Endress+Hauser Topclean S CPC30 User manual

BA 235C/07/en/11.04
51504339
Software version 1.20 or later
Operating Instructions
Topclean S CPC30
Automation of pH/Redox Measurements

Brief overview Topclean S
2Endress+Hauser
Brief overview
C07-CPC30xxx-16-12-00-de-001.eps
A
→ page 11 ff. Installation conditions: Mounting types, max. installation distances, assembly installation.
▼
B
→ page 13 ff. Dimensions and installation of the Topclean system
▼
C
→ page 17 ff. Electrical connection of necessary and optional components of the Topclean system
▼
D
→ page 33 ff. Pneumatic connection of the system
▼
E
→ page 42 ff.
→ page 48 ff.
→ page 56 ff.
→ page 112 ff.
Operation
Commissioning
Configuration
Calibration
▼
F
→ page 124 ff.
→ page 134 ff.
Troubleshooting
Spare parts
▼
→ page 148 ff. Technical data

TopCal S CPC 300
Endress+Hauser 3
Table of Contents
1 Safety instructions . . . . . . . . . . . . . . . . . . . 5
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Installation, commissioning, operation . . . . . . . . . . 5
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Identification . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Instrument designation . . . . . . . . . . . . . . . . . . . . . . 8
2.1.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.2 Product structure . . . . . . . . . . . . . . . . . . . . 9
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . 10
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Incoming acceptance, transport, storage . . . . . . . . 11
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 11
3.2.1 Installation dimensions . . . . . . . . . . . . . . . 12
3.2.2 Assembly mounting . . . . . . . . . . . . . . . . . . 12
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . 13
3.3.1 Measuring system . . . . . . . . . . . . . . . . . . . 13
3.3.2 Wall mounting . . . . . . . . . . . . . . . . . . . . . 13
3.3.3 Post mounting and panel mounting . . . . . . 15
3.4 Installation check . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 Wiring and pneumatic connection
of Topclean S . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Connection of required electric lines . . . . . . . . . . . 17
4.1.1 Power supply and communication line
of Mycom and CPG30 . . . . . . . . . . . . . . . . 17
4.1.2 CYR10 injector . . . . . . . . . . . . . . . . . . . . . 19
4.1.3 Analogue pH glass electrodes and
ISFET sensors . . . . . . . . . . . . . . . . . . . . . . 20
4.1.4 Digital pH sensors with
Memosens technology . . . . . . . . . . . . . . . . 25
4.2 Connecting optional electric lines . . . . . . . . . . . . . 26
4.2.1 Mycom current outputs and relays . . . . . . . 26
4.2.2 External inputs (PCS to CPG30) and
outputs (CPG30 to PCS) . . . . . . . . . . . . . . 28
4.2.3 External inputs PCS to Mycom . . . . . . . . . 29
4.2.4 External valve for sealing water,
steam, etc. to CPG30 . . . . . . . . . . . . . . . . 30
4.2.5 Inductive limit position switches . . . . . . . . 31
4.3 Topclean S hosing . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.3.1 Compressed air . . . . . . . . . . . . . . . . . . . . . 33
4.3.2 CPA471 / 472 / 475 assemblies with
pneumatic limit position switches . . . . . . . 34
4.3.3 CPA471 / 472 / 475 assemblies with
inductive limit position switches . . . . . . . . 35
4.3.4 CPA473 / 474 assemblies with
pneumatic limit switches . . . . . . . . . . . . . . 36
4.3.5 CPA473 / 474 assemblies with
inductive limit switches . . . . . . . . . . . . . . . 37
4.4 Connection diagram Non-Ex . . . . . . . . . . . . . . . . . 38
4.5 Connection compartment sticker CPG30 . . . . . . . . 39
4.6 Connection compartment sticker Mycom . . . . . . . . 40
4.7 Post connection check . . . . . . . . . . . . . . . . . . . . . . 41
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.1 Display and operating elements . . . . . . . . . . . . . . . 42
5.1.1 Display reading/symbols . . . . . . . . . . . . . . 42
5.1.2 Key assignment . . . . . . . . . . . . . . . . . . . . . 42
5.1.3 Operation of the service switch . . . . . . . . . 43
5.1.4 Measuring menus . . . . . . . . . . . . . . . . . . . 44
5.1.5 Data log . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.1.6 Operation access authorisation . . . . . . . . . . 45
5.1.7 Description of the menu editor types . . . . . 46
5.1.8 Factory settings . . . . . . . . . . . . . . . . . . . . . 46
5.2 Replaceable memory . . . . . . . . . . . . . . . . . . . . . . . 47
6 Commissioning . . . . . . . . . . . . . . . . . . . . 48
6.1 Special features for measurement with
digital sensors with Memosens technology . . . . . . . 48
6.2 Special features for measurement with
ISFET sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.3 Installation and function check control . . . . . . . . . 49
6.4 Switching on the device . . . . . . . . . . . . . . . . . . . . 49
6.4.1 First commissioning . . . . . . . . . . . . . . . . . . 50
6.5 First start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.5.1 Configuring Clean programme
(via automatic function) . . . . . . . . . . . . . . . 54
6.6 Description of functions . . . . . . . . . . . . . . . . . . . . . 56
6.6.1 Set up 1 – Sensor input . . . . . . . . . . . . . . . 56
6.6.2 Set up 1 – Display . . . . . . . . . . . . . . . . . . . 57
6.6.3 Set up 1 – Access codes . . . . . . . . . . . . . . 58
6.6.4 Set up 1 – Current outputs . . . . . . . . . . . . . 59
6.6.5 Set up 1 – Relays . . . . . . . . . . . . . . . . . . . . 61
6.6.6 Set up 1 – Temperature . . . . . . . . . . . . . . . 62
6.6.7 Set up 1 – Alarm . . . . . . . . . . . . . . . . . . . . 65
6.6.8 Set up 1 – Hold . . . . . . . . . . . . . . . . . . . . . 66
6.6.9 Set up 1 – Calibration . . . . . . . . . . . . . . . . 67
6.6.10 Set up 2 – Data log . . . . . . . . . . . . . . . . . . 72
6.6.11 Set up 2 – Check systems . . . . . . . . . . . . . 73
6.6.12 Set up 2 – Controller settings . . . . . . . . . . . 74
6.6.13 Set up 2 – Limit switch . . . . . . . . . . . . . . . 86
6.6.14 Set up 2 - Controller quick adjustment . . . . 87
6.6.15 Set up 2 – Topclean S . . . . . . . . . . . . . . . . 88
6.6.16 Set up 2 – Chemoclean . . . . . . . . . . . . . . . 98
6.6.17 Manual operation . . . . . . . . . . . . . . . . . . 102
6.6.18 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 104
6.6.19 Calibration . . . . . . . . . . . . . . . . . . . . . . . 112

