Encore Hartco ACE 8000 Series User manual

ACE 8000 Series
Multi-Head Clipping Machine
OPERATING
MANUAL
© Encore Hartco 2023-02-22
This manual contains instructions for unpacking/re-asssembly after delivery (if required),
initial set-up, machine operation, parts identication and customizing machine settings
to serve your manufacturing needs.
ENCORE HARTCO
ACE 8004
ACE 8005
ACE 8006
MULTIHEAD
CLIPPING
MACHINE
Use with Encore Hartco
ACE-1 and ACE-3
sinuous spring
anchor clips
sold
in rolls
www.encorehartco.com
[email protected]om
Northbrook, IL 60062 U.S.A.
Phone: [phone]
Fax: [phone]
It is the employer’s responsibility
to assure this manual is read
and understood by all personnel
assigned to operate this machine,
and manual is kept on hand for
future reference.

[ INTENTIONALLY LEFT BLANK ]

Encore Hartco | ACE 8000 Multi-Head Clipper OPERATING MANUAL CONTENTS & SAFETY INFORMATION 3
ACE 8000 Multi-Head Clipping Machine
OPERATING MANUAL
SAFETY
WARNING
READ THE ENTIRE MANUAL
BEFORE TURNING ON OR
OPERATING THE MACHINE.
SAFETY GLASSES (ANSI A87)
should always be worn by all
persons in the work area while
operating, maintaining or
repairing the machine. Wear
hearing and personal protective
equipment as required.
NEVER use oxygen, carbon dioxide
or any other bottled gas as a
power source for this machine, as
the tool will explode and cause
serious injury.
TO PREVENT SERIOUS INJURY:
DO NOT operate the machine when you are
tired or under the inuence of drugs, alcohol
or medication.
INSPECT MACHINE DAILY for worn or
abraded surfaces, including air hoses and
all cables. Make sure clipping tool bolts and
screws are tight. Never operate the machine
if clip tool leaks air, has missing parts, is
damaged or needs repair.
DO NOT operate with air pressure set beyond
the maximum of 90 PSI.
NEVER place hands or ngers near tool’s
clipping area when operating clipping tool
or when connecting air supply to machine.
DISCONNECT THE AIR SUPPLY when
servicing or cleaning the clipping head, or
when clearing a jammed rail.
DO NOT remove safety warnings or stickers.
AVOID wearing loose clothing and jewelry
while operating, servicing or cleaning
machine.
Use only parts, fasteners and accessories
recommended and sold by ENCORE HARTCO
and its authorized distributors.
Safety Instructions ......................................................3
Components and Features ...............................................4
Preparing for Operation .................................................6
THE MECHANICAL PROCESS .........................................................6
REASSEMBLY AFTER DELIVERY ......................................................6
ADJUSTING THE SUPPORT TRAY AND KNEE SWITCH HEIGHT .........................6
LOAD A ROLL OF ACE CLIPS .........................................................7
FEED CLIPS INTO MACHINE ..........................................................7
REPLACING A ROLL OF ACE CLIPS ...................................................7
REMOVING ACE CLIPS FROM TOOL ASSEMBLY .......................................8
Operating the ACE 8000 .................................................9
ATTACH AIR SUPPLY, SET PRESSURE..................................................9
CONTROLLING THE AIR SUPPLY .....................................................9
Main Air Supply Valve
Single Tool Air Supply On-O Valve
Pressure Release Valve
ADJUSTING CLIPPING TOOL POSITION............................................. 10
Releasing a Clipping Tool
Setting Clip-to-Clip Distances
Moving Tool Closer or Further from Support Tray
Swiveling Tool
SETTING ENDSTOP PLATES ...................................................... 11
APPLYING CLIPS TO RAILS AND BOARDS........................................... 11
Production of Straight Rails
Production of Curved Boards
APPLYING A SINGLE CLIP .......................................................... 12
Troubleshooting ...................................................... 12
Appendices
APPENDIX A: TECHNICAL DRAWINGS & PARTS ..................................... 13
APPENDIX B: RECOMMENDED MAINTENANCE ..................................... 23
ACE 8000 Clipper Features and Specications................. BACK COVER

