Endress+Hauser Levelflex M FMP40 User manual

BA242F/00/en/03.09
No. 71074787
Valid as of software version:
01.04.zz
Operating Instructions
Levelflex M FMP40
Run Time Measurement

Brief overview Levelflex M FMP40 with HART/4...20 mA
2Endress + Hauser
Brief overview
For quick and simple commissioning:
Safety Instructions →ä6
Explanation of the warning symbols
You can find special instructions at the appropriate position in the chapter in
question. The positions are indicated with the icons Warning #, Caution "and
Note !.
Æ
Installation →ä13
The steps for installing the device and installation conditions (e.g. dimensions)
can be found here.
Æ
Wiring →ä36
The device is virtually completely wired on delivery.
Æ
Display and Operating Elements →ä42
An overview of the position of the display and operating elements can be found
here.
Æ
Commissioning via Display VU331 →ä56
In the "Commissioning" section, you learn how to switch on the device and
check the functioning.
Æ
Commissioning via Endress+Hauser operating programm →ä70
In the "Commissioning" section, you learn how to switch on the device and
check the functioning.
Additional information on the operation via the Endress+Hauser operating
program(FieldCare) can be found in Operating Instructions BA027S/04.
Æ
Fault Tracking / Trouble Shooting →ä84
If faults occur during operation, use the checklist to localise the cause.
Here you can find measures you can take yourself to take remedial action
against the fault.
Æ
Index →ä107
You can find important terms and keywords on the individual sections here.
Use the keyword index to find quickly and efficiently the information you need.

Levelflex M FMP40 with HART/4...20 mA Brief overview
Endress + Hauser 3
Brief operating instructions
L00-FMP40xxx-19-00-00-en-012
!Note!
This operating manual explains the installation and initial start-up for the level transmitter
measuring device. All functions that are required for a typical measuring task are taken into account
here.
In addition, the Levelflex M provides many other functions that are not included in this operating
manual, such as optimising the measuring point and converting the measured values.
An overview of all device functions can be found on →ä102.
An extensive description of all device functions can be found in BA245F – "Description of the
instrument functions" on the enclosed CD-ROM.
Operating Instructions can also be found on our homepage: www.endress.com
E
+
-
+
E
+
-
E
E
-
… …
… …
KA189F/00/a2/03.07
52012501
52012501
100%
0%
F
E
UB
FMP43
FMP40
FMP41C
FMP45
LN
D
L
Levelflex M - Brief operating instructions
input E
(see sketch)
input F
(see sketch) displayed
D and L are confirm
or specify
range
suggestion
000
measured value
Group
selection
00
basic setup
01
safety settings
09
display
04
linearisation
05
extended calibr.
0C
system
parameters
092
language
0A
diagnostics
0A0
present
error
002
tank
properties
004
process
cond.
005
empty
calibr.
006
full
calibr.
008
dist./
meas value
051
check
distance
003
medium
property
052
range of
mapping
053
start
mapping
008
dist./
meas value
- envel. curve
- substracted signal
- mapping
- single curve
- cyclic
= 100: unlocked
¹ 100: locked
09A
plot settings
09B
recording
curve
0A1
previous
error
0A4
unlock
parameter
(333 = reset customer parameters)
0A3
reset
threaded
connection
1½
(G 1
:
reference point of
measurement
¾or BSP
¾orG ½)
¾or1½NPT
03
length
adjustment
030
end of
probe
031
probe
length
032
probe
033
probe
length
034
determine
length
- unknown
- 1.4 … 1.6
- 1.6 … 1.9
- 1.9 … 2.5
-4…7
-2.5…4
->7
0E
envelope curve
Contrast: +or +
- standard
- aluminium tank
- plastic tank
- bypass/pipe
- coax-probe
- concrete
wall
- standard
- fast
change
- test: no filter
- slow
change
- free
- tie down
isolated
- tie down
gnd.
If shortened
please enter probe length here.
reference point of
measurement
F = measuring span
E = empty distance (= zero)
UB = upper blocking distance
LN = probe length
L = level
D = distance