Table of Contents TopCal S CPC 300
4Endress+Hauser
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . 119
7.1 Sensor cleaning and inspection . . . . . . . . . . . . . . 120
7.1.1 External cleaning of the sensor . . . . . . . . 120
7.1.2 Inspecting the sensor . . . . . . . . . . . . . . . 121
7.1.3 Maintenance of digital sensors . . . . . . . . 121
7.2 Manual calibration . . . . . . . . . . . . . . . . . . . . . . . 121
7.3 Maintenance of cables, connections and
power supply lines . . . . . . . . . . . . . . . . . . . . . . . 122
7.4 Maintenance of the process assembly . . . . . . . . . 122
7.5 Maintenance of the control unit CPG30 . . . . . . . 123
7.6 Maintenance of the CYR10 injector . . . . . . . . . . 123
8 Troubleshooting . . . . . . . . . . . . . . . . . . 124
8.1 Troubleshooting instructions . . . . . . . . . . . . . . . 124
8.1.1 Error number list: Trouble-shooting
and configuration . . . . . . . . . . . . . . . . . 125
8.1.2 Process-specific errors . . . . . . . . . . . . . . . 129
8.1.3 Instrument-specific error . . . . . . . . . . . . 131
8.2 Response of outputs to errors . . . . . . . . . . . . . . . 132
8.2.1 Current output behaviour . . . . . . . . . . . . 132
8.2.2 Response of contacts to errors . . . . . . . . 132
8.2.3 Response of contacts to power failure . . . 133
8.2.4 Assembly behaviour . . . . . . . . . . . . . . . . 133
8.3 CPM153 spare parts . . . . . . . . . . . . . . . . . . . . . . 134
8.4 CPM153 Installation and removal of parts . . . . . . 135
8.4.1 Device view CPM153 . . . . . . . . . . . . . . 135
8.4.2 Codings . . . . . . . . . . . . . . . . . . . . . . . . . 136
8.5 CPG30 Spare parts . . . . . . . . . . . . . . . . . . . . . . . 136
8.6 CPG30 Installation and removal of parts . . . . . . . 138
8.6.1 Device view CPG30 . . . . . . . . . . . . . . . 138
8.7 Detailed plans of CPG30 . . . . . . . . . . . . . . . . . . . 138
8.7.1 Terminal wiring diagram CPG30 . . . . . . . 138
8.7.2 Pneumatics and hydraulics
CPG30 non-Ex . . . . . . . . . . . . . . . . . . . 139
8.7.3 CYR10 injector . . . . . . . . . . . . . . . . . . . . 140
8.8 Replacing the device fuses . . . . . . . . . . . . . . . . . . 141
8.9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
9 Accessories . . . . . . . . . . . . . . . . . . . . . . . 142
10 Technical data . . . . . . . . . . . . . . . . . . . . . 148
10.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
10.2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
10.3 Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
10.4 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . 152
10.5 Process conditions . . . . . . . . . . . . . . . . . . . . . . . 152
10.6 Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . 152
11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . 155
11.1 Operating matrix . . . . . . . . . . . . . . . . . . . . . . . . 155
11.2 Connection example . . . . . . . . . . . . . . . . . . . . . 168
11.3 Wiring example for external cleaning trigger . . . 169
11.4 Buffer tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
12 Index . . . . . . . . . . . . . . . . . . . . . . . . . 171