Encore Hartco | ACE 8000 Multi-Head Clipper
OPERATING MANUAL COMPONENTS AND FEATURES 4
Key features and assemblies of the
ACE 8000 include:
Components
and Features
Tool Assembly
(ACE Clipping Head)
Pneumatically drives the clip
into the rail.
Under Mount Clip Dispensers
Convenient access to 1,500
count ACE Clip rolls. The model
shown holds up to 6 rolls. Models
congured for 7-12 tools hold up
to 12 rolls.
Common Rail Design with
Tool Positioning Valve
Each tool can be independently
adjusted to pivot and move left or
right, forwards or back, and side to
side using a one-touch air valve.
The Encore Hartco ACE 8000 Series Multi-Head
Clipper is a highly efcient machine that quickly
and accurately installs multiple ACE clips
onto wood frame rails and curved boards at
customizable intervals. The operator uses the
knee switch to install all clips simultaneously.
The ACE-8005 model, featured in this manual,
is built with ve clipping tools. However, the
conguration of the 8000 Series shown at right
can also be built with 4 tools (ACE-8004) or 6
tools (ACE-8006). An expanded frame machine
can hold as many as 12 tools (ACE-8012).

Encore Hartco | ACE 8000 Multi-Head Clipper OPERATING MANUAL COMPONENTS AND FEATURES 5
ACE Tool
Assembly for
Multi-Head
Machine
Tool Switch
Assembly
Pneumatic Hold-Down
Cylinder Assembly
End-Stop
Plate
Assembly
Guide Magnets
on Support Tray
ACE Tool
Valve
Assemby
Air Chamber
Support
Tray & Knee
Switch

Encore Hartco | ACE 8000 Multi-Head Clipper OPERATING MANUAL PREPARING FOR OPERATION 6
ACE 8000 Getting Started
ADJUSTING THE SUPPORT TRAY
AND KNEE SWITCH HEIGHT
The clipping tool is set at a xed height on
the machine. To apply clips to rails and boards
of different heights, the work tray must be
lowered or raised to be level with the anvil
block (A) under each tool.
1. Loosen all the nuts on each leg of the Tube
Frame holding the Support Tray & Knee
Switch assembly in place.
2. Lift or lower the entire unit as
needed.
3. Retighten all nuts securely.
Tube Frame
Support Tray
& Knee Switch
TOP OF
TABLE
A
1
2
3
THE MECHANICAL
PROCESS
The ACE 8000 Multi-Head Clipping
Machine applies sinuous spring
anchor clips to wood rails and
curved boards efciently and
accurately with minimal operator
assistance.
First, a length of wood (a rail)
or curved board is placed on the
table. The machine’s clipping tools
are activated/deactivated per
clip count required and manually
positioned at the desired clip-to-
clip distances and angles. Holding
the wood piece under the array
of clipping tools, the operator
pushes the knee bar to install all
clips simultaneously. The wood
piece is removed and another is
loaded into place. All subsequent
rails/boards will be clipped in
the same conguration unless a
change is made by the operator.
REASSEMBLY AFTER
DELIVERY
The ACE 8000 should be shipped
fully assembled. If some
re-assembly is required, refer to
instructions provided with the
machine or component.
WARNINGS:
Wear safety glasses when
operating the machine.
To prevent serious injury:
• Air supply should be off
when positioning work table,
rails and tools.
• Keep hands and ngers
away from tool clipping area.
• Keep others away from
– and take care not to
inadvertently bump – the
knee bar until ready to
install clips.

Encore Hartco | ACE 8000 Multi-Head Clipper OPERATING MANUAL PREPARING FOR OPERATION 7
FEED CLIPS INTO MACHINE
Push clips
into tool
1. Verify that rear feed cylinder
is pointing down.
2. Push clips into back of tool
until clips contact driver blade
and can go no further.
Feed
cylinder
REPLACING A ROLL OF
ACE CLIPS
1. For safety reasons, operator
should wait until the last clips
of the old roll have cleared
the feed cylinder and then
pause operating the machine.
2. Follow steps in “LOAD A
ROLL OF ACE CLIPS” above.
3. With constant pressure,
feed clips of the new roll in
behind the last clip of the
previous roll.
1. Load roll. ACE Clip labels will
be on the right side, when
viewing from the back of the
machine (see Fig 1). Slide roll
onto spool rod (A). Clips spool
off clockwise (dotted lines)
when seen from the label side,
FIG. 1
WORK TRAY
going under the roll and over
the top of the tray above (B).
2. Twist the clips so that the
polycords are on the top of
the strip (C), and pull the
towards the clipping tool.
LOAD A ROLL OF ACE CLIPS
A
B
LABEL
3. Place a guide magnet (D)
beside and between each line
of clips to prevent lines from
catching on each other or
sliding off the tray.
C
D
LABEL
BACK

