EMU Trike MAX User manual

BEING GREEN HAS NEVER LOOKED SO COOL!
American Scooter Company
American Scooter Company LLC, EMU Trikes™
Please note that due to continuing improvements to our products and services, pictures
and/or descriptions may differ from the model and/or parts depicted in this manual.
READ THIS MANUAL COMPLETELY BEFORE ASSEMBLING AND RIDING
EMU Trike™
Electric Multi Use Trike
Owners
Manual
2013-2014
Models –EMU-Max

Page 2
Table of Contents
Front Cover-----------------------------------1
Table of Contents---------------------------2
Technical Information----------------------3
Warning Statement-------------------------4
Safety Warning------------------------------5
EMU Parts List-------------------------------6
Tool Kit & Assembly------------------------7
Installing the Handlebar-------------------9
Connecting Electric Plugs----------------10
Removal of Battery Cover---------------11
Folding the Handlebar--------------------12
Installing Basket----------------------------13
Charging Batteries-------------------------14
Riding your EMU---------------------------15
Adjusting Brakes---------------------------17
Maintenance---------------------------------18
Trouble Shooting---------------------------19
Warranty--------------------------------------20

Page 3
Technical Information
Type of Motor 48V Permanent Magnet Brushless DC Motor
Motor Power 500W
Battery Type Lithium ion
Battery 10AH 48V
Charger UL Approved 110v
Charging Time 4-6 hours
Rated Speed (2 speed) 0-8mph & 0-21mph *
Single Charge distance Max up to 20 miles*
Maximum Capacity 265 lbs
EMU. Net Weight Max around 70 lbs
*Note: Speed and distance may vary depending upon the terrain and weight
load.

Page 4
Warning Statement
STOP ----- IMPORTANT!
Before you ride your EMU please read this carefully:
Your existing insurance policy may not provide coverage for your
EMU trike of electric vehicles. You should contact your insurance
company to confirm if coverage is provided.
Please do not ride your EMU until you have read this owners manual
completely and you fully understand all its contents. This manual
contains critical information for your safety. If you have any questions
about the safe operation of your EMU, you should contact your
authorized EMU dealer.
It is very important that you follow all the safety instruction within this
manual in order to ensure maximum safety.
Failure to comply with all the standards outlined in this manual could
result in fire/ or serious injury.
American Scooter Company or authorized dealers will not be liable
for any damage or injuries whatsoever caused when riding, faulty
assembly or unauthorized repairs or modifications. Any repairs
carried out by unauthorized service technicians are the sole
responsibility of the owner and the Warranty becomes void.
Our EMU range of products are designed to be ecologically
conscious, please dispose of used batteries in compliance with local
laws.

Page 5
Safety Warning
(Please read before riding your EMU)
Before riding your EMU please read and be sure you understand this manual
completely. The EMU is not a toy and should always be operated in a safe
manner. American Scooter Company will not be liable for any damages or
injuries to any person. Any questions you may have about the safe operation of
your EMU should be directed to your authorized dealer.
Failure to comply with the safety warnings and operating instructions included in
this manual could result in serious injury to the operator and to others.
The EMU is not designed for all user repairs. An authorized EMU repair
technician should carry out major repairs. American Scooter Company will not be
liable for any damage or injuries due to repairs by unauthorized individuals.
The EMU should only be operated by individuals 16 years of age or older.
The EMU is not a toy and should always be used responsibly.
Safety Instructions
!Always wear approved safety equipment when operating the EMU.
!Observe the maximum weight capacity of 265 lbs.
!No more than one person should ride the EMU at a time.
!The EMU should always be operated in a safe manner under safe
conditions.
!Never lean back on your EMU.
!Before riding, inspect the EMU to insure all quick releases and pivot points
are secured properly. Make sure handlebars are secured and hand brake
is in operating condition.
!Check the battery to insure it is properly charged.
!The power ignition must be off when charging.
!Remove your EMU from charge once it is charged. Do not leave charger
plugged in any longer that 8 hours.
!Charge the battery after each use or when required.
!Do not expose the EMU, batteries or charger to wet conditions.
!Always drive on paved surfaces.
!Be careful when riding on wet or uneven surfaces.

Page 6
12
EMU Parts List
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Page 7
Tool Kit
Charger
Tool Kit
Assembling the EMU
Help me be required to assemble your new EMU
1/ Unpack the E.M.U. and
inspect all the parts to insure
all are included. Please
contact your E.M.U. dealer
immediately if any parts are
missing or damaged when
shipped.
Place your E.M.U. on a flat,
clean surface. Place a block
3.5” under the front, by the
battery. This will make it
easier for the next step.

