Endress+Hauser Prosonic S FMU90 User manual

KA01065F/00/EN/01.11
71145357
Brief Operating Instructions
Prosonic S FMU90
Level Measurement
Alternating Pump Control
Rake Control
These Instructions are Brief Operating Instructions; they do not replace the
Operating Instructions included in the scope of supply.
For detailed information, refer to the Operating Instructions and other
documentation on the CD-ROM provided or visit "www.endress.com/
deviceviewer".

Prosonic S FMU90 Level Measurement HART
2
Table of contents
1 Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Installation, commissioning, operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Operational safety and process safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Incoming acceptance, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Mounting the remote display and operating module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Mounting of the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Terminal compartment of the field housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Terminal compartment of the DIN-rail housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 Sensor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5 Connection of the sensor heater (for FDU90/FDU91) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6 Connection of external switches (for FMU90-********B***) . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.7 Connection of a temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.8 Synchronization line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.9 Connection of the separate display and operating module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.10 Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.11 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1 Operating options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2 Operation via the display and operating module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 First setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Prosonic S FMU90 Level Measurement HART Safety Instructions
Endress+Hauser 3
1 Safety Instructions
1.1 Designated use
The Prosonic S FMU90 is a transmitter for the ultrasonic sensors FDU90, FDU91, FDU91F,
FDU92, FDU93, FDU95 and FDU96. The sensors of the class FDU8x can be connected as well.
1.2 Installation, commissioning, operation
The Prosonic S is fail-safe and constructed to the state-of-the-art. It meets the appropriate
standards and EC directives. However, if you use it improperly or other than for its designated
use, it may pose application-specific hazards, e.g. product overflow due to incorrect installation
or configuration. Installation, electrical connection, start-up, operation and maintenance of the
measuring device must therefore be carried out exclusively by trained specialists authorised by
the system operator. Technical personnel must have read and understood these operating
instructions and must adhere to them. You may only undertake modifications or repair work to
the device when it is expressly permitted by the operating instructions.
1.3 Operational safety and process safety
• Alternative monitoring measures must be taken to ensure operational safety and process safety
during confiugration, testing and maintenance work on the device.
• The device is safely built and tested according to state-of-the-art technology and has left the
factory in perfect condition as regards technical safety. The applicable regulations and
European standards have been taken into account.
• Pay particular attention to the technical data on the nameplate.
• If the device is to be installed in an explosion hazardous area, then the specifications in the
certificate as well as all national and local regulations must be observed. The device is
accompanied by separate "Ex documentation", which is an integral part of this Operating
Instructions. The installation regulations, connection values and Safety Instructions listed in
this Ex document must be observed. The documentation number of the related Safety
Instructions is also indicated.
• If using devices for applications with safety integrity level, the separate manual on functional
safety must be observed thoroughly (→ see CD-ROM).
#Warning!
The sensors FDU83, FDU84, FDU85 and FDU86 with an ATEX, FM or CSA certificate are not
certified for connection to the FMU90 transmitter.
1.4 Return
Follow the instructions on returning the device as outlined in the Operating Instructions on the
CD-ROM provided.

Mounting Prosonic S FMU90 Level Measurement HART
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1.5 Safety icons
2 Mounting
2.1 Incoming acceptance, storage
2.1.1 Incoming acceptance
Check the packing and contents for any signs of damage. Check the shipment, make sure
nothing is missing and that the scope of supply matches your order.
2.1.2 Storage
Pack the measuring instrument so that is protected against impacts for storage and transport. The
original packing material provides the optimum protection for this.
The permissible storage temperature is -40 to +60 °C (-40 to +140 °F).
Safety conventions
#Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal injury,
a safety hazard or destruction of the instrument
"Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal injury or
incorrect functioning of the instrument
!Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect operation
or may lead to an instrument response which is not planned
Explosion protection
0Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous area
-Explosion hazardous area
Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring entering
areas with the designation “explosion hazardous areas” must conform with the stated type of protection.
.Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in safe
areas still require a certificate if their outputs run into explosion hazardous areas