REMOVING ACE CLIPS
FROM TOOL ASSEMBLY
1. The rear feed cylinder (E), is
located behind the clipping
tool and points downward
when the machine is in
operation.
2. To remove clips, lift the feed
cylinder up. Swing ag (F)
located underneath joint up to
support cylinder.
3. Spread left and right pawls
(G) away from side plates of
clipping tool.
4. While holding pawls apart,
slide clips back and out of
machine.
Caution: Do not overspread
pawls.
E
Encore Hartco | ACE 8000 Multi-Head Clipper OPERATING MANUAL PREPARING FOR OPERATION 8
1 2
3 4
Pawl
(only left pawl
visible here)
G
F

Encore Hartco | ACE 8000 Multi-Head Clipper OPERATING MANUAL OPERATING THE MACHINE 9
Operating the ACE 8000
Single Tool Air Supply
On/O Valve
• Pull lever (I) down to a
90 degree angle to shut off.
• Push lever up to restore air
ow.
ATTACH AIR SUPPLY, SET PRESSURE
1. Attach air supply to inlet.
2. Pull up cap of air regulator to the “unlock” position.
Turn cap to set air pressure between 60–90 PSI.
Clockwise = increases pressure
Counterclockwise = decreases pressure
Determine the lowest PSI the machine requires to
drive the fasteners securely and use that setting.
(Note: The factory uses 80 PSI.)
4. Push regulator cap back down into “lock” position
after setting air pressure.
Air Regulator
Cap
Air Supply
Shut-off
Valve
Inlet
CONTROLLING THE
AIR SUPPLY
Main Air Supply Valve
For safety reasons, shut off the
ACE 8000’S main air supply
whenever positioning work table,
tools or rails, or leaving the work
area.
• Swing Air Supply Shut-Off
Valve (H) up 90 degrees to
shut off main air supply.
H
AIR
ON
AIR
OFF AIR
ON
AIR
OFF
Pressure Release Valve
The ACE 8000 Air Chamber (J)
has a Ball Valve (J) that functions
as a pressure relief valve to
lessen pressure if needed. Pull
down the ring as shown to open
valve. DO NOT TAMPER WITH
OR REMOVE THIS SAFETY
MECHANISM.
J
I
I
K

Encore Hartco | ACE 8000 Multi-Head Clipper OPERATING MANUAL OPERATING THE MACHINE 10
Moving Tool Closer or
Further from Support Tray
This feature allows clipping of
rails on their thinner edge and
around curved boards.
• Squeeze the release lever (L).
• Pull tool forward/back until
gap (O) is as desired.
O
N
M
Setting Clip-to-Clip
Distances
Determine desired intervals
between clips with a measuring
tape or pre-marked template.
• While squeezing the lever (L),
slide the tool (M) left or right
along the machine track (N).
Center the tool where the clip
should be installed.
• Let go of the release lever to
lock the tool into place.
L
WARNING!
Whenever moving a
clipping tool, be sure to
keep hands and ngers
away from the clip exit
area of the tool.
Releasing a Clipping Tool
To move a clipping tool, grip it
rmly from the front and squeeze
the tool release lever (L) towards
the table front.
Swiveling Tool
The tools are designed to swivel
on the track in order to allow
placement of clips snugly against
a curved board.
• While squeezing the lever (L),
pivot tool to the left or right.
• Let go of the release lever to
lock the tool into place.
L
ADJUSTING CLIPPING
TOOL POSITION

Encore Hartco | ACE 8000 Multi-Head Clipper OPERATING MANUAL OPERATING THE MACHINE 11
Production of Curved Boards
The tools are designed to swivel
on the track and move forward
and backward, and side-to-side
(see page 10).
For best results, individual
clipping tools must be positioned
right next to and perpendicular
to the edge where the clip will be
applied (S).
S
APPLYING CLIPS TO RAILS AND BOARDS
R
Production of Straight Rails
1. Keeping rail against End-Stop
Plate, push rail underneath
and against the clipping tools.
1. Depress the tool release lever
then move each tool into
desired position around the
curved board. Set End-Stop
Plate on sides to help guide
future boards into the correct
position consistently.
2. Push Knee Switch bar (R)
forward to apply all clips
simultaneously.
SETTING ENDSTOP
PLATES
To ensure consistent installation
of clips along rails/boards, use
End-Stop Plate located on either
or both sides of machine to set
the distance to the right side (or
left side) clip.
1. Loosen large nut (P) located
underneath track.
P
Q
2. Place rail where desired
under clipping tools, then
slide the End-Stop Plate (Q)
up next to it.
3. Tighten the nut.
2. Push Knee Switch bar (R)
forward to apply all clips
simultaneously.