Topclean S 1 Safety instructions
Endress+Hauser 5
1 Safety instructions
1.1 Designated use
Topclean S CPC30 is a fully automatic measuring and cleaning system for pH and redox
measurements.
The system is supplied complete with power supply cables and bottle hose.
The Ex version of the Topclean S CPC30 allows operation even in explosive atmospheres.
The manufacturer is not liable for damage caused by improper or non-designated use.
1.2 Installation, commissioning, operation
Note the following points:
• If the system is used improperly or other than for its designated use, it may pose a hazard, e.g.
due to improper connection.
• Installation, electrical connection, commissioning, operation and maintenance of the measuring
system must therefore be carried out exclusively by trained specialists authorised by the system
operator.
• Technical personnel must have read and understood these operating instructions and must adhere
to them.
• Always follow the regulations in your country pertaining to the opening and repairing of electrical
instruments.
1.3 Operational safety
#Warning!
If the device is used for any application other than those described in these Operating Instructions,
it may lead to unsafe and improper functioning of the measuring system and is therefore not per-
mitted.
The instruments have been designed and tested according to the state of the art and left the factory
in perfect functioning order. The instruments meet all the prevailing regulations and EC directives
- see "Technical data".
However, always pay attention to the following points:
• Measuring systems used in Ex areas have a separate document (XA 236C/07/a3) which forms a
component part of these Operating Instructions. Always follow the installation regulations and the
- partly deviating - connection data in the Ex documentation as well. You can find the following
symbols on the front page of the additional Ex documentation (depending on approval and test
centre (0Europe, 2USA, 1Canada).
• The measuring device complies with the general safety requirements in accordance with
EN 61010, the EMC requirements of EN 61326, and NAMUR Recommendation NE 21, 1998.
• The manufacturer reserves the right to change the technical data in line with technical progress
at any time. You can obtain information on the current version of these Operating Instructions
and possible additions from your sales centre.