Page 8
2/ Remove the bolts and nuts
from the connecting tube
clamp (B). place the
connecting tube into the top
opening (A). Align the bolt
holes.
3/ Slide the two bolts
(1) through the holes
connecting tube and
neck. Twist the bolts,
do not hammer them
through.
4/ Tighten the bolts and nuts
(2) using the 2 wrenches in the
tool kit. Also tighten the small
bolts on the outside of the tube
clamp securely (B). Note some
models may have hex bolts
instead.
B

Page 9
Installing the Handlebar
Extend the handlebar tube
to full upright position and
insert it into the
connection hole on the
front forks.
6/ Ensure the handlebars
are facing front with the
brake on the left and the
throttle on the right, then
tighten the handle bar hex
bolt securely.

Page 10
Connecting the Electrical power plugs
6/ Make sure you connect
the 4 the connectors to the
right outlets. You will damage
your emu electrics if you
connect them wrong. All
connectors are color-coded.
7/ Match the pins of the
plugs to the holes of the
sockets, align the notches
and secure.
8/ The height of the
handlebars can be
adjusted by opening
the quick clip release
the raise the
handlebars by pulling
or pushing on the
crossbar, then firmly
closing the quick
release clip.

Page 11
Removal of Battery Cover
(service only)
Undo the 4 screws (one
on each side of the cover
and 2 on the back).
Gently pull the cover
upwards to remove.
Reverse operation 1 & 2
to re-install cover. Be
careful not to trap wires
when putting the cover
back on.

Page 12
Folding the Handlebar
Turn off the ignition key
Release the silver
quick clip
Lift the silver clip bar from the
bottom, at the same time pull
upwards on the handlebar
tube. Note the handlebar
remain attached to pole. Fold
down handlebars. Carefully
place the handlebar tube on
the footrest frame. Reverse
this procedure to re-attach
handlebar.
Picture of EMU handlebar
folded. Note arrow show
the direction they fold.

Page 13
Installing the Basket
Position the basket as
shown. The “U” Bracket
attaches to both sides of
the forks, in the middle of
the three holes.
Attach the basket to the “U”
bracket using the included
hardware.
Attach the back of the basket
to the mounting bracket using
the included hardware.

Page 14
Charging the Batteries
Before riding your EMU for the first time, the unit should be fully charged. Ride
your EMU until the battery is fully discharged before recharging it. Doing this 3-5
times will insure maximum battery efficiency and scooter performance. Once this
has been done, for best results.
The batteries should be recharged frequently, at least once every 30 days for
longest battery life. Leaving the battery uncharged for more than 3 months will
significantly decrease the battery lifespan. When storing your EMU for a long
period of time, fully charge the battery then remove it from your trike and store
the battery in a cool place
To charge the batteries, plug the charger into the socket located at the rear of the
battery compartment, then plug the charger into the wall outlet. The light on the
charge will be red when the unit is charging the batteries. When the light turns
green, the charge is complete.
Be sure the charger is properly connected to the EMU. The connector is
indented so that it will fit only one way. Do not force the connection. It should
slide easily into the unit when correctly aligned.
WARNING
Never leave the charger plugged into either the
EMU or electric outlet for longer than 8 hours.
Leaving your charger connected for a long
period can cause a fire.

Page 15
Riding your EMU
Always wear a helmet when riding the EMU
If you are using your EMU outdoors please be aware of all state and
local laws governing the use of such vehicles. State and local
ordinances may vary and it is your responsibility to make sure you
comply with all applicable laws.
First, put the key in the ignition
switch located on the right side of
the light pod. Turn the key to the first
“On” position. The first ON position
is ignition/ power .The second ON
position is for the additional
headlight.
The battery gauge on the pod and will
illuminate, indicating the battery is
engaged. At full power the entire
gauge will be illuminated. As the
power decreases,the lights go out
starting with the right side moving to
the left. When there is no illumination,
the battery is completely drained and
your EMU must be recharged. The
single amber light shows when
headlight is on.
The speed switch is just below the
throttle, located on the right side of
the handlebar to the (-) position is
slow speed. Position (o) is high
speed.The throttle is a twist grip.
Twist down slowly to increase
speed. The throttle is very sensitive
so be very careful until you get used
to the speed and sensitivity.

Page 16
To stop your E.M.U., disengage
the throttle and apply pressure to
the handbrake. Beware the brake
is very sensitive. When the brake is
applied this kills the power to the
throttle
If you are parking your scooter on
an incline, engage the handy
parking brake by tightly holding the
hand brake and pushing the
parking brake paddle towards you.
Pull the handbrake lever towards
you to release.
When parking the scooter, always
remove the key for additional
security.
The red or green switch is the
horn.
To adjust the seat, undo the quick
release then push in brass button
and adjust as required.
To remove the seat pole undo the
two bolts and then lift seat pole up.
When installing the seat make sure
these bolts are tight.