Encore Hartco | ACE 8000 Multi-Head Clipper OPERATING MANUAL OPERATING MACHINE / TROUBLESHOOTING
12
APPLYING A SINGLE CLIP
T
Sometimes a single clip needs to be
applied to a rail or board in a unique
spot, or be added after a production
run has been completed.
• Position rail or board under tool
clipping head. Make sure ngers
are not in clipping tool exit area.
• Push valve (T) up to apply a
single clip from that tool.
TROUBLESHOOTING ACE 8000
PROBLEM CAUSE SOLUTION
Blade does not return. Obstruction in tool. Remove obstruction.
Clips not feeding. Dispenser obstruction. Remove obstruction.
Feed cylinder not engaged. Engage by tilting up feed cylinder,
allowing ag to drop.
Side of clip is not ush with rail. The board is warped. Operator must keep rail pushed up against
Rail is not against tool back. tool back.
Clip driven too deep into rail. Air pressure too high. Reduce air pressure, no lower than 60 PSI.
Clipping tool too low/close to rail With correct rail in place, raise tool height
(tool assembly is set too low). using the handle assembly.
Clip not driven to proper Air pressure too low. Increase air pressure, not exceeding 90 PSI.
depth on rail. Tool too high/not close enough to rail With rail in place, lower tool height until
(tool assembly is set too high). tops of rail and block are at the same height.
WARNING! The clip will
re instantly, so make sure
ngers and hand are clear
of the clip exit area before
pushing the valve.

Appendix A
Encore Hartco | ACE 8000 Multi-Head Clipper OPERATING MANUAL 13
ACE 8000 SERIES MULTIHEAD
CLIPPING MACHINES
Technical
Drawings & Parts
ACE 8000 Multi-Head Machine - Main Assemblies (#EH-8005) ............ 14
Air Chamber (#59037) ................................................. 20
Anvil Blocks (#59012).................................................. 16
Feed Assembly for Multi-Head Machine (#57455) ....................... 18
Guide Magnet Assembly (#59033)...................................... 21
Knee Switch Assembly for Multi-Head Machine (#59056) ................ 22
Overspool Tray Assembly (59072) ...................................... 19
Pneumatic Air Regulator Assembly (#59065) ............................ 21
Pneumatic Hold-Down Cylinder Assembly (#59012) ..................... 16
Pneumatic for Tool/Pneumatic for Tool - End (#59029/#59030). . . . . . . . . . . 17
Rail Assembly (#59045) ................................................ 18
End-Stop Plate (#59080) ............................................... 20
Support Tray Assembly (#59067) ....................................... 21
Tool Multi-Head Assembly (#59008) .................................... 15
Tool Switch Assembly (#59034) ........................................ 17
Tube Frame for Multi-Head (#59022) ................................... 19
© Encore Hartco 2023-02-15
www.encorehartco.com
[email protected]om
Northbrook, IL 60062 U.S.A.
Phone: [phone]
Fax: [phone]

REVISION HISTORY
REV DESCRIPTION DATE
1 NOTE ADDED 4/30/18 215509 NOW 16125 8/15/2018 3 LOCTITE NOTE ADDED 9/14/2022
1234 1234
A
B
C
D
A
B
C
D
SHEET 1 OF 1
CREATED BY REVISED BY
3/16/2018
DWG NO
EH-8005
REV
ACE 8005 MULTI-HEAD
MACHINE - 5 HEADS*
TS
TITLE
C
SIZE
* DEFAULT (BASE) MODEL. 4-HEAD (EH-8004) AND 6-HEAD MODELS ALSO AVAILABLE.
59072
59067
59033
59022
20457
59065
59034
59008
20336 x 6”
20161
15100
59080
59080
59009 59010
OR
59011
59030
59029
59037
57455
59012
59046
59056
8004 8005
QTY
(BY MODEL)
DESCRIPTION
8
NUT, HEX, 3/8-16
15100
8
WASHER 3/8 ID x 3/4 OD
20161
4
1/4" POLYETHYLENE TUBING- 6"
20336 x 6
4
U-BOLT, 3/8-16 cut to 3-1/4"
20457
4
FEED ASSEMBLY
57455
4
TOOL - MULTIHEAD
59008
4
PNEUMATIC CYLINDER ASSEMBLY
59012
4
ANVIL BLOCK (*or 59009 or 59010)
59011*
1
MULTI-HEAD TUBE FRAME
59022
3
TOOL PNEUMATIC ASSEMBLY
59029
1
TOOL PNEUMATIC ASSEMBLY - END
59030
8
GUIDE MAGNET ASSEMBLY
59033
4
TOOL SWITCH ASSEMBLY
59034
AIR CHAMBER ASSEMBLY- 6 PORTS
59036
1
AIR CHAMBER ASSEMBLY- 5 PORTS
59037
1
RAIL ASSEMBLY
59046
AIR CHAMBER ASSEMBLY- 4 PORTS
5903X
1
MULTI-HEAD KNEE SWITCH ASS’Y
59056
1
PNEUMATIC ASSEMBLY
59065
3
SUPPORT TRAY ASSEMBLY
59067
1
OVERSPOOL TRAY ASSEMBLY
59072
2
8 8 5 4 5 5 5 5 1 4 1
10
5 1 1 1 1 3 1 2
8006
8 8 6 4 6 6 6 6 1 5 1
12
6 1 1 1 1 3 1 2
STOP PLATE ASSEMBLY
59080
PART NO.
590365903X
EH-8004 EH-8006
ACE 8000 Main Assemblies
Encore Hartco | ACE 8000 Multi-Head Clipper DRAWINGS & PARTS 14

1234
SHEET 1 OF 2
CREATED BY
REVISED BY
3/2/2018
DWG NO
59008
REV
3
TOOL - MULTIHEAD
TS
TITLE
C
SIZE
QTYDESCRIPTION
PART NO.
2
SHCS, 1/4-20 X 3/4
15001
2
FHCS 1/4-20 x 1/2
15104
6
SHCS 5/16-24 X 1 3/4
15155
6
NUT, NYLOK, 5/16-24
15167
2
SHSS, 3/8 x 1-1/4
15248
2
FHCS 1/4-20 X 3/4, STEEL
15757
2
DOWEL PIN, 1/8 x 1/2
16125
2NUT, NYLOCK, 1/4-20, STEEL20012 2NUT, NYLOCK, 5/16-1820110 2
FHCS 3/8-24 X 1
20255
1
HOSE BARB FITTING, 3/8 NPT
20453
1PAWL - RH
57338
1
BLADE GUIDE57339
2SPRING57341 1PAWL - LH57345 1BLADE - MULTIHEAD59000 1CYLINDER MOUNT - MULTIHEAD59001 1
FRONT PLATE - MULTIHEAD59002
1ANVIL - MULTIHEAD
59003
1
TOOL BASE59004
1
RIGHT SIDE PLATE59005
1
LEFT SIDE PLATE59006
1
CYLINDER, 2" BORE
59007
1234
A
B
C
D
A
B
C
D
59007
59001
15001
15104
57339
59000
57341
16125
57338
57345
59005
15248
15155
59006
15167
16125
2
20110
0110
57341
20255
59004
15155
20453
59003
ANVIL BLOCK SEE NOTE BELOW
NOTE – ANVIL BLOCK PART NO. DETERMINED BY RAIL THICKNESS RAILS .625" TO 1.25": USE #59009
RAILS 1.25" TO 2.50": USE #59010
RAILS 2.50" TO 3.00": USE #59011
REVISION HISTORY
REV DESCRIPTION DATE
1 NOTE ADDED 4/30/18 215509 NOW 16125 8/15/2018 3 LOCTITE NOTE ADDED 9/14/2022
59002
20012
15757
USE RED LOCTITE WHEN ATTACHING BLADE (#59000). USE HEAT TO DISASSEMBLE
15167
15155
Tool - Multi-Head
Encore Hartco | ACE 8000 Multi-Head Clipper DRAWINGS & PARTS 15

