Endress+Hauser Turbimax CUS50D User manual

Products Solutions Services
Operating Instructions
Turbimax CUS50D
Absorption sensor for turbidity and solids
measurements
BA01846C/07/EN/03.20
71473151
2020-02-10

Turbimax CUS50D Table of contents
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Table of contents
1 About this document ........... 4
1.1 Warnings ........................... 4
1.2 Symbols used ........................ 4
1.3 Symbols on the device ................ 5
2 Basic safety instructions ....... 6
2.1 Requirements for personnel ........... 6
2.2 Designated use ...................... 6
2.3 Workplace safety .................... 6
2.4 Operational safety ................... 6
2.5 Product safety ....................... 7
3 Product description ............. 8
3.1 Product design ....................... 8
4 Incoming acceptance and
product identification ......... 10
4.1 Incoming acceptance ................ 10
4.2 Product identification ................ 10
4.3 Scope of delivery .................... 11
4.4 Certificates and approvals ............ 11
5 Installation .................... 12
5.1 Installation conditions ............... 12
5.2 Mounting the sensor ................ 16
5.3 Mounting the compressed air cleaning
unit ............................... 20
5.4 Post-installation check ............... 20
6 Electrical connection .......... 21
6.1 Connecting the sensor ............... 21
6.2 Ensuring the degree of protection ..... 23
6.3 Post-connection check ............... 23
7 Commissioning ................ 24
7.1 Function check ..................... 24
8 Operation ...................... 25
8.1 Adapting the measuring device to the
process conditions .................. 25
9 Diagnostics and
troubleshooting ............... 37
9.1 General troubleshooting ............. 37
10 Maintenance .................. 38
10.1 Maintenance tasks .................. 38
11 Repair .......................... 39
11.1 Spare parts ........................ 39
11.2 Return ............................ 39
11.3 Disposal ........................... 39
12 Accessories .................... 40
12.1 Assemblies ........................ 40
12.2 Holder ............................ 41
12.3 Mounting material .................. 41
12.4 Compressed air cleaning ............. 42
12.5 Calibration kit ...................... 42
13 Technical data ................. 43
13.1 Input .............................. 43
13.2 Performance characteristics .......... 43
13.3 Environment ....................... 44
13.4 Process ............................ 45
13.5 Mechanical construction ............. 45
Index ................................. 46

About this document Turbimax CUS50D
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1 About this document
1.1 Warnings
Structure of information Meaning
LDANGER
Causes (/consequences)
If necessary, Consequences of non-
compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation will result in a fatal or serious injury.
LWARNING
Causes (/consequences)
If necessary, Consequences of non-
compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation can result in a fatal or serious injury.
LCAUTION
Causes (/consequences)
If necessary, Consequences of non-
compliance (if applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more serious injuries.
NOTICE
Cause/situation
If necessary, Consequences of non-
compliance (if applicable)
‣Action/note
This symbol alerts you to situations which may result in damage to property.
1.2 Symbols used
Symbol Meaning
Additional information, tips
Permitted or recommended
Not permitted or not recommended
Reference to device documentation
Reference to page
Reference to graphic
 Result of a step

Turbimax CUS50D About this document
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1.3 Symbols on the device
Symbol Meaning
Reference to device documentation

Basic safety instructions Turbimax CUS50D
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2 Basic safety instructions
2.1 Requirements for personnel
• Installation, commissioning, operation and maintenance of the measuring system may be
carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the specified
activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions and
must follow the instructions contained therein.
• Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the Operating Instructions provided must be carried out only
directly at the manufacturer's site or by the service organization.
2.2 Designated use
The sensor is used to measure turbidity and solids and is specially designed for use in
industrial wastewater and processes.
The sensor is particularly suited for use in the following applications:
• Turbidity measurements based on the principle of light attenuation (turbidimetry) in
accordance with EN ISO 7027
• Absorption measurements in liquid, as well as highly absorbing media and sludges
• Measurement of concentration or solids content
• Measurement of solids content in process liquids
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
2.3 Workplace safety
As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
Electromagnetic compatibility
• The product has been tested for electromagnetic compatibility in accordance with the
applicable international standards for industrial applications.
• The electromagnetic compatibility indicated applies only to a product that has been
connected in accordance with these Operating Instructions.
2.4 Operational safety
Before commissioning the entire measuring point:
1. Verify that all connections are correct.