Brief overview Levelflex M FMP40 with HART/4...20 mA
4Endress + Hauser

Levelflex M FMP40 with HART/4...20 mA Table of contents
Endress + Hauser 5
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 6
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Installation, commissioning and operation . . . . . . . . 6
1.3 Operational safety and process safety . . . . . . . . . . . . 6
1.4 Notes on safety conventions and symbols . . . . . . . . . 7
2 Identification . . . . . . . . . . . . . . . . . . . . 8
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . 12
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 12
3 Mounting . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 13
3.2 Incoming acceptance, transport, storage . . . . . . . . . 14
3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 35
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 36
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 36
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 38
4.3 Recommended connection . . . . . . . . . . . . . . . . . . 41
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 41
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 41
5 Operation . . . . . . . . . . . . . . . . . . . . . . 42
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 42
5.2 Display and operating elements . . . . . . . . . . . . . . . 44
5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.4 Display and acknowledging error messages . . . . . . 49
5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 52
6 Commissioning. . . . . . . . . . . . . . . . . . 53
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.2 Switching on the measuring device . . . . . . . . . . . . 53
6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 56
6.5 Blocking distance . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.6 Envelope curve with VU331 . . . . . . . . . . . . . . . . . 66
6.7 Function "envelope curve display" (0E3) . . . . . . . . 67
6.8 Basic setup with the Endress+Hauser
operating program . . . . . . . . . . . . . . . . . . . . . . . . . 70
7 Maintenance. . . . . . . . . . . . . . . . . . . . 76
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.3 Repairs to Ex-approved devices . . . . . . . . . . . . . . . 76
7.4 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8 Accessories . . . . . . . . . . . . . . . . . . . . . 77
8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . . 77
8.2 Flange with horn adapter to adapt on the following
nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.3 Remote display and operation FHX40 . . . . . . . . . . . 78
8.4 Centering disks . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8.5 Commubox FXA191 HART . . . . . . . . . . . . . . . . . . 80
8.6 Commubox FXA195 HART . . . . . . . . . . . . . . . . . . 80
8.7 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 80
8.8 ToF Adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 80
8.9 Adapter flange FAU70E / FAU70A . . . . . . . . . . . . 81
8.10 Extension rod / Centering . . . . . . . . . . . . . . . . . . . 82
8.11 Isolated tie down . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9 Trouble-shooting . . . . . . . . . . . . . . . . . 84
9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . . 84
9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 85
9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.4 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.8 Contact addresses of Endress+Hauser . . . . . . . . . . . 91
10 Technical data . . . . . . . . . . . . . . . . . . . 92
10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 92
11 Appendix. . . . . . . . . . . . . . . . . . . . . . 102
11.1 Operating menu HART (Display modul) . . . . . . . . 102
11.2 Description of functions . . . . . . . . . . . . . . . . . . . . 104
11.3 Function and system design . . . . . . . . . . . . . . . . . 104
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Safety instructions Levelflex M FMP40 with HART/4...20 mA
6Endress + Hauser
1 Safety instructions
1.1 Designated use
The Levelflex M FMP40 is a compact level transmitter for the continuous measurement of solids
and liquids, measuring prinziple: Guided Level Radar / TDR: Time Domain Reflectometry.
1.2 Installation, commissioning and operation
The Levelflex M has been designed to operate safely in accordance with current technical, safety
and EU standards. If installed incorrectly or used for applications for which it is not intended,
however, it is possible that application-related dangers may arise, e.g. product overflow due to
incorrect installation or calibration. For this reason, the instrument must be installed, connected,
operated and maintained according to the instructions in this manual: personnel must be authorised
and suitably qualified. The manual must have been read and understood, and the instructions
followed. Modifications and repairs to the device are permissible only when they are expressly
approved in the manual.
1.3 Operational safety and process safety
Alternative monitoring measures must be taken to ensure operational safety and process safety
during configuration, testing and maintenance work on the device.
Hazardous areas
Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of this Operating Manual. Strict compliance with the
installation instructions and ratings as stated in this Additional documentation is mandatory.
• Ensure that all personnel are suitably qualified.
• Observe the specifications in the certificate as well as national and local regulations.

Levelflex M FMP40 with HART/4...20 mA Safety instructions
Endress + Hauser 7
1.4 Notes on safety conventions and symbols
In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding symbol in the margin.
Safety conventions
#Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal
injury, a safety hazard or destruction of the instrument
"Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or incorrect functioning of the instrument
!Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect
operation or may lead to an instrument response which is not planned
Explosion protection
0Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous
area
-Explosion hazardous area
Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring
entering areas with the designation “explosion hazardous areas” must conform with the stated type
of protection.
.Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in
safe areas still require a certificate if their outputs run into explosion hazardous areas
Electrical symbols
%Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied
&Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or
supplied
)Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already grounded by means of an
earth grounding system
*Protective grounding (earth) terminal
A terminal which must be connected to earth ground prior to making any other connection to the
equipment
+Equipotential connection (earth bonding)
A connection made to the plant grounding system which may be of type e.g. neutral star or
equipotential line according to national or company practice
Temperature resistance of the connection cables
States, that the connection cables must be resistant to a temperature of at least 85 °C.
Safety instruction
For safety instructions refer to the manual for the appropriate instrument version.
t >85°C