EH-8005
QTY* REQUIRED PER
MODEL NO.
The Anvil Block’s height is based on
the height of the wood being clipped
HEIGHT OF RAIL OR BOARD
5
0.625” - 1.25”
1.250” - 2.50” 5
EH-8006
6
6
EH-8004
4
4
2.50” - 3.00”
PART NO.*
59009
59010
59011 5 6
4
1
1
2
2
3
3
4
4
A A
B B
C C
CREATED BY
REVISED BY
DWG NO
TITLE
REV
9/23/2022 1
TS
ANVIL BLOCKS
0.75”, 1.25” AND 2.5”
59011 (0.75”)
59010 (1.25”), 59009 (2.5”)
59010
1.250”
59011
0.750”
59009
2.500”
0.625” - 1.25”
R A I L
59009
59011
2.50” - 3.00”
R A I L
Each clipping tool must have an anvil block. When placing an
order, specify model number and which height anvil blocks to
include using the part number chart above.
BOLDFACE indicates the default machine model and anvil block.
*
59010
1.25” - 2.50”
R A I L
0.625”
min
1234
1234
A
B
A
B
CREATED BY
REVISED BY
DWG NO
TITLE
SIZE
C
REV
SHEET OF1 1
3/29/2018 1
TS
PNEUMATIC HOLD-DOWN
CYLINDER ASSEMBLY
59012
REVISION HISTORY
REV DESCRIPTION DATE
59017
20461
EHC01021
EHC01021
20454
59021
20454
59018
59020
59020
59021
59019
15470
20520
20442
20454
20454
20443
20442
20014
20014
59018
20520
5901359013
59016
20004
20004
59015
QTYDESCRIPTION
1
TUBE FTG 1/4 X 1/8 NPT,
STRAIGHT
15470
5
O-RING #016 70D20004
5
O-RING #11420014
5
O-RING #036 70D20442
1
PIPE PLUG, 1/16 NPT,
5/32 HEX
20443
10HEAVY DUTY RETAINING
RING
20454
1
CLAMP COLLAR, 5/8-11
THREADED
20461
5
O-RING #141 70A20520
4
THREADED ROD
1/4-28 x 4-11/16
59013
1
TOP JOINING PLATE59015
1
BOTTOM JOINING PLATE59016
1PISTON ROD59017
5
PARTITION SEPARATOR59018
1
SUPPLY PARTITION59019
4
CYLINDER PARTITION59020
5CYLINDER HOLDING
PARTITION
59021
4
NUT, NYLON, 1/4-28
EHC01021
120520 O-RING REPLACES
20442 O-RING ON ALL 59021 3/9/2021
Hold-Down Cylinder, Anvil Blocks
Encore Hartco | ACE 8000 Multi-Head Clipper DRAWINGS & PARTS 16

1234
1234
A
B
A
B
CREATED BY
REVISED BY
DWG NO
TITLE
SIZE
C
REV
SHEET OF1 1
3/6/2018
TS
TOOL SWITCH
ASSEMBLY
59034
QTYDESCRIPTION
PART NO.
2SHCS 8-32 x 115287
2
TUBE FTG 1/4 X 1/8 NPT, STRAIGHT
15470
1
PUSH-IN FTG 0.250 X 1/8 NPT ELBOW
15512
1
NIPPLE, 1/8 NPT
15864
1
VALVE, 3-WAY, KNEE SWITCH20086
1PUSH BUTTON, BRASS20141
1
BREATHER VENT, 1/8 NPT
20256
1
1/4" POLYETHYLENE TUBING- 9.75"
20336 x 9.75
1
TEE, PIPE, 1/8 NPT, FMF
20447
1LIMIT VALVE20455
20447
15512
15864
20455
15287
20256
20141
20086
20336 x 9.75
15470
15470
1234
1234
A
B
A
B
CREATED BY
REVISED BY
DWG NO
TITLE
SIZE
C
REV
SHEET OF1 1
2/6/2018
TS
TOOL PNEUMATIC (59029) and
TOOL PNEUMATIC - END (59030)
59029 / 59030
PART NO.
QTY PER ASS’Y
59029 DESCRIPTION
1
PUSH-IN FTG 0.250 X 1/8 NPT
ELBOW
15512
1
NIPPLE, 1/8 NPT
15864
1
VALVE, 3 WAY FOR SEMI-AUTO AK20082
1
VALVE, 1/2 NPT
20114
3
NIPPLE, 1/2 SCHEDULE 80 PIPE
20122
1
POPPET SHUTTLE VALVE, 1/8” NPT
20224
1
1/4" POLYETHYLENE TUBING- 46"
20336 x 46
1
1/4" POLYETHYLENE TUBING- 47"
20336 x 47
1
MUFFLER 3/4 NPT
20346
1
TEE, PIPE, 1/2 x 1/2 x 1/4
20444
1
HOSE BARB FITTING, 1/2 NPT
20445
1
PUSH-IN TUBE FTG, TEE, 1/4 x 1/8
NPT, STEEL
20446
1
PUSH-IN TUBE FTG 0.25 X 1/4 NPT
ELBOW, STEEL
20462
1
HOSE, 1/2 ID, PUSH-LOK- 32"
20518 x 32
59030
2
1
1
1
3
1
1
1
1
1
1
1
1
20346
20122
20122
20122
20445
20444
20082
20336 x 47
1/4" POLYETHYLENE
TUBING - 476"
(FROM 57455)
20518 x 32
HOSE, 1/2 ID, PUSH-LOK- 32"
(TO TOOL HEAD)
20462
15512
20336 x 46
1/4" POLYETHYLENE
TUBING - 46"
(FROM 59034)
20224
15864
20114
15512
FOR TOOL PNEUMATIC
ASSEMBLY - END (59030)
USE PART NO.
15512
FOR TOOL PNEUMATIC
ASSEMBLY (59029)
USE PART NO.
20446 20446
Tool Switch, Tool Pneumatics
Encore Hartco | ACE 8000 Multi-Head Clipper DRAWINGS & PARTS 17