Page 17
Adjusting Brakes
In order to adjust the sensitivity
of the hand brake, turn the
thumb turn on the front of the
brake lever on the front wheel.
Make sure the brake is off
before adjusting.
Front Facing

Page 18
Maintenance
Your EMU requires minimum maintenance to give you years of service. Always
follow these simple procedures before your ride.
•Make sure battery is fully charged.
•Never leave battery uncharged for more than 30 days, as this will
negatively impact performance and battery lifespan.
•Inspect all connections each time you ride to insure nothing is loose and
wires are not frayed or damaged.
•Make sure tires are inflated to their proper pressure as indicated on the
tires. 35psi front and 35psi back
•Test brakes to insure they are operating before increasing speed.
•Properly adjust helmet to each rider for maximum protection.
Battery Replacement
Battery replacement should be done by an EMU authorized service dealer or
anyone with simple technical skills. The battery is located in the battery
compartment on the footboard. To access the battery, remove the screws that
hold on the battery cover and carefully disconnect the plug from the battery
terminal, Replace the battery and reconnect the plug to the correct connectors.
Replace and secure the cover. Fully charge the batteries before attempting to
use.
Wiring Diagram

Page 19
Trouble Shooting
Problem
The key is in the ON position, but the
EMU does not move.
The EMU rides roughly and is difficult
to steer.
The handlebar wobbles and doesn’t
feel tight.
EMU doesn’t brake completely.
EMU will not recharge within 10 hours.
Most Likely Cause
The battery may not be adequately
charged. Check the battery level indicator
on the pod. If the red lights are not
illuminated, charge the battery before using
the EMU. Check reset button.
The brake may be engaged. Disengage the
brake.
Check the tire inflation. Check this regularly
to insure safe operating. Check all
connections on the handlebars
Immediately stop operation and check to
insure all connections have been tightened
sufficiently.
Brakes may need adjusting. See brake
adjustment in this manual or Contact your
EMU dealer.
Check connector is correctly inserted into
back of your EMU. Check power to outlet.
Battery may be malfunctioning. Contact
your EMU dealer.
The front wheel spins on my EMU
trike when I try to accelerate.
First of all and most importantly, lean
forwards to put more weight onto the front
wheel. Turn the throttle very slowly to build
up speed. NEVER LEAN BACK ON YOUR
EMU, this could cause your trike to flip
backwards especially when going uphill.

Page 20
Warranty
This Warranty does not cover or apply to the following: Normal wear & tear: any
damage, failure and/or loss caused by any kind of accident whatsoever. Also any
accident caused by, misuse, neglect, abuse and/or failure to follow the
instructions or warnings as indicated on the EMU trike or within this owners
manual or other printed material provided with this product. Damage, failure
and/or loss caused by the use of the EMU in any manner for which such products
were not specifically designed.
American Scooter Company/authorized dealer warrants each new EMU for
twelve (12) months according to the following terms: tires are warranted for three
(3) months. This Warranty extends to the original retail purchaser only and
commences on the date of the original purchase. Extended Warranties above the
twelve (12) months are at the discretion of American Scooter Company or
Authorized dealer. If sold as a used product, the warranty is for 90 days from
date of purchase. Any part of the EMU product manufactured or supplied by
American Scooter Company/ Authorized dealer and found to be defective in
material or workmanship will be repaired or replaced by either American Scooter
Company or authorized dealer without charge for parts or labor. American
Scooter Company or authorized dealer is responsible for the expense of
delivering or shipping the Warranty replacement parts. However, if the customer
chooses not to replace the parts, the expense of delivering the EMU trike product
to either American Scooter Company or authorized dealer for Warranty work or
the expense of returning it back to the owner after repair or replacement will be
paid by the owner. American Scooter Company, authorized dealer’s
responsibility in respect to claims is limited to making the required repairs or
replacements and no claim of breach of Warranty shall be cause for cancellation
or rescission of the contract of sale of any EMU product. Written proof will be
required showing proof of purchase and date of purchase to substantiate any
Warranty claim. American Scooter Company or authorized dealer must perform
all Warranty work, or prior written permission from American Scooter Company
or authorized dealer for repairs by other. The warranty is limited to thirty (30)
days from the date of purchase for any EMU trike that is used for rental,
demonstration or commercial purposes or any other income producing purpose.
This Warranty does not cover any Emu trike that has been subject to misuse,
neglect, negligence or accident, or operated in any way contrary to the operating
instructions as specified in the EMU owners manual. This warranty does not
apply to any damage to the EMU trike that is the result of improper maintenance
or to any EMU trike that has been altered or modified so as to adversely affect
the products operation, or performance or durability or that has been altered or
modified to change its intended use. This Warranty does not extend to repairs
made necessary by normal ware and or by use of parts that are incompatible
with EMU products. In addition this Warranty does not cover items that
experience normal wear and tear. American Scooter Company or Authorized
dealer reserves the right to improve the design of any product without assuming
any obligations to modify any product previously manufactured. All Warranties
are limited in duration to the twelve (12) months Warranty period. Any such
implied Warranties including merchantability, fitness for a particular purpose or
otherwise are