1 Safety instructions Topclean S
6Endress+Hauser
Fail-safety
This instrument has been checked for electromagnetic compatibility in industrial use according to
applicable European directives. It is protected against electromagnetic interference by appropriate
design measures.
#Warning!
Protection against interference as specified above is valid only for an instrument connected
according to the instructions in these Operating Instructions.
1.4 Return
If the devices have to be repaired, please return them cleaned to the sales centre responsible (copy
second last page of these Operating Instructions). For returns please use the original packaging.
Please enclose a completed copy of the "Declaration of contamination" with the packaging and
transportation documents.
No repair without completed "Declaration of contamination".
1.5 Safety symbols
To avoid damage to persons and property, always pay attention to the safety instructions in these
Operating Instructions. The following symbols are used to provide you with important information:
General safety instructions Symbol Meaning
#Warning!
This symbol alerts you to hazards which could cause serious injuries as well as damage to
the instrument if ignored.
"Caution!
This symbol alerts you to possible faults which could arise from incorrect operation. They
could cause damage to the instrument if ignored.
!Note!
This symbol indicates important items of information.

Topclean S 1 Safety instructions
Endress+Hauser 7
Electrical symbols Symbol Meaning
%DC voltage
A terminal at which DC voltage is applied or through which DC flows.
&AC voltage
A terminal at which (sine-form) AC voltage is applied or through which AC flows.
)Ground connection
A grounded terminal, which, from the user's point of view, is already grounded using a
grounding system.
*Protective earth terminal
A terminal which must be grounded before other connections may be set up.
+Equipotential connection
A connection which must be connected to the grounding system of the equipment. This
can be, for example, a potential matching line of a star-shaped grounding system, depen-
ding on national or company practice.
/Protective insulation
The equipment is protected with an additional insulation.
bAlarm relay
Input
Output

2 Identification Topclean S
8Endress+Hauser
2 Identification
2.1 Instrument designation
2.1.1 Nameplate
The two Topclean S system components CPM153 transmitter and CPG30 control unit have
individual nameplates.
ƒig. 1: Nameplate example for the transmitter Mycom S CPM153.
ƒig. 2: Nameplate example for the control unit CPG30.

Topclean S 2 Identification
Endress+Hauser 9
2.1.2 Product structure
Basic equipment:
Control unit CPG30, transmitter Mycom S with 6 relays and DAT module, CYR10 injector,
multihose (5 m / 16.41 ft), 1 empty bottle, bottle hose (2 m / 6.56 ft), communication/power
supply cable Mycom S – CPG30 (5 m / 16.41 ft)
Certificates
A Basic equipment: non-Ex
G With ATEX approval II (1) 2G EEx em ib[ia] IIC T4
S With CSA approval Cl. I, Div. 2, Sensor IS Cl. I Div. 1
O With FM approval CI. I, Div. 2, with NI input and output circuits, sensor IS Cl. I Div. 1
P With FM approval CI. I, Div. 2, with NI input and output circuits
T With TIIS approval
Control for external valves
0 Basic equipment: no additional valves controllable
1 Control for 1 external valve, non-Ex
2 Control for 1 external valve, Ex
Measurement inputs Mycom S
1 1 measuring circuit for glass electrodes, pH/redox and temperature
2 1 measuring circuit for glass electrodes/ISFET sensors, pH/redox and temperature
5 1 measuring circuit for digital pH sensors (Memosens) and temperature
Measurement output Mycom S
A 2 current outputs 0/4 ... 20 mA, passive (Ex and non-Ex)
B 2 current outputs 0/4 ... 20 mA, active (non-Ex)
C HART with 2 current outputs 0/4 ... 20 mA, passive
D HART with 2 current outputs 0/4 ... 20 mA, active
E PROFIBUS-PA, without current outputs
Power supply
0230VAC
1 100 ... 115 V AC (jumper in CPG30, universal power supply unit in CPM153)
824VAC/DC
Language versions
AE/D
BE/F
CE/I
DE/ES
E E / NL
FE/J
Cable connection
0 Cable glands M 20 x 1.5
1CableglandsNPT½"
3 Cable glands M 20 x 1,5, PROFIBUS-PA M12 plug
4 Cable glands NPT 1/2", PROFIBUS-PA M12 plug
Length of multihose
05m
8 10 m
Additional equipment
0 Without additional equipment
Configuration
A Factory setttings
CPC30- Complete order code