Identification Levelflex M FMP40 with HART/4...20 mA
8Endress + Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
The following technical data are given on the instrument nameplate:
L00-FMP4xxxx-18-00-00-en-001
Fig. 1: Information on the nameplate of the Levelflex M FMP40 (example)
2.1.2 Ordering structure
This overview does not mark options which are mutually exclusive.
Made in Germany
D-79689 Maulburg
Dat./Insp.:
Order Code:
IP68 / NEMA 6P
Ser.-No.:
4-wire
ENDRESS+HAUSER
t >85°C
TA > 70°C :
D01301-A
if modification
see sep. label
X= Patents
LEVELFLEX-M
90 … 253 V AC 3,5VA
10,5 … 32 V DC 1W
16 … 3 V DC 0,8W
Profibus PA
Foundation Fieldbus
LN= PN=
4 … 20 mA HART 2-wire
Order No
(see Order Information)
Communication
variant and
supply voltage
Serial number
Reference to additional
safety-relevant documentation
Designation according to Directive 94/9/EC
and designation of protection
10 Approval:
A Non-hazardous area
F Non-hazardous area, WHG
1 ATEX II 1/2G Ex ia IIC T6/IECEx Zone 0/1
2 ATEX II 1/2D, Alu blind cover
3 ATEX II 2G Ex em (ia) IIC T6/IECEx Zone1
4 ATEX II 1/3D
5 ATEX II 1/2G Ex ia IIC T6, ATEX II 1/3D
6 ATEX II 1/2G Ex ia IIC T6, WHG
7 ATEX II 1/2G Ex d (ia) IIC T6
8 ATEX II 1/2G Ex ia IIC T6, ATEX II 1/3D, WHG
G ATEX II 3G Ex nA II T6
C NEPSI Ex em (ia) IIC T6
I NEPSI Ex ia IIC T6
J NEPSI Ex d (ia) IIC T6
QNEPSIDIP
R NEPSI Ex nA II T6
M FM DIP Cl.II Div.1 Gr.E-G N.I.
S FM IS Cl.I,II,III Div.1 Gr.A-G N.I.
T FM XP Cl.I,II,III Div.1 Gr.A-G
N CSA General Purpose
P CSA DIP Cl.II Div.1 Gr.G + coal dust, N.I.
U CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
V CSA XP Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
W IEC Ex td A20/21
X IEC Ex td A20/22
K *TIIS Ex ia IIC T4
L TIIS Ex d (ia) IIC T4
Y Special version, to be specified

Levelflex M FMP40 with HART/4...20 mA Identification
Endress + Hauser 9
20 Probe:
A Rope 4mm / 1/6", mainly liquid
B Rope 6mm / 1/4", solid
H Rope 6mm / 1/4", PA > steel, solid, Tmax = 100°C / 212°F
P Rod 6mm, liquid
1 Rod 12mm, liquid
K Rod 16mm, mainly liquid
L Coax, liquid
Y Special version, to be specified
30 Probe length:
A ..... mm, rope 4mm, 316
B ..... mm, rope 6mm, 316
C ..... inch rope 1/6", 316
D ..... inch, rope 1/4", 316
E ..... mm, rope 6mm, PA > steel
F ..... inch, rope 1/4", PA > steel
K ..... mm, rod 16mm, 316L
L ..... mm, coax, 316L
M ..... inch, rod 16mm, 316L
N ..... inch, coax, 316L
P ..... mm, rod 6mm, 316L
R ..... inch, rod 6mm, 316L
S *..... mm, rod 16mm, 316L, 500mm divisible
T *..... mm, rod 16mm, 316L, 1000mm divisible
U *..... inch, rod 16mm, 316L, 500mm divisible
V *..... inch, rod 16mm, 316L, 1000mm divisible
1 ..... mm rod 12mm, AlloyC22
2 ..... mm coax, AlloyC22
3 ..... inch, rod 12mm, AlloyC22
4 ..... inch, coax, AlloyC22
Y Special version, to be specified
40 O-ring Material; Temperature:
2 Viton; -30...150°C/-22...302°F
3 EPDM; -40...120°C/-40...248°F
4 Kalrez; -5...150°C/23...302°F
9 Special version, to be specified
50 Process Connection:
ACJ 1-1/2" 150lbs RF, 316/316L flange ANSI B16.5
ACM 1-1/2" 150lbs, AlloyC22 >316/316L flange ANSI B16.5
ADJ 1-1/2" 300lbs RF, 316/316L flange ANSI B16.5
ADM 1-1/2" 300lbs, AlloyC22 >316/316L flange ANSI B16.5
AEJ 2" 150lbs RF, 316/316L flange ANSI B16.5
AEM 2" 150lbs, AlloyC22 >316/316L flange ANSI B16.5
AFJ 2" 300lbs RF, 316/316L flange ANSI B16.5
AFM 2" 300lbs, AlloyC22 >316/316L flange ANSI B16.5
ALJ 3" 150lbs RF, 316/316L flange ANSI B16.5
ALM 3" 150lbs, AlloyC22 >316/316L flange ANSI B16.5
AMJ 3" 300lbs RF, 316/316L flange ANSI B16.5
AMM 3" 300lbs, AlloyC22 >316/316L flange ANSI B16.5
APJ 4" 150lbs RF, 316/316L flange ANSI B16.5
APM 4" 150lbs, AlloyC22 >316/316L flange ANSI B16.5
AQJ 4" 300lbs RF, 316/316L flange ANSI B16.5
AQM 4" 300lbs, AlloyC22 >316/316L flange ANSI B16.5
AWJ 6" 150lbs RF, 316/316L flange ANSI B16.5
AWM 6" 150lbs, AlloyC22 >316/316L flange ANSI B16.5
A3J 8" 150lbs RF, 316/316L flange ANSI B16.5
CFJ DN40 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)
CFM DN40 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)
CGJ DN50 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)
CGM DN50 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)
CMJ DN80 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CMM DN80 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)
CSJ DN80 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)
CSM DN80 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)
CQJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CQM DN100 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)
CTJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