Prosonic S FMU90 Level Measurement HART Mounting
Endress+Hauser 5
2.2 Installation
2.2.1 Installation conditions of the field housing
Weather protection
In order to avoid excessive sunlight exposure, the instrument should be mounted in a position
which is protected against direct sunlight or a protection cover should be applied.
Overvoltage protection
In order to protect the Prosonic against overvoltages (especially if mounted outdoors),
connection of an overvoltage protection is recommended.
Wall mounting
A mounting help for wall mounting is supplied. It also serves as drilling template. The mounting
help should be mounted on a flat surface and may not become distorted.
Pipe mounting
A mounting plate is available for mounting of the field housing to 1" to 2" pipes.
!Note!
For more information and details, see the Operating Instructions BA00288F, chapter
"Accessories" on the CD-ROM provided.
L00-FMU90xxx-17-00-00-xx-003
Wall mounting with mounting help (1)
1. 2. 3.
4.
1

Mounting Prosonic S FMU90 Level Measurement HART
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2.2.2 Installation conditions of the DIN-rail housing
• The DIN-rail housing must be mounted outside hazardous areas in a cabinet.
• The housing is mounted on a DIN rail EN 60715 TH 35 x 7.5 or TH 37 x 15.
• Do not install the instrument in the vicinity of high-voltage lines, motor lines, contactors or
frequency converters. The installation regulations for high-voltage lines, motor lines,
contactors or frequency converters must be observed.
• To ensure easy mounting and opening of the housing, a distance of approx. 10 mm (0.39 in)
should be kept between the instruments.
• In order to avoid interference signals, the sensor cables must not be laid parallel to high voltage
or electric power lines.
• The cables may not be laid in the proximity to frequency converters.
L00-FMU90xxx-17-00-00-xx-001
AAttaching the instrument to the rail
BDetaching the instrument from the rail
!Hinweis!
Please refer to the dimension in the Technical Information TI00397F on the CD-ROM provided.
AB
1.
2.
1.
2.
EN 60715
TH 35x7.5/15

Prosonic S FMU90 Level Measurement HART Mounting
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2.3 Mounting the remote display and operating module
2.3.1 Scope of delivery
If the Prosonic S is ordered with the display for cabinet door mounting, the following is
contained in the scope of delivery:
• Display and operating module 96 x 96 mm (3.78 x 3.78 in)
• 4 retainers (with nuts and screws) →ä8 "Mounting"
• Connection cable (3 m (9.8 ft) ) for connection to the transmitter
(preassembled with suitable plugs).
2.3.2 Dimensions
L00-FMU90xxx-06-00-00-xx-004
96
55
max. 6
92
min. 11
~0,5 kg (1.10 lbs)
(0.43)
(3.62)
(0.24)
(3.78)
(2.17)
mm (in)

Mounting Prosonic S FMU90 Level Measurement HART
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2.3.3 Mounting
L00-FMU90xxx-17-00-00-xx-002
!Note!
For more information and details, see the Operating Instructions BA00288F on the CD-ROM
provided.
2.3.4 Adaption plate
If an opening of 138 x 138 mm (5.43 x 5.43 in) and the remote display of the Prosonic
FMU860/861/862 are already present, you can use the adaption plate (Order Code:
52027441). It is inserted into the remote display of the FMU860/861/862.
!Note!
The adapter plate is mounted directly in the housing of the old remote display of the FMU86x
series. The housing of the remote display of the FMU86x is the holder for the adapter plate and
the new remote display of the FMU90/FMU95 in the format 96 x 96 mm (3.78 x 3.78 in).
1.
3. 4.
2.