Turbimax CUS50D Basic safety instructions
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2. Ensure that electrical cables and hose connections are undamaged.
3. Do not operate damaged products, and protect them against unintentional operation.
4. Label damaged products as defective.
During operation:
‣If faults cannot be rectified:
products must be taken out of service and protected against unintentional operation.
2.5 Product safety
2.5.1 State-of-the-art technology
The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
international standards have been observed.

Product description Turbimax CUS50D
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3 Product description
3.1 Product design
The sensor features a sensor head with 2 path lengths of 5 mm (0.2 in) and 10 mm (0.39 in).
1
2
3
4
A0036825
 1 CUS50D sensor head
1 Light sources 10 mm (0.39 in)
2 Light sources 5 mm (0.2 in)
3 Light receiver 5 mm (0.2 in)
4 Light receiver 10 mm (0.39 in)

Turbimax CUS50D Product description
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AB
A0036368
 2 Versions
A With clamp
B With compressed air cleaning
3.1.1 Measuring principle
The sensor operates on the principle of light attenuation in accordance with ISO 7027 and
meets the requirements of this standard.
It is suitable for measurements in the average to high turbidity range and for the
measurement of solids content.

Incoming acceptance and product identification Turbimax CUS50D
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4 Incoming acceptance and product identification
4.1 Incoming acceptance
1. Verify that the packaging is undamaged.
 Notify the supplier of any damage to the packaging.
Keep the damaged packaging until the issue has been resolved.
2. Verify that the contents are undamaged.
 Notify the supplier of any damage to the delivery contents.
Keep the damaged goods until the issue has been resolved.
3. Check that the delivery is complete and nothing is missing.
 Compare the shipping documents with your order.
4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
 The original packaging offers the best protection.
Make sure to comply with the permitted ambient conditions.
If you have any questions, please contact your supplier or your local Sales Center.
4.2 Product identification
4.2.1 Nameplate
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code
• Extended order code
• Serial number
• Safety information and warnings
‣Compare the information on the nameplate with the order.
4.2.2 Identifying the product
Product page
www.endress.com/cus50d
Interpreting the order code
The order code and serial number of your product can be found in the following locations:
• On the nameplate
• In the delivery papers
Obtaining information on the product
1. Go to www.endress.com.
2. Call up the site search (magnifying glass).
3. Enter a valid serial number.

Turbimax CUS50D Incoming acceptance and product identification
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4. Search.
 The product structure is displayed in a popup window.
5. Click on the product image in the popup window.
 A new window (Device Viewer) opens. All of the information relating to your
device is displayed in this window as well as the product documentation.
4.2.3 Manufacturer's address
Endress+Hauser Conducta GmbH+Co. KG
Dieselstraße 24
D-70839 Gerlingen
4.3 Scope of delivery
The delivery comprises:
• 1 Turbimax CUS50D sensor, version as ordered
• 1 Operating Instructions BA01846C
4.4 Certificates and approvals
4.4.1  mark
The product meets the requirements of the harmonized European standards. As such, it
complies with the legal specifications of the EU directives. The manufacturer confirms
successful testing of the product by affixing to it the  mark.
4.4.2 Electromagnetic compatibility
Interference emission and interference immunity as per
• EN 61326-1:2013
• EN 61326-2-3:2013
• NAMUR NE21: 2012
4.4.3 ISO 7027
The measuring method used in the sensor corresponds to the turbidimetric method (principle
of attenuation of light) according to ISO 7027-1:2016.
4.4.4 EAC
The product has been certified according to guidelines TP TC 004/2011 and TP TC 020/2011
which apply in the European Economic Area (EEA). The EAC conformity mark is affixed to the
product.
4.4.5 Marine approvals
A selection of sensors have type approval for marine applications, issued by the following
classification societies: ABS (American Bureau of Shipping), BV (Bureau Veritas), DNV-GL
(Det Norske Veritas-Germanischer Lloyd) and LR (Lloyd’s Register). Details of the order codes
of the approved sensors, and the installation and ambient conditions, are provided in the
relevant certificates for marine applications on the product page on the Internet.