1
1
2
2
3
3
4
4
A A
B B
C C
CREATED BY
REVISED BY
DWG NO
TITLE
SIZE
C
REV
SHEET OF1 1
3/6/2018
TS
RAIL ASSEMBLY
59046
QTYDESCRIPTION
PART NO.
2
BHCS 1/2-13 x 2-1/2
20448
4
NUT, NYLOK, 1/2-13
20449
2
FHCS 1/2-13 x 2
20464
1
FRONT ADJUSTMENT RAIL59045
4
RAIL SPACER59047
1ADJUSTMENT RAIL
59048
59048
59047
59047 20448
20448
20464
20449
59047
20449
59045
Rail Assembly, Feed Assembly
Encore Hartco | ACE 8000 Multi-Head Clipper DRAWINGS & PARTS 18
1234
1234
A
B
A
B
CREATED BY
REVISED BY
DWG NO
TITLE
SIZE
C
REV
SHEET OF11
TS
8/28/2017
10/14/2022
3
TS
FEED ASSEMBLY
57455
QTY DESCRIPTION
PART
NO.
1
ROLL PIN 1/8 X 1 1/415003
1
SHSS 1/4 X 1-1/2
15508
1
PUSH-IN FITTING
0.250 X 1/8 NPT ELBOW
15512
1
O-RING #111 70D20013
1NUT, NYLOCK 10-2420017
4
SHCS 10-32 X 1/220050
1O-RING #21020100
2
SHCS 8-32 x 5/8
20102
1
1/4" POLYETHYLENE
TUBING - 6.0"
20336
x 6
1MOUNTING BRACKET57361
1
CYLINDER MOUNT57362
1CLIP FEEDER STOP57363
1
CYLINDER END CAP (CLIP FEEDER)
57364
1
CYLINDER BODY (CLIP FEEDER)57365
1
PISTON (CLIP FEEDER)
57367
1
COMPRESSION SPRING57368
1TORSION SPRING57371
15003
20017
57365
20013
20100 57361
20102
20050
15508
57364
15512
57368
57363
57362
57371
REVISION HISTORY
REV DESCRIPTION DATE
1 HOSE LENGTH ADDED 8/27/2018
2
HOSE LENGTH CHANGED 10/14/2022
3
20017 REPLACED 15044 9/10/2020
57367
20336 x 6

Tube Frame, Overspool Tray
Encore Hartco | ACE 8000 Multi-Head Clipper DRAWINGS & PARTS 19
1234
1234
A
B
A
B
CREATED BY
REVISED BY
DWG NO
TITLE
SIZE
C
REV
SHEET OF1 1
3/15/2018
TS
OVERSPOOL TRAY
ASSEMBLY
59072
59077
59075
59073
59076
59074
20173
PART NO. QTYDESCRIPTION
3
NUT, NYLOK, 3/8-16 GR5
20173
3
THREADED ROD 3/8-16 x 10-1/2
59073
3
DOUBLE ENDED SPOOL ROD
59074
3ANGLE IRON TRAY SUPPORT59075
3
2" x 2" x 7-5/8" 11 GAUGE TUBE
59076
1OVERSPOOL TRAY59077
1234
1234
A
B
A
B
CREATED BY
REVISED BY
DWG NO
TITLE
SIZE
C
REV
SHEET OF1 1
3/5/2018
TS
MULTI-HEAD TUBE FRAME
59022
QTYDESCRIPTION
PART NO.
4
SHCS 5/16-18 x 5/815091
1
2 x 2 x 13 11 GAUGE TUBE59022.1
2
2 x 2 x 30.5 11 GAUGE TUBE59022.2
1
2 x 2 x 48.5 SPOOL ROD TUBE59022.3
1
2 x 2 x 48.5 11 GAUGE TUBE59022.4
1
2 x 2 x 32 11 GAUGE TUBE59023
2
FRONT LEG59024
1
PNEUMATIC ASSEBMLY MOUNT59027
1
CHAMBER MOUNT WELDMENT59028
59028
59023
59024
59022.2
59022.4
59022.3
59022.1
59027
59022.2
59024
15091

Air Chamber, End-Stop Plate
Encore Hartco | ACE 8000 Multi-Head Clipper DRAWINGS & PARTS 20
CREATED BY
REVISED BY
DWG NO
TITLE
SIZE
C
REV
124
123
3
4
A
B
C
D
E
F
A
B
C
D
E
F
SHEET OF1 1
2/23/2021
TS
AIR CHAMBER ASSEMBLY -
5-PORTS
(w/4 or 6 port options)
59037
DESCRIPTIONPART NO.
FTG 1/2 x 1/2 NPT, ELBOW20088
1/2" POLYETHYLENE TUBING- 43"
20116 x 43
1/2" POLYETHYLENE TUBING- 5"
20116 x 5
TUBE FTG 0.25, TEE, NYLON20165
1/4" POLYETHYLENE TUBING- 1.5"
20336 x 1.5
1/4" POLYETHYLENE TUBING- 3.5"20336 x 3.5
1/4" POLYETHYLENE TUBING- 4.5"
20336 x 4.5
1/4" POLYETHYLENE TUBING- 47"
20336 x 47
1/4" POLYETHYLENE TUBING- 50"20336 x 50
1/4" POLYETHYLENE TUBING- 6"
20336 x 6
TUBING, 1/4" JOINED POLYURETHANETUBING - 50"20371 x 50
SAFETY VALVE20456
PUSH-IN TUBE FTG, TEE, 1/2 x 1/2 x 1/4, NYLON20458
WELD ON FITTING 1/4 NPT59036.1
WELD ON FITTING 1/2 NPT
59036.2
CHAMBER CAP59036.4
CHAMBER MOUNT PLATE59036.5
1
1
1
5
1
1
1
4
1
2
1
1
1
1
6
2
1
AIR CHAMBER TUBE- 4 PORTS59036._
1AIR CHAMBER TUBE- 5 PORTS59036.6
AIR CHAMBER TUBE- 6 PORTS59036.3
QTY
59036.3
59036.X
EH-8004 EH-8006
EH-8005
QTYDESCRIPTION
PART NO.
2
SHCS, 1/4-20 X 3/4
15001
1
OVERSIZED WASHER 5/8 ID 2 OD
20208.1
1
T-BOLT, 5/8-11 x 3
20460
1
NUT, HEX, 5/8-11
20463
2
PIN, DOWEL, 5/16 X 1
55009
1END STOP PLATE
59078
1
END STOP BASE59079
CREATED BY
REVISED BY
DWG NO
TITLE
SIZE
C
REV
SHEET OF1 1
4/2/2018
TS
END-STOP PLATE ASSEMBLY
59080
59079
20460
55009
20463
59078
15001
20208.1
59036.4
59036.2
59036.4
59036.2
20336 x 1.5
20371 x 50
20165
20336 x 4.5
20088
20116 x 5
20336 x 3.5
20456
59036.1
20336 x 47
20458
20116 x 43
59036.6
59036.5
20336 x 6
20165
20336 x 50