2 Identification Topclean S
10 Endress+Hauser
2.2 Scope of delivery
The scope of delivery of the cleaning and calibration system Topclean S comprises:
• 1 Transmitter Mycom S CPM153
• 1 Control unit CPG30
• 1 Multihose
• 1 Bottle for cleaning fluid
• 1 Communications/power supply cable CPG30 / Mycom S CPM153,
• 1 Pressure reduction valve with manometer
• 1 Instrument identification card
• Accessories (s. chap. 9)
• 1 Operating Instructions 235C/07/en
•Exversions:
1 Safety instructions for electrical equipment in hazardous areas, XA 236C/07/a3
• Versions with HART communication:
1 Operating instructions Field communication with HART, BA 301C/07/en
• Versions with PROFIBUS interface:
1 Operating instructions Field communication with PROFIBUS PA/DP, BA 268C/07/en
2.3 Certificates and approvals
Declaration of Conformity
The product complies with the legal demands of the harmonised European standards.
Endress+Hauser certifies the compliance with the standards by using the 4 sign.

Topclean S 3 Installation
Endress+Hauser 11
3 Installation
3.1 Incoming acceptance, transport, storage
• Make sure the packaging is undamaged!
Inform the supplier about damage to the packaging.
Keep the damaged packaging until the matter has been settled.
• Make sure the contents are undamaged!
Inform the supplier about damage to the delivery contents.
Keep the damaged products until the matter has been settled.
• Check that the scope of delivery is complete and agrees with your order and the shipping
documents.
• The packaging material used to store or to transport the product must provide shock protection
and humidity protection. The original packaging offers the best protection.
Also, keep to the approved ambient conditions (see "Technical data").
• If you have any questions, please contact your supplier or your sales centre responsible (see back
page of these Operating Instructions).
3.2 Installation conditions
!Note!
Always install the transmitter and the control unit so that the cable entries point downwards.
The components can be installed using the following methods:
Notes on installation
• The transmitter CPM153 is normally used as a field device.
• The transmitter CPM153 can be fixed to a vertical or horizontal pipe using the supplied mounting
kit. For outdoor installation, a weather protection cover CYY101 is required. It can be fitted to
the field device using all kinds of fixtures (refer to "Accessories").
Device Wall mounting Post/
pipe installation Panel mounting
Control unit CPG30 Mounting kit contained in
scope of delivery.
See fig. 6.
not applicable not applicable
Mycom S CPM153,
covered
Required:
2 screws dia. 6 mm
2 rawl plugs dia. 8 mm
Mounting kit contained in
scope of delivery. See fig. 9.
Mounting kit contained in
scope of delivery.
See fig. 9.
Mycom S CPM153,
outdoors
If installed outdoors, wea-
ther protection cover
CYY101 required
(see Accessories).
Weather protection cover
CYY101 and 2x round post
fixtures required
(see Accessories).
not usual

3 Installation Topclean S
12 Endress+Hauser
3.2.1 Installation dimensions
You can find the dimensions and lengths of the devices in the figures of the installation instructions
on page 13 ff.
The maximum horizontal and vertical installation distances are shown in the figure below.
C07-CPC30xxx-17-12-00-en-001.eps
ƒig. 3: Maximum horizontal and vertical installation distances
3.2.2 Assembly mounting
• Glass electrode: Install the assembly at an angle of at least 15° from the horizontal (page 12 ff.).
• ISFET sensor: When using an ISFET sensor there are, in principle, no restrictions to the
installation. An installation angle between 0° and 180° is, however, recommended.
C07-CPA472xx-17-07-00-xx-002.eps
ƒig. 4: Installation angle
A Glass electrodes: installation angle at least 15° from the horizontal
B ISFET sensors: recommended 0 ... 180°, upside-down installation possible
15° 15°
AB