Installation Turbimax CUS50D
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5 Installation
5.1 Installation conditions
5.1.1 Dimensions
82.7 (3.26)
12.6
20.5
(0.8)
292.2 (11.5)
!40
(1.57)
209.5 (8.25)
24.5 (1)
NPT3/4"
GI“
36 (1.4)
(0.5)
13.4
(0.53)
A0036366
 3 Dimensions. Dimensions: mm (in)

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82.7 (3.26)
12.6
20.5
(0.8)
292.2 (11.5)
!40
(1.57)
209.5 (8.25)
24.5 (1)
NPT3/4"
GI“
36 (1.4)
(0.5)
13.4
(0.53)
85.9 (3.38)
!64
(2.52)
A0036582
 4 Dimensions with clamp. Dimensions: mm (in)

Installation Turbimax CUS50D
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61 (2.4)
64.5 (2.5) 36.9 (1.5)
4.7 (0.19)
3.8 (1.5)
Ø 40 (1.6)
A0036826
 5 Dimensions for compressed air cleaning. Dimensions: mm (in)
Compressed air cleaning: 2 bar (29 psi) maximum pressure

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5.1.2 Orientation in pipes
41
5
2
3
Detail A
Detail A
90°
5
3
2
A0029259
 6 Permitted and unacceptable orientations in pipes
• The pipeline diameter must be at least 50 mm (2 in).
• Install the sensor in places with consistent flow conditions.
• The best installation location is in the ascending pipe (item 1).
A0036370
 7 Direction of flow
‣Align the sensor in such a way that the medium flows through the measuring gap (self-
cleaning effect).
The arrow indicates the flow direction; it runs from the 10 mm (0.39 in) path to the
5 mm (0.2 in) path.

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5.1.3 Installation marking
1
A0041341
 8 Installation marking for sensor alignment
1 Installation marking
The installation marking on the sensor is opposite the optical system.
‣Using the installation marking, align the sensor against the flow direction.
5.2 Mounting the sensor
5.2.1 Measuring system
A complete measuring system comprises:
• Turbimax CUS50D turbidity sensor
• Liquiline CM44x multi-channel transmitter
• Direct installation in a pipe connection (Clamp 2" ) or
• Assembly:
• Flow assembly e.g. Flowfit CUA252 or CUA120 or
• Assembly e.g. Flexdip CYA112 and holder e.g. Flexdip CYH112 or
• Retractable assembly, e.g. Cleanfit CUA451

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12
3
4
A0036713
 9 Measuring system with CUA252 flow assembly
1 Liquiline CM44x multi-channel transmitter
2 Turbimax CUS50D turbidity sensor
3 CUA252 flow assembly
4 Direction of flow
5.2.2 Mounting options
Installing with CUA120 flow assembly
2
A0036835
 10 Installing with CUA120 flow assembly
The installation angle is 90°.
The arrow indicates the flow direction; it
runs from the 10 mm (0.39 in) path to the
5 mm (0.2 in) path.

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Installing with CUA252, CUA262 or CYA251 flow assembly
A0036837
 11 Installing with CUA252 flow assembly
The installation angle is 90°.
The arrow indicates the flow direction; it
runs from the 10 mm (0.39 in) path to the
5 mm (0.2 in) path.
A0036836
 12 Installing with CUA262 flow assembly
The installation angle is 90°.
The arrow indicates the flow direction; it
runs from the 10 mm (0.39 in) path to the
5 mm (0.2 in) path.

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A0041336
 13 Installing with CYA251 flow assembly
The installation angle is 90°.
The arrow indicates the flow direction; it
runs from the 10 mm (0.39 in) path to the
5 mm (0.2 in) path.
Installing with CUA451 retractable assembly
2
A0036838
 14 Installing with CUA451 retractable assembly
The installation angle is 90°.
The arrow indicates the flow direction; it
runs from the 10 mm (0.39 in) path to
the 5 mm (0.2 in) path.
The medium pressure may not exceed
2 bar (29 psi) for manual assembly
retraction.

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Installing with Flexdip CYA112 immersion assembly and Flexdip CYH112 holder
A0036839
 15 Installing with immersion assembly
The installation angle is 0°.
The arrow indicates the flow direction; it
runs from the 10 mm (0.39 in) path to the
5 mm (0.2 in) path.
If the sensor is used in open basins, install
the sensor in such a way that air bubbles
cannot accumulate on it.
5.3 Mounting the compressed air cleaning unit
‣Fit the compressed air cleaning unit onto the sensor head to the end stop. The nozzle of the
compressed air cleaning unit must be located on the side of the wider 10 mm (0.4 in)
measurement gap.
5.4 Post-installation check
Put the sensor into operation only if the following questions can be answered with "yes":
• Are the sensor and cable undamaged?
• Is the orientation correct?
• Has the sensor been installed in the process connection, and does not suspend freely from
the cable?