Identification Levelflex M FMP40 with HART/4...20 mA
10 Endress + Hauser
CTM DN100 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)
CWJ DN150 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CWM DN150 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)
CXJ DN200 PN16 B1, 316L flange EN1092-1 (DIN2527 C)
CRJ Thread ISO228 G3/4, 316L
GRJ Thread ISO228 G1-1/2, 316L
GRM Thread ISO228 G1-1/2, AlloyC22
CNJ Thread ANSI NPT3/4, 316L
GNJ Thread ANSI NPT1-1/2, 316L
GNM Thread ANSI NPT1-1/2, AlloyC22
KDJ 10K 40 RF, 316L flange JIS B2220
KDM 10K 40, AlloyC22 >316L flange JIS B2220
KEJ 10K 50 RF, 316L flange JIS B2220
KEM 10K 50, AlloyC22 >316L flange JIS B2220
KLJ 10K 80 RF, 316L flange JIS B2220
KLM 10K 80, AlloyC22 >316L flange JIS B2220
KPJ 10K 100 RF, 316L flange JIS B2220
KPM 10K 100, AlloyC22 >316L flange JIS B2220
YY9 Special version, to be specified
60 Power Supply; Output:
B 2-wire; 4-20mA SIL HART
D2-wire;PROFIBUSPA
F 2-wire; FOUNDATION Fieldbus
K 2-wire; 4-20mA HART, Interface measurement
G 4-wire 90-250VAC; 4-20mA SIL HART
H 4-wire 10.5-32VDC; 4-20mA SIL HART
Y Special version, to be specified
70 Operation:
1 W/o display, via communication
2 4-line display VU331, Envelope curve display on site
3 Prepared for FHX40, Remote display (Accessory)
9 Special version, to be specified
80 Type of Probe:
B *Compact, centering disk d=45mm, 316L, pipe diameter DN50/2" + DN65/2-1/2"
C *Compact, centering disk d=75mm, 316L, pipe diameter DN80/3" + DN100/4"
D *Spacer, center rod d=45mm, 316L,
pipe diameter DN50/2" + DN65/2-1/2", spacer, 400mm
E *Spacer, center rod d=75mm, 316L,pipe diameter DN80/3" + DN100/4",
spacer,400mm
F *Remote, cable 3m, top, center d=45mm, centering disk d=45mm, 316L
pipe diameter DN50/2" + DN65/2-1/2", 316L
G *Remote, cable 3m, top, center d=75mm, centering disk d=75mm, 316L,
pipe diameter DN80/3" + DN100/4", 316L
H *Remote, cable 3m, side, center d=45mm, centering disk d=45mm, 316L,
pipe diameter DN50/2" + DN65/2-1/2"
I *Remote, cable 3m, side, center d=75mm, centering disk d=75mm, 316L,
pipe diameter DN80/3" + DN100/4"
1 Compact, basic version
2 Spacer, 400mm
3 Remote, cable 3m, top entry
4 Remote, cable 3m, side entry
9 Special version, to be specified
90 Housing; Cable Entry:
A F12 Alu, coated IP68; gland M20
B F12 Alu, coated IP68; thread G1/2
C F12 Alu, coated IP68; thread NPT1/2
D F12 Alu, coated IP68; plug M12
E F12 Alu, coated IP68; plug 7/8"
G T12 Alu, coated IP68; gland M20 (Ex d > thread M20)
H T12 Alu, coated IP68; thread G1/2
J T12 Alu, coated IP68; thread NPT1/2
K T12 Alu, coated IP68; plug M12
L T12 Alu, coated IP68; plug 7/8"
M T12 Alu, coated IP68; gland M20 + OVP1)
N T12 Alu, coated IP68; thread G1/2 + OVP1)
P T12 Alu, coated IP68; thread NPT1/2+OVP1)
Q T12 Alu, coated IP68; plug M12 + OVP1)
50 Process Connection: