speeds without
using feedback signals from the motor. Therefore the
inverter is designed for use in high dynamic applications
where low speed high torque and high-speed accuracy are
demanded. In “simpler” application such as fans or pumps,
the VFX direct torque control offers other great advantages
such as insensitivity to mains disturbances or load shocks.
The following symbols can appear in this manual. Always
read these first before continuing:
Users
This instruction manual is intended for:
• installation engineers
• maintenance engineers
•operators
• service engineers
Motors
The variable speed drive is suitable for use with standard 3-
phase asynchronous motors. Under certain conditions it is
possible to use other types of motors. Contact your supplier
for details.
1.1 Delivery and unpacking
Check for any visible signs of damage. Inform your supplier
immediately of any damage found. Do not install the varia-
ble speed drive if damage is found.
The variable speed drives are delivered with a template for
positioning the fixing holes on a flat surface. Check that all
items are present and that the type number is correct.
1.2 Using of the instruction
manual
Within this instruction manual the abbreviation “VSD” is
used to indicate the complete variable speed drive as a single
unit.
Check that the software version number on the first page of
this manual matches the software version in the variable
speed drive.
With help of the index and the contents it is easy to track
individual functions and to find out how to use and set
them.
The Quick Setup Card can be put in a cabinet door, so that
it is always easy to access in case of an emergency.
1.3 Type code number
Fig. 1 gives an example of the type code numbering used on
all variable speed drives. With this code number the exact
type of the drive can be determined. This identification will
be required for type specific information when mounting
and installing. The code number is located on the product
label, on the front of the unit.
Fig. 1 Type code number
NOTE: Read this instruction manual carefully before
starting installation, connection or working with the
variable speed drive.
NOTE: Additional information as an aid to avoid
problems.
CAUTION: Failure to follow these instructions
can result in malfunction or damage to the
variable speed drive.
WARNING: Failure to follow these instructions
can result in serious injury to the user in addition
to serious damage to the variable speed drive.
HOT SURFACE: Failure to follow these
instructions can result in injury to the user.
!
Position
for 003-
046
Position
for 060-
1500
Configuration
11VSDtype FDU
VFX
22Supplyvoltage
40/48=400 V
mains
50/52=525 V
mains
69=690 V mains
33Rated current (A)
continuous
-003=2.5 A
-
-1500=1500 A
VFX48-175-54 C E – – – A – N N N N A N –
Position number:
1 2 3 4 5 6 7 8 9101112131415161718

6Introduction Emotron AB 01-4429-01r2
1.4 Standards
The variable speed drives described in this instruction man-
ual comply with the standards listed in Table 1. For the dec-
larations of conformity and manufacturer’s certificate,
contact your supplier for more information or visit
www.emotron.com.
1.4.1Product standard for EMC
Product standard EN(IEC)61800-3, second edition of 2004
defines the:
First Environment (Extended EMC) as environment that
includes domestic premises. It also includes establishments
directly connected without intermediate transformers to a
low voltage power supply network that supplies buildings
used for domestic purposes.
Category C2: Power Drive System (PDS) of rated volt-
age<1.000 V, which is neither a plug in device nor a movable
device and, when used in the first environment, is intended
to be installed and commissioned only by a professional.
Second environment (Standard EMC) includes all other
establishments.
Category C3: PDS of rated voltage <1.000 V, intended for
use in the second environment and not intended for use in
the first environment.
Category C4: PDS or rated voltage equal or above 1.000 V,
or rated current equal to or above 400 A, or intended for use
in complex systems in the second environment.
The variable speed drive complies with the product standard
EN(IEC) 61800-3:2004 (Any kind of metal screened cable
may be used). The standard variable speed drive is designed
to meet the requirements according to category C3.
By using the optional “Extended EMC” filter the VSD ful-
fils requirements according to category C2,
44Protectionclass
20=IP20
54=IP54
5 5 Control panel –=Blank panel
C=Standard panel
6 6 EMC option
E=Standard EMC
(Category C3)
F=Extended EMC
(Category C2)
I=IT-Net
77Brake chopper
option
–=No chopper
B=Chopper built in
D=DC+/- interface
88Stand-by power sup-
ply option
–=No SBS
S=SBS included
-9
Safe stop option
(Not valid for
003-046)
–=No safe stop
T=Safe stop incl.
(Only 090-1500)
910Brandlabel A=Emotron
10 -
Painted VSD
(Only valid for
003-046)
A=Standard paint
B=White paint
RAL9010
11 11 Coated boards,
option
A=Standard
boards
V=Coated boards
12 12 Option position 1 N=No option
C=Crane I/O
E=Encoder
P=PTC/PT100
I=Extended I/O
S=Safe Stop (only
003-046)
13 13 Option position 2
14 14 Option position 3
15 15 Option position, com-
munication
N=No option
D=DeviceNet
P=Profibus
S=RS232/485
M=Modbus/TCP
16 16 Software type A=Standard
17 17 Motor PTC. (Only
valid for 003-046)
N=No option
P=PTC
18 18
Gland kit.
(Only valid for 003-
046)
–=Glands not
included
G=Gland kit
included
Position
for 003-
046
Position
for 060-
1500
Configuration
WARNING: In a domestic environment this
product may cause radio interference, in
which case it may be necessary to take
adequate additional measures.
WARNING: The standard VSD, complying with
category C3, is not intended to be used on a
low-voltage public network which supplies
domestic premises; radio interference is
expected if used in such a network. Contact
your supplier if you need additional
measures.
CAUTION: In order to comply fully with the
standards stated in the Manufacturer’s
Declaration ANNEX IIB, the installation
instructions detailed in this instruction
manual must be followed to the letter.
!

Emotron AB 01-4429-01r2 Introduction 7
1.5 Dismantling and scrapping
The enclosures of the drives are made from recyclable mate-
rial as aluminium, iron and plastic. Each drive contains a
number of components demanding special treatment, for
example electrolytic capacitors. The circuit boards contain
small amounts of tin and lead. Any local or national regula-
tions in force for the disposal and recycling of these materials
must be complied with.
1.5.1 Disposal of old electrical and
electronic equipment
This information is applicable in the European Union and
other European countries with separate collection systems.
This symbol on the product or on its packaging indicates
that this product shall be treated according to the WEEE
Directive. It must be taken to the applicable collection point
for the recycling of electrical and electronic equipment. By
ensuring this product is disposed of correctly, you will help
prevent potentially negative consequences for the environ-
ment and human health, which could otherwise be caused
by inappropriate waste handling of this product. The recy-
cling of materials will help to conserve natural resources. For
more detailed information about recycling this product,
please contact the local distributor of the product or visit our
home page www.emotron.com.
Ta b l e 1 St a n d a r d s
Market Standard Description
European
Machine Directive 98/37/EEC
EMC Directive 2004/108/EEC
Low Voltage Directive 2006/95/EC
WEEE Directive 2002/96/EC
All
EN 60204-1
Safety of machinery - Electrical equipment of machines
Part 1: General requirements.
Machine Directive: Manufacturer’s certificate
acc. to Appendix IIB
EN(IEC)61800-3:2004
Adjustable speed electrical power drive systems
Part 3: EMC requirements and specific test methods.
EMC Directive: Declaration of Conformity and
CE marking
EN(IEC)61800-5-1 Ed.
2.0
Adjustable speed electrical power drive systems Part 5-1.
Safety requirements - Electrical, thermal and energy.
Low Voltage Directive: Declaration of Conformity and
CE marking
IEC 60721-3-3
Classification of environmental conditions. Air quality chemical vapours, unit in
operation. Chemical gases 3C1, Solid particles 3S2.
Optional with coated boards
Unit in operation. Chemical gases Class 3C2, Solid particles 3S2.
UL508C UL Safety standard for Power Conversion Equipment
USA
UL and UL
≥90 A only
UL 840
UL Safety standard for Power Conversion Equipment power conversion equip-
ment.
Insulation coordination including clearances and creepage distances for electri-
cal equipment.
Russian GOST R For all sizes

8Introduction Emotron AB 01-4429-01r2
1.6 Glossary
1.6.1Abbreviations and symbols
In this manual the following abbreviations are used:
1.6.2 Definitions
In this manual the following definitions for current, torque
and frequency are used:
Table 2 Abbreviations
Abbreviation/
symbol Description
DSP Digital signals processor
VSD Variable speed drive
CP Control panel, the programming and presen-
tation unit on the VSD
EInt Communication format
UInt Communication format
Int Communication format
Long Communication format
The function cannot be changed in run mode