Prosonic S FMU90 Level Measurement HART Mounting
Endress+Hauser 9
L00-FMU90xxx-06-00-00-xx-006
1 Remote display of the FMU90 with adaption plate
2 Remote display of the FMU860/861/862
2.4 Mounting of the sensors
Information on the mounting of the sensors can be found in the following documents:
• Technical Information TI00189F (for FDU8x)
• Technical Information TI00396F (for FDU9x)
These documents are supplied with the sensors.
2.5 Installation check
After installing the device, carry out the following checks:
• Is the device damaged (visual inspection)?
• Does the device correspond to the meausring point specifications such as process temperature,
process pressure, ambient temperature, measuring range etc?
• If available: Are the measuring point number and labelling correct?
• Is the instrument sufficiently protected against rainfall and direct sunlight?
• For the field housing: Are the cable glands tightened correctly?
• Is the instrument securely mounted to the DIN rail or the mounting help (visual inspection)?
• For the field housing: Are the screws of the terminal compartment cover securely tightened
(visual inspection)?
1
2

Wiring Prosonic S FMU90 Level Measurement HART
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3 Wiring
#Warning!
The instrument may only be installed if the supply voltage is switched off.
3.1 Terminal compartment of the field housing
The field housing has a separate terminal compartment. It can be opened after loosening the four
screws of the lid.
L00-FMU90xxx-04-00-00-xx-002
For easier wiring, the lid can be completely removed by unplugging the display plug and
loosening the hinges:
L00-FMU90xxx-04-00-00-xx-009
1.
2.
3.
1.
2.

Prosonic S FMU90 Level Measurement HART Wiring
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3.1.1 Cable entries of the field housing
The following openings for cable entries are prestamped on the bottom of the housing:
M20x1.5 (10 openings), M16x1.5 (5 openings), M25x1.5 (1 opening)
The required number and types of cable entries depend on the application at hand.
3.2 Terminal compartment of the DIN-rail housing
3.2.1 Single instrument
L00-FMU90xxx-04-00-00-xx-003
1. 2.

Wiring Prosonic S FMU90 Level Measurement HART
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3.2.2 Several instruments mounted side by side
L00-FMU90xxx-04-00-00-xx-012
!Note!
• The cables can be inserted into the housing from above or from below.
• The pictures show the smallest housing version but are valid for the larger versions as well.
• If the instruments are mounted next to each other and if the sensor cables run in parallel, the
synchronization terminals (39 and 40) must be interconnected (→ä13, "Terminal
assignment" and →ä21, "Synchronization line").
1.
2.
3.

Prosonic S FMU90 Level Measurement HART Wiring
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3.3 Terminal assignment
Pluggable spring-force terminals for connection of the cables are supplied in the terminal
compartment. Rigid conductors or flexible conductors with cable sleeve can directly be inserted
and are contacted automatically.
The terminal configuration depends on the instrument version ordered. There is a basic terminal
area, which is present in every instrument version. Additonal optional terminal areas are only
present if the respective option has been selected in the product structure.
Conductor cross section 0.2 mm2to 2.5 mm2(26 to 14 AWG)
Cable and sleeve cross section 0.25 mm2to 2.5 mm2 (26 to 14 AWG)
min. stripping length 10 mm (0.39 in)
Terminal area present for the following instrument versions
Basic area A for all versions
Optional areas
Bfor instrument versions with 2 sensor inputs and/or 2 analogue outputs
(FMU90 - *****2****** and/or FMU90 - *******2****)
Cfor instrument versions with 3 or 6 relays
(FMU90 - ******3***** oder FMU90 - ******6*****)
Dfor instruments with external switch inputs and external temperature input
(FMU90 - ********B***)
Efor instrument versions with PROFIBUS DP interface
(FMU90 - *******3****)