Topclean S 3 Installation
Endress+Hauser 13
3.3 Installation instructions
3.3.1 Measuring system
C07-CPC30xxx-14-03-xx-xx-001.eps
ƒig. 5: Fully automatic measuring system (example)
3.3.2 Wall mounting
"Caution!
• Check that the temperature does not exceed the maximum permitted operating temperature
range (–20° ... +60°C). Install the devices in a shady location. Avoid direct sunlight.
• Always mount the devices horizontally so that the cable entries and hose connections point
downwards.
A Message and control signals: assembly position, programme status, assembly movement, programme stop
B Hold input, six relay contacts, 2 current outputs 0/4 ... 20 mA
1 Cleanfit P assembly 8 CPR40 rinse block (optional)
2 Mycom S CPM153 transmitter 9 Additional valve
3 CPG30 control unit 10 Cleaner
4 Power supply for Mycom S CPM153 11 Electric line
5 Communication / power cable 12 Compressed air
6 Multi hose 13 Liquids, cleaning mixture
7 CYR injector

3 Installation Topclean S
14 Endress+Hauser
CPG30 control unit
C07-CPC300xx-06-12-00-en-001.eps
ƒig. 6: Mounting the control unit CPG30 using wall mounting kit (contained in scope of delivery)
To mount the CPG30 control unit at the wall, proceed as follows:
1. Prepare drill holes acc. to fig. 6.
2. Screw the elements of the supplied wall fixing kit to the back panel of the housing (screws
contained in the scope of delivery).
3. Fix the housing to the wall.
Mycom S CPM153 transmitter
C07-CPM153xx-11-00-08-en-001.eps
ƒig. 7: Dimensions for wall mounting: Fixing screw: Ø 6 mm / 0.24", Wall plug: Ø 8 mm / 0.31"
1: Fixing drillholes
2: Plastic caps
1. Prepare drill holes acc. to fig. 7.
2. Push the two fixing screws from the front through the appropriate fixing bores in the
housing (1).
– Fixing screws (M6): max. Ø 6.5 mm / 0.26"
– Screw head: max. Ø 10.5 mm / 0.41"
3. Mount the transmitter housing on the wall as shown.
4. Cover the drill holes with the plastic caps (2).
154 / 6.06
100 / 3.94
247 / 9.72
142 / 5.59
167 / 5.57
Ø 8 / 0.31
2
1
mm / inch

Topclean S 3 Installation
Endress+Hauser 15
3.3.3 Post mounting and panel mounting
Transmitter Mycom S CPM153
ƒig. 9: Panel mounting (1) and post mounting horizontal (2) and vertikal (3) for Mycom S CPM153
"Caution!
For outdoor use, the weather protection cover CYY101 is required (see fig. 10 and accessories).
C07-CPM153xx-11-00-01-xx-001.eps
ƒig. 10: Post mounting for CPM153 with weather protection cover CYY101.
Mount the parts of the mounting kit (see
accompanying figure) at the back of the housing
as depicted in fig. 9.
Required mounting cutout for panel mounting:
161 x 241 mm / 6.34" x 9.49".
Installation depth: approx. 134 mm / 5.28".
Maximum pipe diameter: 70 mm / 2.76".
ƒig. 8: Mounting kit Mycom S CPM153

3 Installation Topclean S
16 Endress+Hauser
3.4 Installation check
Installation Remarks
Are the measuring point number and the labelling correct? Visual inspection
Process environment/conditions Remarks
Is the transmitter protected against rainfall and direct sunlight? For outdoor use, the CYY101 weather
protection cover is required (see "Accessories").
Is the control unit protected against rainfall and direct sunlight? Avoid direct sunlight.

Topclean S 4 Wiring and pneumatic connection of Topclean S
Endress+Hauser 17
4 Wiring and pneumatic connection of Topclean S
Connection of the Topclean S system is carried out in several steps:
1. Connecting required electric lines
2. Connecting optional electric lines
3. Connecting hoses for liquids and compressed air
4.1 Connection of required electric lines
4.1.1 Power supply and communication line of Mycom and CPG30
C07-CPC30xxx-04-12-00-xx-009.eps
ƒig. 11: Power supply and communication cable
To connect power supply for Mycom S CPM153
1. Insert the power cable through the right-hand Pg cable gland into the Mycom housing.
2. Connect the yellow-green wire to the PE terminal.
3. Connect the two other wires to the "L" and "N" terminals in the lower right-hand housing
section.

4 Wiring and pneumatic connection of Topclean S Topclean S
18 Endress+Hauser
To connect power supply for CPG30 control unit (non-Ex)
1. Insert the power cable through a suitable Pg cable gland into the CPG30 housing.
2. Connect the yellow-green wire to the PE terminal.
3. Connect the two other wires to the "L+" and "N" terminals (lower terminal block, left).
!Note!
In the Ex version, the CPG30 is powered via the communication/power supply cable of the
Mycom S CPM153 (see XA 236C/07/en).
To connect the communication line between Mycom and CPG30
1. Insert the end of the communication cable with the black screen wire through a suitable Pg
cable gland of the Mycom S CPM153.
2. Insert the other cable end through a Pg cable gland of CPG30.
3. Connect the wires as follows:
Wire Mycom terminal CPG30 terminal
Yellow (YE) Terminal B Terminal B
Green (GN) Terminal A Terminal A
White (WH) Terminal L- Terminal L-
Brown (BN) Terminal L+ Terminal L+
Black (BK) PE rail n.c.

Topclean S 4 Wiring and pneumatic connection of Topclean S
Endress+Hauser 19
4.1.2 CYR10 injector
C07-CPC30xxx-04-12-00-xx-010.eps
ƒig. 12: Connection of CYR10 injector
1. Insert the cables of the CYR10 through a suitable Pg cable gland.
2. Connect the wires as follows:
Wire CYR10 connection CPG30 terminal
Positive wire for motive water Connection 1 of small connector
(in front)
Terminal 47
Negative wire for motive water Connection 2 of small connector
(in front)
Terminals 48
Positive wire for cleaning agent Connection 1 of long connector
(in the back)
Terminal 51
Negative wire for cleaning agent Connection 2 of long connector
(in the back)
Terminal 52

4 Wiring and pneumatic connection of Topclean S Topclean S
20 Endress+Hauser
4.1.3 Analogue pH glass electrodes and ISFET sensors
Cable types
You require a screened special cable to connect analogue pH/redox electrodes and ISFET sensors.
You can use the following multicore and preterminated cable types:
• CPK1 for electrodes with standard plug-in head GSA and without Pt 100
• CPK9 for electrodes with TOP 68 plug-in heads (ESA / ESS) and Pt 100
• CPK12 for ISFET pH sensors and pH/redox glass electrodes with TOP 68 plug-in heads (ESB) and
Pt 100 / Pt 1000
Electrode connection with PML (symmetrical) or without PML (unsymmetrical)
You can connect the sensor with PML (symmetrically) or without PML (unsymmetrically), note the
following differences
!Note!
The instrument is preset for measurement with PML (potential matching line). For measurement
without PML, the setting must be changed accordingly (see page 56, "Select connection type").
With PML (symmetrical) Without PML (unsymmetrical)
"Caution!
With a connection with PML, the line to the
potential matching pin (PML) must be
connected to the potential matching terminal
of the instrument. The PML must always be in
contact with the medium, i.e. immersed in the
buffer solution during calibration.
If the instrument input is without PML, pH
measuring chains connected to assemblies can
be connected without an additional potential
matching pin. If necessary, connect the brown
wire to terminal PE.
Benefits of connection with PML
Measurement is easier under difficult ambient
conditions (e.g. strongly flowing or high-
impedance media or partially soiled
diaphragm).
Monitoring of the reference electrode by the
SC system (see page 73) is possible.
Disadvantages of connection without
PML
The measuring chain reference system has a
heavier load, meaning that measuring errors in
limiting operating conditions are possible (see
symmetrically high-resistance instrument
input).
Monitoring of the reference electrode by the
SC system (see page 73) is not possible.
!Note!
Do not connect the PML, otherwise there can
be shunt excitations.