Table 3 Definitions
Name Description Quantity
IIN Nominal input current of VSD ARMS
INOM Nominal output current of VSD ARMS
IMOT Nominal motor current ARMS
PNOM Nominal power of VSD kW
PMOT Motor power kW
TNOM Nominal torque of motor Nm
TMOT Motor torque Nm
fOUT Output frequency of VSD Hz
fMOT Nominal frequency of motor Hz
nMOT Nominal speed of motor rpm
ICL Maximum output current ARMS
Speed Actual motor speed rpm
Torque Actual motor torque Nm
Sync
speed Synchronous speed of the motor rpm

Emotron AB 01-4429-01r2 Mounting 9
2. Mounting
This chapter describes how to mount the VSD.
Before mounting it is recommended that the installation is
planned out first.
• Be sure that the VSD suits the mounting location.
• The mounting site must support the weight of the VSD.
• Will the VSD continuously withstand vibrations and/or
shocks?
• Consider using a vibration damper.
• Check ambient conditions, ratings, required cooling air
flow, compatibility of the motor, etc.
• Know how the VSD will be lifted and transported.
2.1 Lifting instructions
Recommended for VSD models -090 to -250
Fig. 2 Lifting VSD model -090 to -250
Recommended for VSD models -300 to -1500
Fig. 3 Remove the roof plate.
Fig. 4 Remove roof unit
Note: To prevent personal risks and any damage to the
unit during lifting, it is advised that the lifting methods
described below are used.
Load: 56 to 74 kg
Lifting eye
A
DETAIL A
Terminals for roof fan
unit supply cables

10 Mounting Emotron AB 01-4429-01r2
Fig. 5 Lifting VSD model -300 to -1500
2.2 Stand-alone units
The VSD must be mounted in a vertical position against a
flat surface. Use the template (delivered together with the
VSD) to mark out the position of the fixing holes.
Fig. 6 Variable speed drive mounting models 003 to 1500
2.2.1 Cooling
Fig. 6 shows the minimum free space required around the
VSD for the models 003 to 1500 in order to guarantee ade-
quate cooling. Because the fans blow the air from the bot-
tom to the top it is advisable not to position an air inlet
immediately above an air outlet.
The following minimum separation between two variable
speed drives, or a VSD and a non-dissipating wall must be
maintained. Valid if free space on opposite side.
Table 4 Mounting and cooling
003-018 026-046 090-250 300-1500
cabinet
VFX-VFX,
side-by-side
(mm)
a 200 200 200 100
b 200 200 200 0
c0 0 0 0
d0 0 0 0
VFX-wall,
wall-one
side
(mm)
a 100 100 100 100
b 100 100 100 0
c0 0 0 0
d0 0 0 0
NOTE: When a 300 to 1500 model is placed between two
walls, a minimum distance at each side of 200 mm must
be maintained.

Emotron AB 01-4429-01r2 Mounting 11
2.2.2 Mounting schemes
Fig. 7 VFX48/52: Model 003 to 018 (B)
Fig. 8 VFX48/52: Model 003 to 018 (B)
Fig. 9 VFX48/52: Model 003 to 018 (B), with optional
gland plate
Fig. 10 VFX48/52: Model 026 to 046 (C)
Fig. 11 Cable interface for mains, motor and communication,
VFX48/52: Model 026 to 046 (C)
NOTE: Glands for size B and C available as option kit.
128.5 37
10
Ø 13 (2x)
396
202.6
Ø 7 (4x)
416
Glands
M20
Glands
M32
Gland
M16
Gland
M25
292,1
512
128,5
10492
24,8
178
Ø7(4x)
Ø13(2x)
Gland
M25 (026-031) Glands
M20
Glands
M32 (026-031)
M32 (037-046)
M40 (037-046)

12 Mounting Emotron AB 01-4429-01r2
Fig. 12 VFX40/50: Model 046 - 073 (X2)
Fig. 13 Cable interface for mains, motor and communication,
VFX40/50: Model 046 - 073 (X2).
Fig. 14 VFX48: Model 090 to 175 (E) including cable inter-
face for mains, motor and communication
10570
220
30 160
Ø 13 (2x)
Ø 7 (4x)
590
External
Interface
Glands
M20
Glands
M40
284,5
275
30
922,50
120
240
Ø9(6x)
Ø16(3)
10
22,5
952,50
314
925
Membrane cable
gland M60