Wiring Prosonic S FMU90 Level Measurement HART
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L00-FMU90xxx-04-00-00-xx-001
Terminals of the Prosonic S (the terminals depicted in grey are not present in every instrument version)
ABasic terminal area
B-E Optional terminal areas (present if the respective option has been selected in the product structure)
!Note!
The depicted switching states of the relays refer to the de-energized state.
FDU-
Sensor
0/4...20mA
1
42
41
Relay
5552 5451 53
50
3
Address
Term.
DP
off
on
off
on
SW
HW
1
2
3
4
5
6
7
8
1
2
3
4
A(N) 66
B(P)
65
Display
POWER
HART
0/4…20mA
Sync
Fuse
I1FDU-
Sensor
RD
11
BK
10
YE
9
40
39
5
4
67
8
11
Service
Relay
321
AB C E
2
58
5756
4
61
6059
5
64
6362
6
RD
11
BK
10
YE
9
2
RD
14
BK
13
YE
12
I2
FDU-
Sensor
DigIn
76
73 7572 74
71
2
D
1
79
7877
3
82
8180
4
85
8483
Temp.
Terminals Meaning Terminal area Remarks
Auxiliary energy
1• L (für AC version)
• L+ (for DC version) Adepending on instrument version:
• 90 to 253 VAC
• 10.5 to 32 VDC
2 • N (for AC version)
• L- (for DC version)
A
3 Potential equalization A
Fuse A depending on instrument version:
•400mAT(forAC)
•2AT(forDC)
Analog outputs (not available for Profibus DP instruments)
4, 5
Analog output 1;
4 to 20 mA with HART/
0 to 20 mA w/o HART
Anot present for the PROFIBUS DP version

Prosonic S FMU90 Level Measurement HART Wiring
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41, 42
Analog output 2 (optional);
4 to 20 mA/
0 to 20 mA
Bonly for the version with two analog outputs;
no HART signal at this output
Relay outputs
6, 7, 8 Relay 1 A
50, 51, 52 Relay 2 (optional) C only for the versions with 3 or 6 relays
53, 54, 55 Relay 3 (optional) C only for the versions with 3 or 6 relays
56, 57, 58 Relay 4 (optional) C only for the version with 6 relays
59, 60, 61 Relay 5 (optional) C only for the version with 6 relays
62, 63, 64 Relay 6 (optional) C only for the version with 6 relays
Bus communication (only available for Profibus DP instruments)
65 PROFIBUS A (RxT/TxD - N) D
only for the PROFIBUS DP version
66 PROFIBUS B (RxT/TxD - P) D
Synchronization
39, 40 Synchronization A →ä21, "Synchronization line"
Level inputs
9 (YE),
10 (BK),
11 (RD)
Sensor 1 (FDU8x/9x)
YE: yellow strand
BK: black strand
RD: red strand
• A: for versions with 1 sensor input
• B: for versions with 2 sensor inputs1)
12 (YE),
13 (BK),
14 (RD)
Sensor 2 (FDU8x/9x) (optional)
YE: yellow strand
BK: black strand
RD: red strand
B only for the version with 2 sensor inputs
external switch inputs
71, 72, 73 external switch input 1 D 0: < 8 V or 72 and 73 interconnected
1: > 16 V or 72 and 73 not interconnected
74, 75, 76 external switch input 2 D 0: < 8 V or 75 and 76 interconnected
1: > 16 V or 75 and 76 not interconnected
77, 78, 79 external switch input 3 D 0: < 8 V or 78 and 79 interconnected
1: > 16 V or 78 and 79 not interconnected
80, 81, 82 external switch input 4 D 0: < 8 V or 81 and 82 interconnected
1: > 16 V or 81 and 82 not interconnected
temperature input
83, 84, 85 temperature input:
• PT100
• FMT131 (Endress+Hauser)
D→ä19, "Connection of a temperature
sensor"
1) In this case, terminals 9/10/11 are not present on terminal area A.
Terminals Meaning Terminal area Remarks

Wiring Prosonic S FMU90 Level Measurement HART
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#Warning!
When using the public supply mains, an easily accesible power switch must be installed in the
proximity of the device. The power switch must be marked as a disconnector for the device
(IEC/EN 61010).
!Note!
• In order to avoid interference signals, the sensor cables should not be laid parallel to high
voltage or electric power lines.
• The cables may not be laid in the proximity to frequnecy converters.
Additional elements on the terminal areas
#Warning!
On wiring, the supply voltage must be switched off.
3.4 Sensor connection
Information on the mounting of the sensors can be found in the following documents:
• Technical Information TI00189F (for FDU8x)
• Technical Information TI00396F (for FDU9x)
These documents are supplied with the sensors.
Designation Meaning/Remarks
Fuse Fuse: 2 A T /DC or 400 mA T/AC
Display Connection of the display or the remote display and operating module
Service Service interface for connection of a PC/Notebook via Commubox FXA291
Locking switch
Term. Bus termination (only applicable for instruments with PROFIBUS interface)
Address Bus address (only applicable for instruments with PROFIBUS interface)

Prosonic S FMU90 Level Measurement HART Wiring
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3.5 Connection of the sensor heater (for FDU90/FDU91)
The FDU90 and FDU91 sensors are available in a version with heater. For more information and
details, see the Technical Information TI00396F on the CD-ROM provided.
3.5.1 Connection in the field housing
For the sensor with heater, a special terminal module is supplied for the connection of the supply
voltage. This terminal module can be inserted into the field housing:
L00-FMU90xxx-04-00-00-xx-013
1 Terminal module for the sensor heater
2 External power supply unit
3 Brown strand (BN)
4Bluestrand(BU)
Display
POWER
HART
0/4…20mA
Sync
Fuse
I1FDU-
Sensor
RD
11
BK
10
YE
9
40
39
5
4
6
7
8
Service
Relay
3
2
1
4
FDU90
FDU91
1
1
3
24 VDC
+-
2
RD
BK
YE
ABCD
A+
BBN
C-
DBU

Wiring Prosonic S FMU90 Level Measurement HART
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3.5.2 Connection in the DIN-rail housing
The supply voltage must be provided in the cabinet, e.g. by a terminal on the DIN-rail:
L00-FMU90xxx-04-00-00-xx-014
!Note!
The terminal module supplied with the sensor can also be used for connection of the supply
voltage. For the terminal assignment on this module →ä17.
Display
HART
0/4…20mA
Sync
Fuse
I1FDU-
Sensor
RD
11
BK
10
YE
9
40
39
5
4
67
8
Service
Relay
FMU90
LN
24 VDC
POWER
3
2
1
FDU90
FDU91
+-
BN BU
RD
BK
YE

Prosonic S FMU90 Level Measurement HART Wiring
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3.6 Connection of external switches (for FMU90-********B***)
L00-FMU90xxx-04-00-00-xx-021
ALiquiphant
BExternal switch
CExternal switch with external supply voltage
The maximum short-circuit current at 24 V is 20 mA.
3.7 Connection of a temperature sensor
The Prosonic S FMU90 transmitter has an optional input for an external temperature probe (in
the product structure: feature 90 "Additional input", option B). The following probes can be
connected:
• A FMT131 temperature probe from Endress+Hauser
• A Pt100 temperature probe
!Note!
For more information and details to the product structure, see the Operating Instructions
BA00288F on the CD-ROM provided.
ABC
PNP
ABC
FMU90 FMU90
A: 71, 74, 77, 80
B: 72, 75, 78, 81
C: 73, 76, 79, 82
FTL
AB
ABC
FMU90
C
24 V
(24 V) (24 V) (24 V)

Wiring Prosonic S FMU90 Level Measurement HART
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3.7.1 FMT131 (Endress+Hauser), (connectable to FMU90-********B***)
L00-FMU90xxx-04-00-00-xx-019
ANon-Ex area (FMT131-R) BK black
BEx area (FMT131-J) with grounding in the FMU90 YE yellow
CEx area (FMT131-J) with grounding at a terminal box YEGN yellow-green
!Note!
For details refer to the Operating Instructions KA00019F.
3.7.2 Pt100 (connectable to FMU90-********B***)
L00-FMU90xxx-04-00-00-xx-020
APt100 with 3-wire connection
BPt100 with 4-wire connection (one connector remains unused)
!Note!
A Pt100 with 2-wire connection may not be used due to its insufficient measuring accuracy.
#Warning!
A Pt100 may not be connected in explosion hazardous areas. A FMT131 must be used instead.
83 84
BK YE
FMU90
85
YEGN
EX
EX
FMT131-J
EX
EX 83 84
BK
BK
YE
YE
YEGN
FMT131-J
FMU90
85
EX
EX
83 84
BK
BK
YE
YE
YEGN
FMT131-R
FMU90
85
AC
B
83 84 85
A
Pt100
83 84
FMU90
85
Pt100
B